CN102446281B - Cigarette warehousing system based on underground RFID (Radio Frequency Identification) goods position tags - Google Patents
Cigarette warehousing system based on underground RFID (Radio Frequency Identification) goods position tags Download PDFInfo
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Abstract
The invention relates to a cigarette warehousing system, in particular to a warehousing system based on underground RFID (Radio Frequency Identification) goods position tags. The warehousing system comprises a plurality of matrix-shaped goods positions, a fork truck, a tray, a tray electronic tag and a WMS (Warehouse Management System), wherein the fork truck is used for transporting goods, the tray electronic tag is arranged on the tray, and the WMS is used for information processing; underground RFID tags which are used for marking the goods positions are arranged on the goods positions, and a positioning landmark of each goods position is stored in the WMS; a vehicle-mounted RFID read/write device and a mobile data terminal are arranged on the fork truck, wherein the vehicle-mounted RFID read/write device can read the underground RFID tags and the tray electronic tag; and the vehicle-mounted RFID read/write device and the mobile data terminal are connected to the WMS through a wireless network. According to the cigarette warehousing system disclosed by the invention, the efficiency of cigarette warehousing of warehouses is greatly increased.
Description
Technical field
The present invention relates to a kind of cigarette warehousing system.
Background technology
In recent years, along with making the manufacturing technology of Modern Manufacturing Enterprise, manufacturing mode, the fast development of infotech there is great change, industrialization and informationization have realized abundant fusion, and digitizing, networking, intellectuality become the key character of Modern Manufacturing Enterprise.Barcode technology, radio RF recognition technology, network technology are widely used in warehousing management, have promoted greatly intellectuality and the modernization level in cigarette finished product warehouse, have improved operating efficiency, have shortened the activity duration, have alleviated labour intensity.
According to the requirement of Chinese tobacco Internet of Things development plan, realize the comprehensive perception of (comprising tobacco shred, part, Turnover Box, pallet, vehicle, fork truck, storage, goods yard) of cigarette logistics resource, guarantee that cigarette logistics resource is all the time in known, controlled, trusted status; The comprehensive optimization of realization to cigarette logistics work flow (comprising: production of cigarettes, go out to put in storage, sort, join the operation flows such as car, transportation), guarantees that work efficiency improves constantly; Realize becoming more meticulous of cigarette logistics basic management (expense, cost, environment, safety, quality etc.), guarantee economic and practical and the high efficiency of cigarette logistics.Arrange more and develop simultaneously, finally reach that cigarette finished product logistics operation is visual, flow process optimization and intellectual management target.
But from Industry, part tobacco industrial and commercial enterprises are newly-built higher logistics centers of large quantities of up-to-datenesses, purchase soil, introduce a complete set of import equipment, structure be take the cigarette logistics garden that Automatic Warehouse is core, but invests hundred million, and maintenance cost is higher, cause the huge increasing of logistics cost, and very difficult cost-recovering.A part of cigarette enterprise in addition, simply adopt some RFID, WSN technology, some local practical problemss have been solved, do not have the method for application system to carry out General Promotion, the access goods of cigarette operates main dependence and manually realizes, and site work is comparatively random, lacks effective regulatory measure, effect is not obvious, does not reach the expection requirement of industry.
Under this background, research is utilizing and is not changing under the prerequisite of existing warehouse characteristic, the intelligent storehouse management total solution of the cigarette finished product that possess Internet of Things feature of proposition based under the condition of flat storehouse, by the comprehensive perception to cigarette material object, installations and facilities and surrounding environment, to realize centralized management and the visualized management to cigarette finished product storage process.
On technology realizes, fusion by RFID, WSN technology is used, with logistics operation order, serve as theme, the logistics resources such as stock, vehicle, loading/unloading platform are realized Automatic dispatching, operation in storehouse (warehouse-in, in storehouse, outbound, dump) realized to the automatic confirmation of intelligently guiding and operation document, to realize the whole process of logistics operation flow process, control.
Summary of the invention
In order effectively to realize the comprehensive control and management to warehousing and storage activities process, the object of this invention is to provide a kind of warehousing system based on buried RFID goods yard label, this system can effectively realize a batch management, go out warehouse-in and the function of dynamically making an inventory fast, improves the warehousing and storage activities ability in warehouse.
To achieve these goals, the present invention has adopted following technical scheme:
Warehousing system based on buried RFID goods yard label comprises the goods yard of a plurality of matrix shape, fork truck, pallet for transporting goods, be installed on pallet electronic tag on pallet and for the WMS system of information processing; Described a plurality of goods yards are provided with for identifying the buried RFID label in this goods yard, and in WMS system, have the location terrestrial reference in each goods yard; Described fork truck is provided with vehicle-mounted RFID read-write equipment and the mobile data terminal that can read buried RFID label and pallet electronic tag, and this vehicle-mounted RFID read-write equipment and mobile data terminal are connected to WMS system by wireless network.
As further improvement, if above-mentioned goods yard is at second floor and when above, on elevator doorway, be provided with the buried gate inhibition's label of elevator that can be read by vehicle-mounted RFID read-write equipment.
As further improvement, above-mentioned buried RFID label or the buried gate inhibition's label of elevator comprise RFID label, plastic pallet, copper dish and two selenodont pads; Plastic pallet is provided with fixing port, and the centre of fixing port is provided with mounting groove, and described RFID label is arranged in mounting groove, and two selenodont pads are separately positioned on the both sides of mounting groove, and the below that copper dish is arranged on selenodont pad is fixed in fixing port; And be provided with melt pit on described ground, the place ahead, goods yard, in copper dish is arranged on buried RFID label gluing down.
As further improvement, above-mentioned plastic pallet adopts FR-4 epoxy plate.
The cigarette warehousing system based on RFID goods yard label of the present invention's design is with features such as its rapid scanning, accessible reading, reusable, large capacity, security height, positive profound influence logistic storage process, by its fast, in real time, information acquisition accurately and processing capacity, can realize standardization and the high efficiency operation of logistics warehouse.Concrete application of the present invention is: the real-time automatic collecting of carrying out the information such as kinds of goods, quantity, position in the cargo handling operation such as dump in the warehouse-in of existing warehousing management, storehouse, outbound, and by realizing in operation site and next step operation indication be provided and carry out verifying function with WMS system interaction, thereby improve efficiency and the accuracy of a line running, realize robotization, the intelligent management of cigarette logistics warehousing flow process.
The present invention, by applying RFID technology, can realize following target: the vestigeization of article, pallet, handbarrow management in Implementation repository; By improving the turnover rate of cigarette, reach the object that reduces stock, thereby improve warehouse efficiency; Accelerate the Process of Enterprise Informalization, improve level of customer service; Realize the visualized management of supply chain, and improve its adaptive faculty; Realize the first in first out of goods; Be accurate to the cigarette management in goods yard; Each function realizes the efficiency that has improved greatly warehouse cigarette storage above.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of the buried RFID of the present invention goods yard label.
Fig. 3 is the structural representation of plastic pallet.
Embodiment
The cigarette warehousing system based on buried RFID goods yard label as shown in Figure 1, this cigarette warehousing system comprise a plurality of matrix shape goods yard 1, the fork truck 3 for transporting goods, pallet 2, be arranged on pallet electronic tag 13 on pallet 2 and for the WMS system 4 of information processing; Described a plurality of goods yards 1 are provided with for identifying the buried RFID goods yard label 12 in this goods yard 1, and goods yard 1 arranges the buried goods yard of elevator label 14 when second floor and above floor on elevator doorway, and in WMS system 4, have the location terrestrial reference in each goods yard 1.Described fork truck 3 is provided with the vehicle-mounted RFID read-write equipment 15 that reads buried RFID label 12 and pallet electronic tag 13 and the buried gate inhibition's label 14 of elevator, and mobile data terminal 16 is installed onboard, this vehicle-mounted RFID read-write equipment 15 and mobile data terminal 16 are connected to WMS system 4 by wireless network.
As shown in Figure 2, buried RFID goods yard label 12 comprises RFID label 7, plastic pallet 6, copper dish 9 and two selenodont pads 8.As shown in Figure 3, plastic pallet 6 adopts FR-4 epoxy plate, plastic pallet 6 is provided with fixing port 10, the centre of fixing port 10 is provided with mounting groove 11, described RFID label 7 is arranged in mounting groove 11, two selenodont pads 8 are separately positioned on the both sides of mounting groove 11, and the below that copper dish 9 is arranged on selenodont pad 8 is fixed in fixing port 10; And 1 ground, the place ahead is provided with melt pit 6 in described goods yard, in copper dish 9 is arranged on buried RFID goods yard label 12 gluings down.
one, input work:
1, warehouse-in walkthrough: every morning 8:00 formulates warehouse-in walkthrough scheme by job scheduling center job personnel;
2, vehicle registration: entrance guard, to institute's there is any discrepancy garden vehicle input license plate number, registers vehicle;
3, task is distributed:
A. according to warehouse-in walkthrough scheme, warehouse-in information of vehicles, by WMS WMS 4, according to railway platform, fork truck 3, elevator, storage state, carry out the distribution of logistics resource, and by railway platform scheduler module, task is issued to fork truck 3;
B. meeting special circumstances, WMS WMS 4 cannot distribute input work automatically according to information such as warehouse-in walkthrough scheme, warehouse-in information of vehicles, by carrying out manual allocation in job scheduling center;
C. at the operation instruction screen on doorway, garden, the instruction screen 16 of the operation instruction screen at job scheduling center, fork truck 3 terminals shows relevant informations;
D. teamster, according to the guide of the operation instruction screen on doorway, garden, goes the railway platform of appointment to unload;
4, railway platform scheduling: WMS WMS 4 arranges vehicle to load and unload to the railway platform of appointment, and issue relevant job task to fork truck 3, the elevator of relevant operating area.Spot dispatch personnel monitor in real time, Real-Time Scheduling;
5, loading and unloading operation:
A. fork truck 3 handling personnel are according to the guide on car-mounted terminal instruction screen 16, (because pallet ID does not have associated with vehicle), selected handling task, to specifying the vehicle of railway platform to unload, read pallet electronic tag 13, WMS WMS 4 automatic-prompting target goods yards;
If b. target goods yard is at second floor and more than second floor, by fork truck 3, delivered to elevator, read the buried label 14 of elevator on elevator doorway, floor is sent in elevator integrated machine prompting, and fork truck 3 delivers task to elevator simultaneously, and fork truck 3 segmentation carrying tasks complete;
C. elevator is sent to goods after designated floor, by fork truck 3, reads pallet electronic tag 13, and instruction screen 16 shows target goods yard 1, and elevator delivers task to fork truck 3, and elevator segmentation carrying task completes;
D. fork truck 3 is delivered to target goods yard 1 by goods, and vehicle-mounted RFID read-write equipment 15 reads buried RFID label 12, and signal reaches WMS WMS 4 to be confirmed, completes input work.
two, Delivery:
1, outbound walkthrough: can carry out by the personnel selection of job scheduling center job the document that outbound distributes automatically, carry out walkthrough;
2, vehicle registration: entrance guard, to institute's there is any discrepancy garden vehicle input license plate number, registers vehicle;
3, task is distributed:
A. according to outbound walkthrough scheme, outbound information of vehicles, by WMS WMS 4, according to railway platform, fork truck 3, elevator, storage state, carry out the distribution of logistics resource, and by railway platform scheduler module, task is issued to fork truck 3;
B. at WMS WMS 4, cannot to Delivery, automatically distribute according to information such as outbound walkthrough scheme, outbound information of vehicles, by carrying out manual allocation in job scheduling center;
C. at the operation instruction screen on doorway, garden, the instruction screen 16 of the operation instruction screen at job scheduling center, fork truck 3 terminals shows relevant informations;
D. teamster, according to the guide of the operation instruction screen at the operation instruction screen on doorway, garden, job scheduling center, goes the railway platform of appointment to freight;
4, railway platform scheduling: WMS WMS 4 arranges vehicle to freight to the railway platform of appointment, and issue relevant job task to fork truck 3, the elevator of relevant operating area.Spot dispatch personnel monitor in real time, Real-Time Scheduling;
5, loading operation:
A. the fork truck 3 handling personnel guide on screen 16 as indicated, selected loading task, go to specify goods yard, vehicle-mounted RFID read-write equipment 15 reads buried RFID label 12 and pallet electronic tag 13, WMS WMS 4 automatic-prompting destinations (railway platform/elevator);
If b. target goods yard 1 is at second floor and more than second floor, by fork truck 3, delivered to elevator, read the buried label 14 of elevator on elevator doorway, floor is sent in elevator integrated machine prompting, and fork truck 3 delivers task to elevator simultaneously, and fork truck 3 segmentation carrying tasks complete;
C. elevator is sent to goods after Stall, by fork truck 3, reads pallet electronic tag 13, and instruction screen 16 shows target railway platform, and elevator delivers task to fork truck 3, and elevator segmentation carrying task completes;
D. fork truck 3 is delivered to target railway platform by goods, carries out engineering barcode scanning No. one, and completes Delivery.
three, dump operation:
1, operation document: personnel carry out the foundation of dump document by job scheduling center job, clearly produces, proceeds to goods yard, and the task that issues is to fork truck 3;
2, fork truck 3 operations:
A. fork truck 3 handling personnel are according to the guide on car-mounted terminal display screen, selected loading task, go to specify goods yard, vehicle-mounted RFID read-write equipment 15 reads buried RFID label 12 and pallet electronic tag 13, WMS WMS 4 automatic-prompting destinations (railway platform/elevator);
If b. target goods yard is at second floor and more than second floor, by fork truck 3, delivered to elevator, read the buried label 14 of elevator on elevator doorway, floor is sent in elevator integrated machine prompting, and fork truck 3 delivers task to elevator simultaneously, and fork truck 3 segmentation carrying tasks complete;
C. elevator is sent to goods after designated floor, by fork truck 3, reads pallet electronic tag 13, and instruction screen 16 shows target goods yard 1, and elevator delivers task to fork truck 3, and elevator segmentation carrying task completes;
D. fork truck 3 is delivered to target goods yard 1 by goods, and vehicle-mounted RFID read-write equipment 15 reads buried RFID label 12, and completes dump operation.If proceed to goods yard, be direct dialing district, by fork truck 3 operating personnel, on car-mounted terminal, added their confirmation.
Claims (3)
1. the cigarette warehousing system based on buried RFID goods yard label, is characterized in that: this cigarette warehousing system comprise a plurality of matrix shape goods yard (1), the fork truck (3) for transporting goods, pallet (2), be installed on pallet electronic tag (13) on pallet (2) and for the WMS system (4) of information processing; Described a plurality of goods yards (1) are provided with for identifying the buried RFID goods yard label (12) in this goods yard (1), and in WMS system (4), have the location terrestrial reference in each goods yard (1); Described fork truck (3) is provided with vehicle-mounted RFID read-write equipment (15) and the mobile data terminal (16) that reads buried RFID label (12) and pallet electronic tag (13), and this vehicle-mounted RFID read-write equipment (15) and mobile data terminal (16) are connected to WMS system (4) by wireless network; Described buried RFID goods yard label (12) comprises RFID label (7), plastic pallet (6), copper dish (9) and two selenodont pads (8); Plastic pallet (6) is provided with fixing port (10), the centre of fixing port (10) is provided with mounting groove (11), described RFID goods yard label is arranged in mounting groove (11), two selenodont pads (8) are separately positioned on the both sides of mounting groove (11), and the below that copper dish (9) is arranged on selenodont pad (8) is fixed in fixing port (10); And be provided with melt pit (5) on ground, the place ahead, described goods yard (1), in copper dish (9) is arranged on buried RFID label (12) gluing down; The buried gate inhibition's label of elevator (14) that can be read by vehicle-mounted RFID read-write equipment (15) is installed in goods yard (1) when second floor and above floor on elevator doorway; This system is carried out operation by following program:
One, input work:
1, warehouse-in walkthrough: every morning 8:00 formulates warehouse-in walkthrough scheme by job scheduling center job personnel;
2, vehicle registration: entrance guard, to institute's there is any discrepancy garden vehicle input license plate number, registers vehicle;
3, task is distributed:
A. according to warehouse-in walkthrough scheme, warehouse-in information of vehicles, by WMS WMS (4), according to railway platform, fork truck (3), elevator, storage state, carry out the distribution of logistics resource, and by railway platform scheduler module, task is issued to fork truck (3);
B. meeting special circumstances, WMS WMS (4) cannot distribute input work automatically according to information such as warehouse-in walkthrough scheme, warehouse-in information of vehicles, by carrying out manual allocation in job scheduling center;
C. at the operation instruction screen on doorway, garden, the instruction screen of the operation instruction screen at job scheduling center, fork truck (3) shows relevant information;
D. teamster, according to the guide of the operation instruction screen on doorway, garden, goes the railway platform of appointment to unload;
4, railway platform scheduling: WMS WMS (4) arranges vehicle to load and unload to the railway platform of appointment, and issue relevant job task to fork truck (3), the elevator of relevant operating area; Spot dispatch personnel monitor in real time, Real-Time Scheduling;
5, loading and unloading operation:
A. fork truck (3) handling personnel are according to the guide on car-mounted terminal instruction screen, because pallet ID and vehicle do not have associatedly, selected handling task, to specifying the vehicle of railway platform to unload, read pallet electronic tag (13), WMS WMS (4) automatic-prompting target goods yard;
If b. target goods yard is at second floor and more than second floor, by fork truck (3), delivered to elevator, read the buried label of elevator (14) on elevator doorway, floor is sent in elevator integrated machine prompting, fork truck (3) delivers task to elevator simultaneously, and fork truck (3) segmentation carrying task completes;
C. elevator is sent to goods after designated floor, by fork truck (3), reads pallet electronic tag 13, and instruction screen shows target goods yard (1), and elevator delivers task to fork truck (3), and elevator segmentation carrying task completes;
D. fork truck (3) is delivered to target goods yard (1) by goods, and vehicle-mounted RFID read-write equipment (15) reads buried RFID label (12), and signal reaches WMS WMS (4) to be confirmed, completes input work;
Two, Delivery:
1, outbound walkthrough: can carry out by the personnel selection of job scheduling center job the document that outbound distributes automatically, carry out walkthrough;
2, vehicle registration: entrance guard, to institute's there is any discrepancy garden vehicle input license plate number, registers vehicle;
3, task is distributed:
A. according to outbound walkthrough scheme, outbound information of vehicles, by WMS WMS (4), according to railway platform, fork truck (3), elevator, storage state, carry out the distribution of logistics resource, and by railway platform scheduler module, task is issued to fork truck (3);
B. at WMS WMS (4), cannot to Delivery, automatically distribute according to information such as outbound walkthrough scheme, outbound information of vehicles, by carrying out manual allocation in job scheduling center;
C. at the operation instruction screen on doorway, garden, the instruction screen of the operation instruction screen at job scheduling center, fork truck (3) terminal shows relevant information;
D. teamster, according to the guide of the operation instruction screen at the operation instruction screen on doorway, garden, job scheduling center, goes the railway platform of appointment to freight;
4, railway platform scheduling: WMS WMS (4) arranges vehicle to freight to the railway platform of appointment, and issue relevant job task to fork truck (3), the elevator of relevant operating area; Spot dispatch personnel monitor in real time, Real-Time Scheduling;
5, loading operation:
A. fork truck (3) the handling personnel guide on screen as indicated, selected loading task, go to specify goods yard, vehicle-mounted RFID read-write equipment (15) reads buried RFID label (12) and pallet electronic tag (13), WMS WMS (4) automatic-prompting destination;
If b. target goods yard (1) is at second floor and more than second floor, by fork truck (3), delivered to elevator, read the buried label of elevator (14) on elevator doorway, floor is sent in elevator integrated machine prompting, fork truck (3) delivers task to elevator simultaneously, and fork truck (3) segmentation carrying task completes;
C. elevator is sent to goods after Stall, by fork truck (3), reads pallet electronic tag (13), and instruction screen shows target railway platform, and elevator delivers task to fork truck (3), and elevator segmentation carrying task completes;
D. fork truck (3) is delivered to target railway platform by goods, carries out engineering barcode scanning No. one, and completes Delivery;
Three, dump operation:
1, operation document: personnel carry out the foundation of dump document by job scheduling center job, clearly produces, proceeds to goods yard, and the task that issues is to fork truck (3);
2, fork truck (3) operation:
A. fork truck (3) handling personnel are according to the guide on car-mounted terminal display screen, selected loading task, go to specify goods yard, vehicle-mounted RFID read-write equipment (15) reads buried RFID label (12) and pallet electronic tag (13), WMS WMS (4) automatic-prompting destination;
If b. target goods yard is at second floor and more than second floor, by fork truck (3), delivered to elevator, read the buried label of elevator (14) on elevator doorway, floor is sent in elevator integrated machine prompting, fork truck (3) delivers task to elevator simultaneously, and fork truck (3) segmentation carrying task completes;
C. elevator is sent to goods after designated floor, by fork truck (3), reads pallet electronic tag 13, and instruction screen 16 shows target goods yard 1, and elevator delivers task to fork truck (3), and elevator segmentation carrying task completes;
D. fork truck (3) is delivered to target goods yard (1) by goods, and vehicle-mounted RFID read-write equipment (15) reads buried RFID label (12), and completes dump operation; If proceed to goods yard, be direct dialing district, by fork truck (3) operating personnel, on car-mounted terminal, added their confirmation.
2. the cigarette warehousing system based on buried RFID goods yard label according to claim 1, is characterized in that: the buried gate inhibition's label of elevator (14) comprises RFID label (7), plastic pallet (6), copper dish (9) and two selenodont pads (8); Plastic pallet (6) is provided with fixing port (10), the centre of fixing port (10) is provided with mounting groove (11), described RFID goods yard label is arranged in mounting groove (11), two selenodont pads (8) are separately positioned on the both sides of mounting groove (11), and the below that copper dish (9) is arranged on selenodont pad (8) is fixed in fixing port (10); And be provided with melt pit (5) on ground, the place ahead, described goods yard (1), in copper dish (9) is arranged on buried RFID label (12) gluing down.
3. the cigarette warehousing system based on buried RFID goods yard label according to claim 1, is characterized in that: plastic pallet (6) adopts FR-4 epoxy plate.
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| CN201110274286.9A CN102446281B (en) | 2011-09-16 | 2011-09-16 | Cigarette warehousing system based on underground RFID (Radio Frequency Identification) goods position tags |
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| CN201110274286.9A CN102446281B (en) | 2011-09-16 | 2011-09-16 | Cigarette warehousing system based on underground RFID (Radio Frequency Identification) goods position tags |
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| CN102880951A (en) * | 2012-10-12 | 2013-01-16 | 董睿 | Warehouse logistics management system and method |
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| CN108482925B (en) * | 2018-02-28 | 2019-02-22 | 中国烟草总公司北京市公司物流中心 | A kind of working area management method |
| CN109571778A (en) * | 2018-09-10 | 2019-04-05 | 宁波甬滨机器人科技有限公司 | For installing the warehouse floor construction equipment and method of unmanned fork lift guide assembly |
| CN110288061B (en) * | 2019-06-25 | 2023-05-30 | 新中天环保股份有限公司 | Electronic tag generation method for dangerous waste management |
| CN112633443A (en) * | 2021-01-05 | 2021-04-09 | 浪潮软件股份有限公司 | Warehousing operation process management method based on RFID reader-writer |
| CN113128638B (en) * | 2021-04-21 | 2023-04-07 | 深圳市中软易通科技有限公司 | Method for improving reading accuracy of RFID (radio frequency identification device) tray |
| CN113283839B (en) * | 2021-06-07 | 2022-10-14 | 浙江中烟工业有限责任公司 | Error-preventing automatic opening system of cigarette sale ex-warehouse RFID code scanning equipment |
| CN113869808B (en) * | 2021-12-03 | 2022-03-01 | 青岛盈智科技有限公司 | Task balance scheduling method, device and system |
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