CN105825466B - Intelligent warehouse management system - Google Patents
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Abstract
An intelligent warehouse management system, comprising: the system comprises a warehouse access control device, a vehicle-mounted identification device, a code disc device, an RFID label roadway, a tray device, a warehouse shuttle car, a video monitoring device, a communication network and a warehouse management and control device; the warehouse management and control device is connected with the warehouse access control device, the vehicle-mounted identification device, the code disc device, the RFID label roadway, the tray device, the warehouse shuttle car and the video monitoring device through the communication network respectively. The method applies the Internet of things technology, the network technology and the advanced management concept, integrally manages each flow of warehouse management, realizes service flow optimization and closed-loop control through deep excavation of node functions, and achieves double promotion of technology and management.
Description
Technical Field
The invention relates to the technical field of warehouse management and logistics, in particular to an intelligent warehouse management system.
Background
The traditional warehouse generally relies on a non-automatic paper file-based system to record and track the goods entering and exiting, and the internal management of the warehouse is completely implemented manually, so that the management efficiency is extremely low, and the scale of the managed warehouse is small. With the popularization of computer application, most of the warehouse management data information of enterprises begin to adopt computer data management at present, but data still adopts the mode of firstly recording paper and then manually inputting the data into a computer, which not only causes a great deal of manpower resource waste, but also has slow data input speed and high accuracy due to human factors. With the continuous enlargement of the enterprise scale, the variety and the number of materials for warehouse management are continuously increased, the warehouse entry and exit frequency is increased greatly, the warehouse management operation is very complicated and diversified, the traditional warehouse management mode seriously influences the operation efficiency of the enterprise and becomes a great obstacle for restricting the development of the enterprise.
Disclosure of Invention
In order to solve the technical problems, the invention provides an intelligent warehouse management system which integrally manages each flow of warehouse management by using an internet of things technology, a network technology and an advanced management concept, realizes service flow optimization and closed-loop control by deeply excavating node functions, and achieves double promotion of technology and management.
In order to achieve the purpose, the invention adopts the scheme that:
an intelligent warehouse management system, comprising: the system comprises a warehouse access control device, a vehicle-mounted identification device, a code disc device, an RFID label roadway, a tray device, a warehouse shuttle car, a video monitoring device, a communication network and a warehouse management and control device; the warehouse management and control device is connected with the warehouse access control device, the vehicle-mounted identification device, the code disc device, the RFID label roadway, the tray device, the warehouse shuttle car and the video monitoring device through the communication network respectively.
Warehouse access control device includes: the entrance guard terminal is respectively connected with the display and the first voice prompt device; the entrance guard terminal is respectively connected with the alarm device and the data converter through the switch; the data converter is connected with a first card reader; the display comprises an LED display screen, and the LED display screen comprises an LED lamp, an LED controller and an LED power supply; the LED power supply supplies power to the LED lamp and the LED controller; the LED controller controls the LED lamp; the first card reader comprises a first RFID reader-writer and a first RFID antenna, the first RFID antenna is installed on two sides of a warehouse door, and the first RFID reader-writer is installed in a warehouse; the data converter comprises a serial port protocol converter and a serial port server, the number of the serial port protocol converter is even, and the serial port protocol converter is respectively connected with the RFID reader-writer and the serial port server; the serial server is used for converting the RS232 signal into a TCP/IP signal; the alarm device comprises an alarm and a remote I/O controller, and the alarm is connected with the remote I/O controller; the first voice prompt device comprises a power amplifier and a sound column, and the power amplifier and the sound column are connected with each other.
The vehicle-mounted identification device comprises an industrial vehicle-mounted terminal, and the industrial vehicle-mounted terminal is respectively connected with the second card reader, the data transmission radio station, the second voice prompt device and the power converter; the power converter is connected with the second card reader.
The coded disc device comprises a coded disc terminal, and the coded disc terminal is connected with a third card reader; the third card reader comprises a third RFID reader-writer, a third RFID antenna and a radio frequency cable; the third RFID reader-writer is connected with a third RFID antenna through a radio frequency cable; and the third RFID antenna and the third RFID reader-writer are both arranged on a production line.
The RFID tag roadway comprises a roadway body, an RFID electronic tag and an anti-collision block; the anti-collision device is characterized in that the roadway body is provided with two round holes, the two round holes are used for fixing the RFID electronic tags, the anti-collision block is installed in the front of the roadway body and is used for preventing the loading and unloading equipment from colliding with the RFID electronic tags.
The pallet device comprises a forklift plastic pallet and an RFID radio frequency tag; respectively mounting an RFID radio frequency tag at the center of each of the four side surfaces of the forklift plastic tray; the RFID radio frequency label is made of plastic materials, the back face of the RFID radio frequency label is provided with a 3M double faced adhesive tape, and the outer edge of the RFID radio frequency label is provided with four screw holes.
The inventory shuttle vehicle comprises a fourth card reader, a controller and a data transmission device; and the controller is respectively connected with the fourth card reader and the data transmission device.
The fourth card reader comprises a fourth RFID reader-writer and a fourth RFID antenna, the fourth RFID reader-writer is connected with the fourth RFID antenna through a radio frequency cable, and the fourth RFID reader-writer is installed on the shuttle car.
The controller comprises a control chip, a switch and an indicator light; the control chip is connected with the fourth card reader, and the control chip is respectively connected with the switch and the indicating lamp.
The video monitoring device comprises a network high-definition camera, a network NVR, a hard disk and a monitoring host; the network high-definition camera, the network NVR, the hard disk and the monitoring host are respectively connected with the switch; the hard disk is installed inside a network NVR.
The communication network is a wireless communication network, and the wireless communication network comprises a wireless AP host, a wireless AP antenna, a POE switch and a network power supply; the wireless AP antenna and the POE switch are respectively connected with a wireless AP host; the POE switch is connected with a network power supply; the warehouse management and control device comprises a management and control server, monitoring equipment, a management and control terminal and network equipment; the monitoring equipment is connected with the control server through network equipment; and the control terminal is connected with the control server through network equipment.
The access control system is operated based on the warehouse access control device and is used for comprehensively managing and maintaining necessary information of warehouse access business;
the vehicle-mounted RFID management system runs based on the vehicle-mounted identification device, and comprises a login module and an operation module, wherein the operation module comprises a task setting module, a temporary goods placing module, a manual processing module, a manual goods taking module, a manual warehousing module, a manual ex-warehouse module, a vehicle inventory module and a logout module;
the code disc system is operated based on the code disc device and used for metering the number of warehouse entry horse pan products;
an inventory system operating on the basis of an inventory shuttle vehicle; the inventory system is used for realizing the comprehensive management of the inventory shuttle vehicle;
the access control management system, the vehicle-mounted RFID management system, the code disc system and the disc warehouse system are respectively connected with a warehouse management system service platform; the warehouse access control device, the vehicle-mounted identification device, the code disc device, the RFID label roadway, the tray device, the warehouse shuttle car and the video monitoring device are respectively connected with the warehouse management and control device through a communication network and a warehouse management system service platform; the warehouse management system service platform comprises a main control module, a production management module, a goods receiving and dispatching module, a task management module, an implementation supervision module, a data query module, a basic maintenance module, a high-level maintenance module, a system setting module and a user management module; the main control module is respectively connected with the production management module, the goods receiving and dispatching module, the task management module, the implementation supervision module, the data query module, the basic maintenance module, the advanced maintenance module, the system setting module and the user management module.
The production management module comprises a production management unit, a production supervision unit and a production tally unit; the goods receiving and dispatching module comprises a goods receiving and dispatching management unit, a goods receiving management unit and a goods receiving and dispatching supervision unit; the task management module comprises a task management unit, an operation tallying unit, an operation execution unit, a code disc management unit and a tail disc management unit; the implementation supervision module comprises a flow management unit, a strategy management unit, a parameter management unit, a remote supervision unit and a forklift task unit; the data query module comprises a product tracing unit, a tray following unit, a batch counting unit, a roadway counting unit, a product counting unit, a report counting unit, a form browser unit and a form designer unit; the basic maintenance module comprises a product management unit, a variety management unit, a damage management unit, a product position unit, a product type unit, a product attribute unit and a tray management unit; the advanced maintenance module comprises an RFID label management unit, an IC card management unit, a forklift management unit, an operation log management unit and a manual inventory unit; the user management module comprises a user management unit, a role management unit, a permission management unit, a department management unit and a password modification unit; the system setting module comprises a warehouse management unit, an area management unit, a roadway management unit, a position management unit, an equipment management unit and a goods location management unit.
The invention has the beneficial effects that: the problems of low working efficiency, waste of human resources and material resources, high working strength of workers, various errors caused by manual reasons, incapability of timely tracing the working conditions of the workers and the like in warehouse management are solved, effective control over goods entering and leaving a warehouse is realized better, and an important supporting effect is achieved for intelligent forklifts, intelligent logistics and intelligent warehousing.
Drawings
FIG. 1 is a functional block diagram of an intelligent warehouse management system;
FIG. 2 is a schematic structural view of a warehouse door guard portion;
FIG. 3 is a functional block diagram of an in-vehicle identification portion;
FIG. 4 is a schematic diagram of an in-vehicle RFID management system;
FIG. 5 is an in-vehicle identification system work flow diagram;
FIG. 6 is a schematic view of a code wheel portion;
FIG. 7 is a schematic structural diagram of a lane of RFID tags;
FIG. 8 is a front view of the tray device;
FIG. 9 is a schematic top view of the tray apparatus;
FIG. 10 is a schematic side view of an RFID tag;
fig. 11 is a schematic structural view of a part of the disc magazine shuttle;
FIG. 12 is a schematic diagram of a video surveillance apparatus;
fig. 13 is a schematic diagram of a wireless transmission network;
fig. 14 is a schematic structural view of a warehouse management and control apparatus;
FIG. 15 is a functional block diagram of a warehouse management system service platform;
fig. 16 is a schematic diagram of a production management module of the warehouse management system service platform;
FIG. 17 is a diagram of a warehouse management system service platform transceiver module configuration;
FIG. 18 is a schematic diagram of a task management module of the warehouse management system service platform;
FIG. 19 is a schematic diagram of a warehouse management system service platform implementing a supervisory module architecture;
FIG. 20 is a block diagram of a data query module of the warehouse management system service platform;
FIG. 21 is a schematic diagram of a warehouse management system service platform base maintenance module architecture;
FIG. 22 is a schematic diagram of a warehouse management system service platform high-level maintenance module architecture;
FIG. 23 is a schematic diagram of a warehouse management system service platform system setup module;
FIG. 24 is a schematic diagram of a warehouse management system service platform user management module architecture;
description of reference numerals:
in fig. 2: 101. entrance guard management system, 102, entrance guard terminal, 103, exchanger, 104, first voice prompt device, 10401, power amplifier, 10402, sound column, 105, display, 106, data converter, 107, alarm device, 10701, alarm, 10702, remote I/O controller, 108, first card reader, 10801, first RFID reader, 10802, first RFID antenna;
in fig. 3: 201. the system comprises a second card reader, 20101, a second RFID reader, 20102, a radio frequency cable, 20103, a second RFID antenna, 202, a power converter, 203, a second voice prompt device, 204, an industrial vehicle-mounted terminal, 205, a data transmission radio station, 206 and a vehicle-mounted RFID management system;
in fig. 6: 301. a coded disc system 302, a coded disc terminal 303, a third card reader 30301, a third RFID reader 30302 and a third RFID antenna;
FIG. 7 is a schematic view of: 401. the tunnel comprises a tunnel body 402, RFID electronic tags 403, an anti-collision block 404 and rivets;
in fig. 8, 9, 10: 501. the plastic pallet of fork truck, 502, RFID radio frequency label, 503, countersunk self tapping screw for panel beating, 504, 3M double faced adhesive tape.
In fig. 11: 601. the system comprises a disc library system 602, a data transmission device 603, a control module 60301, a control chip 60302, an indicator light 60303, a switch 604, a fourth card reader 60401, a fourth RFID reader-writer, 60402 and a fourth RFID antenna;
in fig. 12: 701. a warehouse management system service platform 702, a monitoring host 703, a network high definition camera 704, a network NVR 705 and a hard disk;
in fig. 13: 801. wireless AP antenna, 802, wireless AP host, 803, network power supply, 804 and POE switch.
Detailed Description
In order to better understand the technical solution of the present invention, the following description is made with reference to the accompanying drawings.
As shown in fig. 1, an intelligent warehouse management system includes: the system comprises a warehouse access control device, a vehicle-mounted identification device, a code disc device, an RFID label roadway, a tray device, a warehouse shuttle car, a video monitoring device, a communication network and a warehouse management and control device; the warehouse management and control device is connected with the warehouse access control device, the vehicle-mounted identification device, the code disc device, the RFID label roadway, the tray device, the warehouse shuttle car and the video monitoring device through the communication network respectively.
As shown in fig. 2, the warehouse access control device includes: the system comprises an access control terminal 102, a display 105 and a first voice prompt device 104, wherein the access control terminal is respectively connected with the display 105 and the first voice prompt device; the entrance guard terminal is respectively connected with an alarm device 107 and a data converter 106 through a switch 103; the data converter is connected with the first card reader 108; the display comprises an LED display screen, and the LED display screen comprises an LED lamp, an LED controller and an LED power supply; the LED power supply supplies power to the LED lamp and the LED controller; the LED controller controls the LED lamp; the LED display screen is used for displaying necessary information related to all services of the warehouse, the first card reader comprises a first RFID reader-writer 10801 and a first RFID antenna 10802, and the first RFID antenna is installed on two sides of a doorway of the warehouse and used for reading information of vehicles entering and leaving the warehouse; the first RFID reader-writer is arranged in the warehouse and used for transmitting information read by the RFID antenna; the data converter comprises a serial port protocol converter and a serial port server, the number of the serial port protocol converter is even, and the serial port protocol converter is respectively connected with the RFID reader-writer and the serial port server; the serial server is used for converting the RS232 signal into a TCP/IP signal; the alarm device comprises an alarm 10702 and a remote I/O controller 10701, and the alarm is connected with the remote I/O controller; the first voice prompt device comprises a power amplifier 10401 and a sound column 10402 which are connected with each other. And the serial server is connected with the warehouse management system service platform through a TCP/IP protocol. And the remote I/O is connected with the warehouse management system service platform through a TCP/IP protocol.
As shown in fig. 3-4, the vehicle-mounted identification device includes an industrial vehicle-mounted terminal 204, which is respectively connected to a second card reader 201, a data transmission station 205, a second voice prompt device 203 and a power converter 202; the power converter is connected with the second card reader 20102. The second card reader comprises a second RFID reader 20101 and a second RFID antenna 20103, and the second RFID antenna is connected with the second RFID reader through a radio frequency cable 20102. And the second RFID antenna is used for reading the information of the RFID card and uploading the information to the second RFID reader-writer.
As shown in fig. 5, the vehicle-mounted identification system work flow chart is as follows:
1.1, a driver opens an industrial vehicle-mounted terminal;
1.2-1.4, the driver swipes the IC card to enter the system, if the IC card fails to be read, the driver can enter the system through the account number and the password, if the verification information is unsuccessful, 1.6, the driver is prohibited from entering the system,
1.5, a driver clicks the task setting to enter a task setting page to perform operations such as task selection, modification, starting, stopping and the like,
1.7, after selecting the task, the driver clicks a start task button to start the task,
1.8, when the vehicle arrives at a set position to start working, the RFID antenna reads the RFID electronic tag, the read tag information is transmitted to the RFID reader-writer to be uploaded to the industrial vehicle-mounted terminal after data processing, the industrial vehicle-mounted terminal processes and judges the data,
1.9, if the information of the RFID electronic tag is correct, the prompt information of the industrial vehicle-mounted terminal is correct, and the voice prompt module prompts that the card reading is correct, part of the operation instructions are transmitted to the equipment needing to be operated through the data transmission radio module,
1.10-1.13, if the RFID electronic label information is incorrect, manual intervention is carried out, relevant label information is filled in,
1.14, completing the task, clicking by a driver to finish the task, uploading the information to an external server system through a wireless network after the information is stored,
and 1.15, the driver exits the system and closes the industrial vehicle-mounted terminal.
The code disc device comprises a code disc terminal 302 which is connected with a third card reader 303; the third card reader comprises a third RFID reader 30301, a third RFID antenna 30302 and a radio frequency cable; the third RFID reader-writer is connected with a third RFID antenna through a radio frequency cable; and the third RFID antenna and the third RFID reader-writer are both arranged on a production line. The third RFID antenna is used for reading the RFID card information on the code disc on the production line, and the third RFID reader-writer is used for transmitting the RFID card information on the code disc on the production line.
The RFID tag roadway comprises a roadway body 401, an RFID electronic tag 402 and an anti-collision block 403; the anti-collision device is characterized in that the roadway body is provided with two round holes, the two round holes are used for fixing the RFID electronic tags, the anti-collision block is installed in the front of the roadway body and is used for preventing the loading and unloading equipment from colliding with the RFID electronic tags. The rivet 404 fixes the RFID tag through the circular hole.
The pallet device comprises a forklift plastic pallet 501 and an RFID radio frequency tag 502; respectively installing an RFID radio frequency tag at the center of each of the four side surfaces of the plastic pallet of the forklift; the RFID radio frequency label is made of plastic materials, the back face of the RFID radio frequency label is provided with a 3M double-faced adhesive tape 504, and the outer edge of the RFID radio frequency label is provided with four screw holes. The four screw holes are used for: the radio frequency tag is fixed by a countersunk self-tapping screw 503 for a metal plate through a screw hole.
The inventory shuttle comprises a fourth card reader 604, a controller 603 and a data transmission device; the controller is connected to the fourth card reader and the data transmission device 602 respectively.
The fourth card reader comprises a fourth RFID reader 60401 and a fourth RFID antenna 60402, the fourth RFID reader is connected with the fourth RFID antenna through a radio frequency cable, the fourth RFID reader is installed on the shuttle car and used for reading information of the RFID card in the inventory process, and the fourth RFID antenna is used for receiving information.
The controller comprises a control chip 60301, a switch 60303 and an indicator light 60302; the control chip is connected with the fourth card reader, and the control chip is respectively connected with the switch and the indicating lamp.
The video monitoring device comprises a network high-definition camera 703, a network NVR704, a hard disk 705 and a monitoring host 702; the network high-definition camera, the network NVR, the hard disk and the monitoring host are respectively connected with the switch; the hard disk is installed inside a network NVR. The monitoring device is used for real-time monitoring and information tracing of the whole system.
The communication network is a wireless communication network, and the wireless communication network comprises a wireless AP host 802, a wireless AP antenna 801, a POE switch 804 and a network power supply 803; the wireless AP antenna and the POE switch are respectively connected with a wireless AP host; the POE switch is connected with a network power supply; the monitoring device is used for data transmission of all parts in the system. The warehouse management and control device comprises a management and control server, monitoring equipment, a management and control terminal and network equipment; the monitoring equipment is connected with the control server through network equipment; and the control terminal is connected with the control server through network equipment.
The access control system 101 based on the operation of the warehouse access control device is connected with an access control terminal, and the access control system is used for carrying out comprehensive management and maintenance on necessary information of warehouse access business.
The vehicle-mounted RFID management system 206 operates based on a vehicle-mounted identification device, and comprises a login module and an operation module, wherein the operation module comprises a task setting module, a temporary cargo placing module, a manual processing module, a manual goods taking module, a manual warehousing module, a manual ex-warehouse module, a vehicle inventory module and an logout module;
a code disc system 301 operating on the basis of a code disc device, wherein the code disc system is used for metering the number of warehouse entry horse pan products;
an inventory system 601 operating based on an inventory shuttle; the inventory system is used for realizing the comprehensive management of the inventory shuttle vehicle;
the access control management system, the vehicle-mounted RFID management system, the code disc system and the disc library system are respectively connected with a warehouse management system service platform 701; the warehouse access control device, the vehicle-mounted identification device, the code disc device, the RFID label roadway, the tray device, the warehouse shuttle car and the video monitoring device are respectively connected with the warehouse management and control device through a communication network and a warehouse management system service platform; the warehouse management system service platform comprises a main control module, a production management module, a goods receiving and dispatching module, a task management module, an implementation supervision module, a data query module, a basic maintenance module, a high-level maintenance module, a system setting module and a user management module; the main control module is respectively connected with the production management module, the goods receiving and dispatching module, the task management module, the implementation supervision module, the data query module, the basic maintenance module, the advanced maintenance module, the system setting module and the user management module.
The warehouse entrance guard device and entrance guard management system is used for carrying out standard management on personnel and vehicles entering and exiting the warehouse; the vehicle-mounted identification device and the vehicle-mounted RFID management system are used for realizing the rapid and accurate reading of the RFID label; the code disc device and the code disc system are used for automatically and quickly code discs and accurately counting the number of empty trays; the RFID label roadway is used for roadway numbering and quickly and accurately positioning roadway positions; the tray device is used for numbering trays and accurately counting the use conditions of the trays; the inventory shuttle vehicle and the inventory system are used for automatically, quickly and accurately performing inventory construction; the warehouse management system service platform integrates all systems and devices in a warehouse system into a whole; the warehouse management and control device is used for comprehensively managing and controlling all links in the process of loading and unloading goods.
The production management module comprises a production management unit, a production supervision unit and a production tally unit; the goods receiving and dispatching module comprises a goods receiving and dispatching management unit, a goods receiving management unit and a goods receiving and dispatching supervision unit; the task management module comprises a task management unit, an operation tallying unit, an operation execution unit, a code disc management unit and a tail disc management unit; the implementation supervision module comprises a flow management unit, a strategy management unit, a parameter management unit, a remote supervision unit and a forklift task unit; the data query module comprises a product tracing unit, a tray following unit, a batch counting unit, a roadway counting unit, a product counting unit, a report counting unit, a form browser unit and a form designer unit; the basic maintenance module comprises a product management unit, a variety management unit, a damage management unit, a product position unit, a product type unit, a product attribute unit and a tray management unit; the advanced maintenance module comprises an RFID label management unit, an IC card management unit, a forklift management unit, an operation log management unit and a manual inventory unit; the user management module comprises a user management unit, a role management unit, a permission management unit, a department management unit and a password modification unit; the system setting module comprises a warehouse management unit, an area management unit, a roadway management unit, a position management unit, an equipment management unit and a goods location management unit.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.
Claims (9)
1. An intelligent warehouse management system, comprising: the system comprises a warehouse access control device, a vehicle-mounted identification device, a code disc device, an RFID label roadway, a tray device, a warehouse shuttle car, a video monitoring device, a communication network and a warehouse management and control device; the warehouse management and control device is respectively connected with the warehouse access control device, the vehicle-mounted identification device, the code disc device, the RFID label roadway, the tray device, the warehouse shuttle car and the video monitoring device through a communication network; the RFID tag roadway comprises a roadway body, an RFID electronic tag and an anti-collision block; the roadway body is provided with two round holes for fixing the RFID electronic tag, the anti-collision block is arranged in front of the roadway body and used for preventing loading and unloading equipment from colliding with the RFID electronic tag; the inventory shuttle vehicle comprises a fourth card reader, a controller and a data transmission device; the controller is respectively connected with the fourth card reader and the data transmission device; the warehouse access control device, the vehicle-mounted identification device, the code disc device, the RFID label roadway, the tray device, the warehouse shuttle car and the video monitoring device are respectively connected with the warehouse management and control device through a communication network and a warehouse management system service platform; the warehouse management system service platform comprises a main control module, a production management module, a goods receiving and dispatching module, a task management module, an implementation supervision module, a data query module, a basic maintenance module, a high-level maintenance module, a system setting module and a user management module; the vehicle-mounted identification device comprises an industrial vehicle-mounted terminal, and the industrial vehicle-mounted terminal is respectively connected with the second card reader, the data transmission radio station, the second voice prompt device and the power converter; the power converter is connected with the second card reader;
the intelligent warehouse management system further comprises:
the access control system is operated based on the warehouse access control device and is used for comprehensively managing and maintaining necessary information of warehouse access business;
the vehicle-mounted RFID management system runs based on the vehicle-mounted identification device, and comprises a login module and an operation module, wherein the operation module comprises a task setting module, a temporary goods placing module, a manual processing module, a manual goods taking module, a manual warehousing module, a manual ex-warehouse module, a vehicle inventory module and a logout module;
the code disc system is operated based on the code disc device and used for metering the number of code disc products entering a warehouse;
an inventory system operating on the basis of an inventory shuttle vehicle; the inventory system is used for realizing the comprehensive management of the inventory shuttle vehicle;
the access control management system, the vehicle-mounted RFID management system, the code disc system and the disc warehouse system are respectively connected with a warehouse management system service platform; the main control module is respectively connected with the production management module, the goods receiving and dispatching module, the task management module, the implementation supervision module, the data query module, the basic maintenance module, the advanced maintenance module, the system setting module and the user management module.
2. The intelligent warehouse management system of claim 1 wherein the warehouse access control device comprises: the entrance guard terminal is respectively connected with the display and the first voice prompt device; the entrance guard terminal is respectively connected with the alarm device and the data converter through the switch; the data converter is connected with a first card reader; the display comprises an LED display screen, and the LED display screen comprises an LED lamp, an LED controller and an LED power supply; the LED power supply supplies power to the LED lamp and the LED controller; the LED controller controls the LED lamp; the first card reader comprises a first RFID reader-writer and a first RFID antenna, the first RFID antenna is installed on two sides of a warehouse door, and the first RFID reader-writer is installed in a warehouse; the data converter comprises a serial port protocol converter and a serial port server, the number of the serial port protocol converter is even, and the serial port protocol converter is respectively connected with the RFID reader-writer and the serial port server; the serial server is used for converting the RS232 signal into a TCP/IP signal; the alarm device comprises an alarm and a remote I/O controller, and the alarm is connected with the remote I/O controller; the first voice prompt device comprises a power amplifier and a sound post, and the power amplifier is connected with the sound post.
3. The intelligent warehouse management system as claimed in claim 1 wherein the code wheel device comprises a code wheel terminal, the code wheel terminal being connected to a third card reader; the third card reader comprises a third RFID reader-writer, a third RFID antenna and a radio frequency cable; the third RFID reader-writer is connected with a third RFID antenna through a radio frequency cable; and the third RFID antenna and the third RFID reader-writer are both arranged on a production line.
4. The intelligent warehouse management system of claim 1 wherein the pallet means comprises forklift plastic pallets and RFID radio frequency tags; respectively installing an RFID radio frequency tag at the center of each of the four side surfaces of the plastic pallet of the forklift; the RFID radio frequency label is made of plastic materials, the back face of the RFID radio frequency label is provided with a 3M double faced adhesive tape, and the outer edge of the RFID radio frequency label is provided with four screw holes.
5. The intelligent warehouse management system according to claim 1, wherein the fourth card reader comprises a fourth RFID reader and a fourth RFID antenna, the fourth RFID reader is connected to the fourth RFID antenna through a radio frequency cable, and the fourth RFID reader is mounted on a shuttle car.
6. The intelligent warehouse management system of claim 1 wherein the controller comprises a control chip, a switch, and an indicator light; the control chip is connected with the fourth card reader, and the control chip is respectively connected with the switch and the indicating lamp.
7. The intelligent warehouse management system as claimed in claim 1, wherein the video monitoring device comprises a network high definition camera, a network NVR, a hard disk and a monitoring host; the network high-definition camera, the network NVR, the hard disk and the monitoring host are respectively connected with the switch; the hard disk is installed inside a network NVR.
8. The intelligent warehouse management system as claimed in claim 1 wherein the communication network is a wireless communication network, the wireless communication network comprising a wireless AP host, a wireless AP antenna, a POE switch, and a network power supply; the wireless AP antenna and the POE switch are respectively connected with a wireless AP host; the POE switch is connected with a network power supply; the warehouse management and control device comprises a management and control server, monitoring equipment, a management and control terminal and network equipment; the monitoring equipment is connected with the control server through network equipment; and the control terminal is connected with the control server through network equipment.
9. The intelligent warehouse management system of claim 1 wherein the production management module comprises a production management unit, a production supervision unit, a production tally unit; the goods receiving and dispatching module comprises a goods receiving and dispatching management unit, a goods receiving management unit and a goods receiving and dispatching supervision unit; the task management module comprises a task management unit, an operation tallying unit, an operation execution unit, a code disc management unit and a tail disc management unit; the implementation supervision module comprises a flow management unit, a strategy management unit, a parameter management unit, a remote supervision unit and a forklift task unit; the data query module comprises a product tracing unit, a tray following unit, a batch counting unit, a roadway counting unit, a product counting unit, a report counting unit, a form browser unit and a form designer unit; the basic maintenance module comprises a product management unit, a variety management unit, a damage management unit, a product position unit, a product type unit, a product attribute unit and a tray management unit; the advanced maintenance module comprises an RFID label management unit, an IC card management unit, a forklift management unit, an operation log management unit and a manual inventory unit; the user management module comprises a user management unit, a role management unit, a permission management unit, a department management unit and a password modification unit; the system setting module comprises a warehouse management unit, an area management unit, a roadway management unit, a position management unit, an equipment management unit and a goods location management unit.
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