CN105823225A - Production method for balcony wall-mounted outer space energy water heater - Google Patents
Production method for balcony wall-mounted outer space energy water heater Download PDFInfo
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- CN105823225A CN105823225A CN201610209112.7A CN201610209112A CN105823225A CN 105823225 A CN105823225 A CN 105823225A CN 201610209112 A CN201610209112 A CN 201610209112A CN 105823225 A CN105823225 A CN 105823225A
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- aluminium alloy
- water heater
- flow deflector
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/50—Solar heat collectors using working fluids the working fluids being conveyed between plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S21/00—Solar heat collectors not provided for in groups F24S10/00-F24S20/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
The invention relates to the technical field of water heater manufacturing, in particular to a production method for a balcony wall-mounted outer space energy water heater. The production method comprises the following steps that aluminum alloy heat absorbing and flow guiding sheets are prepared, and a flat-plate solar collector is manufactured; an outer tank and an inner container are manufactured, an integrated insulating water tank is manufactured, and a medium outlet of the flat-plate solar collector is connected with the inlet end of a compressor; the outlet end of the compressor is connected with the inlet end of a heat exchanger, the outlet end of the heat exchanger is connected with the inlet end of a filter, and the outlet end of the filter is connected with a medium inlet of the flat-plate solar collector through a cut-off device; and a control circuit is connected, a ventilation cover conducts covering, water is added for debugging, and after work is free of abnormality, a power source is turned off, and water in the inner container is emptied. The production method is simple and standard in operation, and the service life and the water heating effect of the balcony wall-mounted outer space energy water heater can be guaranteed.
Description
Technical field
The present invention relates to water heater manufacturing technology field, the production method of a kind of balcony wall-hanging space energy water heater.
Background technology
Solar water heater is to utilize solar energy to carry out heat hot water as the energy, is i.e. the energy utilizing sun device that water is heated to high-temperature from low temperature, is a kind of heat energy product, and the sun, as a kind of green energy resource, is widely used in fields such as buildings.
Solar thermal utilization develops into today, either in terms of the collecting efficiency of heat collector (also known as heat extractor), or all achieves huge progress in terms of cost performance.Solar water heater has boundless market in China, and along with the continuous aggravation of energy crisis, the utilization of solar energy receives the attention that country is increasing.Every square metre of flat-plate solar collector average each normal day at sunshine, the heat being equivalent to 2.5 degree of electricity can be produced, standard coal about 250 kilograms can be saved every year, it is possible to reduce the discharge capacity of more than 700 kilogram of carbon dioxide.The extensive utilization of solar water heater, including hot water for life, heating, air-conditioning, will significantly improve the pollution situation of the earth while saving money.The advantage of solar water heater is a lot, even may be developed that more performance.
Installing for convenience and use, people have invented flat board (vacuum tube) solar water heater；But at present flat board (vacuum tube) solar water heater has the disadvantage in that 1, fails hot water produced by fully utilized solar energy, because its operation principle is to control starting mode of pump by the temperature difference, water is made to circulate through heat collector, to obtain hot water, after this hot water flows to water tank, promote the cold water in water tank, flowing back to heat collector, when the water temperature on both sides balances, water pump quits work, thus cause a part of water to be also retained in heat collector, cause unnecessary thermal waste；2, existing flat board (vacuum tube) heat collector is the heaviest, and installation requirement technology is high, material cost is high；3, limited by solar irradiation, produce hot water and restricted by weather.4, flat plate solar water heater is connected complicated installation inconvenience with attemperater pipeline.Therefore, people have invented again balcony wall-hanging space energy water heater.Balcony wall-hanging space energy water heater, the integrated attemperater of heat exchanger it is provided with including flat-plate solar collector, compressor, guillotine and filter and inside, flat-plate solar collector is placed on balcony or wall, compressor, guillotine and filter and inside are provided with the integrated attemperater of heat exchanger, are mounted to a cylindric or one water tank for square shape.Balcony wall-hanging space energy water heater utilizes inverse Carnot cycle operation principle, while absorbing heat in the sun, heat can also be absorbed by the temperature difference in night, realize heat by media flow to conduct, and then by the water heating in integration attemperater, it is achieved the purpose of round-the-clock quick water heating, the most effectively simplify conventional solar boilers when not having sunlight to irradiate, being all that the labyrinth by auxiliary heating is also greatly promoted heat utilization rate, aquifer yield is big, and water heating is effective；Efficiently solve conventional solar boilers and fail all of hot water produced by heat collector (also known as heat extractor), it is to avoid unnecessary heat waste；And flat-plate solar collector uses plate armature design, light, simple in construction, it is simple to install, efficiently solve the problem that existing flat plate collector is too heavy, material cost is high, installation difficulty is big.The water heating method concise in technology of balcony wall-hanging space energy water heater, low cost, it is easily achieved, can quickly prepare hot water, and solar energy can be made full use of, the delivery quality of hot water is effectively ensured, meet the hot water needed for round-the-clock people, do not only reach energy-conservation purpose, be also substantially reduced use cost, it is beneficial to energy-conserving and environment-protective, brings convenience to people's lives.
But the production method of balcony wall-hanging space energy water heater is balcony wall-hanging space energy water heater service life and the key factor of water heating effect.
Summary of the invention
It is an object of the invention to provide a kind of specification simple to operate, it is ensured that balcony wall-hanging space energy water heater service life and the method producing balcony wall-hanging space energy water heater of water heating effect.
To achieve these goals, the technical solution used in the present invention is:
The production method of balcony wall-hanging space energy water heater, it comprises the following steps that:
(1) prepare aluminium alloy heat absorption flow deflector, after aluminium alloy extrusions is heated to 480～530 DEG C, by mould extrude one-body molded obtain aluminium alloy heat absorption flow deflector.
(2) size cutting aluminium alloy heat absorption flow deflector as required, by combined and spliced for the polylith aluminium alloy heat absorption flow deflector cut, then the medium conducting tube on flow deflector that absorbed heat by aluminium alloy utilizes aluminium-alloy pipe welding series connection.
(3) at upper step combined and spliced good black titanium or aluminum oxide coating layer that aluminium alloy heat absorption flow deflector outer surface thickness is 5～10 μm, flat-plate solar collector is obtained.
(4) outer container and inner bag are prepared, size as required produces outer container and inner bag, outer container and inner bag stainless steel material are made, corresponding offers outlet, probe, electrical heating mouth, Butterworth Hatch, sewage draining exit and water inlet, the position of outlet is higher than water inlet position, the upper opening of outer container, the outer surface of outer container is coated with thermal isolation film.
(5) preparation integration attemperater, the inner bag that outer surface is first coated with thermal isolation film is arranged on bottom in outer container, and forms filling heat insulating wall in mezzanine space between outer chamber interior wall, and thickness is 5～7cm；Installing at inner bag and place heat exchanger, heat exchanger can not contact with wall of inner container；At outer container internal upper part, compressor, guillotine and filter are installed again.
(6) media outlet of flat-plate solar collector is connected with the entrance point of compressor, the port of export of compressor is connected with the entrance point of heat exchanger, the port of export of heat exchanger is connected with the entrance point of filter, the port of export of filter is connected with the medium inlet of flat-plate solar collector by guillotine.
(7) connect control circuit, in compressor add freon, build cowling, add water debugging, work without exception after, closedown power supply, the water of emptying inner bag, i.e. complete the production of balcony wall-hanging space energy water heater.
Described aluminium alloy extrusions percentage by weight meter is made up of following raw material: Si0.25%, Cu0.2%, Mn0.35%, Zn3%, Fe0.3%, and surplus is Al, uses traditional aluminium alloy extruded technique to make.
The aluminium alloy heat absorption black titanium of flow deflector outer surface or aluminum oxide coating layer, after the flow deflector that first absorbed heat by aluminium alloy is heated to 80～110 DEG C, then be coated in aluminium alloy heat absorption flow deflector outer surface uniformly by black titanium or aluminium oxide.
The heat-insulation layer of attemperater uses ceramic composite to make, ceramic composite is made up of the raw material of following weight portion: limestone 10～20 parts, silica 1 5～20 parts, high-alumina clay 8～10 parts, attapulgite 5～8 parts, aluminate cement 20～30 parts, quartz sand 3～5 parts, modified polypropylene fiber 2～3 parts, high-temperature agglomerant 3～5 parts, calcium stearate 1～2 parts.
The media outlet of described flat-plate solar collector is connected with the entrance point of compressor also by Mini-type heat exchanger, improves the flow range of air, thus improves the heat transfer effect of balcony wall-hanging space energy water heater.
The substantive distinguishing features that the production method of the balcony wall-hanging space energy water heater of the present invention is prominent with significantly progress is:
1, the production method of the balcony wall-hanging space energy water heater of the present invention, it is to install and use middle summary through production for many years to obtain, this method specification simple to operate, it is ensured that balcony wall-hanging space energy water heater service life, ratio traditional production method life-span long 12-24 month.
2, the production process of the balcony wall-hanging space energy water heater of the present invention guaranteeing, the position of outlet, higher than water inlet position, prevents the water in inner bag to be used up and causes deadlock, thus affect its service life.
3, the media outlet of the flat-plate solar collector of the production method of the balcony wall-hanging space energy water heater of the present invention is connected with the entrance point of compressor also by Mini-type heat exchanger, improve the flow range of air, thus improve the heat transfer effect of balcony wall-hanging space energy water heater, improve more than 50% than traditional method of attachment heat transfer effect.
Accompanying drawing explanation
Fig. 1 is the installation connection diagram of balcony wall-hanging space energy water heater of the present invention；
Fig. 2 is the structural representation of aluminium alloy heat absorption flow deflector；
Fig. 3 is the structural representation of flat-plate solar collector；
Title serial number in figure:
Flat-plate solar collector 1, aluminium-alloy pipe 2, small heat-exchanger 3, guillotine 4, filter 5, cowling 6, integration attemperater 7, compressor 8, heat-insulation layer 9, outlet 10, probe 11, electrical heating mouth 12, Butterworth Hatch 13, water inlet 14, inner bag 15, outer container 16, heat exchanger 17, aluminium alloy heat absorption flow deflector 18, medium conducting tube 19, black titanium or aluminum oxide coating layer 20.
Detailed description of the invention
Introducing the present invention in order to more detailed, below in conjunction with embodiment and accompanying drawing, the present invention will be further described.
As shown in the figure: the production method of the balcony wall-hanging space energy water heater of the present invention, it comprises the following steps that:
(1) prepare aluminium alloy heat absorption flow deflector 18, after aluminium alloy extrusions is heated to 480～530 DEG C, by mould extrude one-body molded obtain aluminium alloy heat absorption flow deflector 18.
(2) size cutting aluminium alloy heat absorption flow deflector 18 as required, by combined and spliced for the polylith aluminium alloy heat absorption flow deflector 18 cut, then the medium conducting tube 19 on flow deflector 18 that absorbed heat by aluminium alloy utilizes aluminium-alloy pipe 22 to weld series connection.
(3) at upper step combined and spliced good black titanium or aluminum oxide coating layer 20 that aluminium alloy heat absorption flow deflector 18 outer surface thickness is 5～10 μm, flat-plate solar collector 1 is obtained.
(4) outer container 16 and inner bag 15 are prepared, size as required produces outer container 16 and inner bag 15, outer container 16 and inner bag 15 are made with stainless steel material, corresponding offers outlet 10, probe 11, electrical heating mouth 12, sewage draining exit and water inlet 14, the position of outlet 10 is higher than water inlet 14 position, the upper opening of outer container 16, the outer surface of outer container 16 is coated with thermal isolation film.
(5) preparation integration attemperater 7, the inner bag 15 that outer surface is first coated with thermal isolation film is arranged on bottom in outer container 16, and forms filling heat insulating wall in mezzanine space between outer container 16 inwall, and thickness is 5～7cm；Installing at inner bag 15 and place heat exchanger 17, heat exchanger 17 can not contact with inner bag 15 wall；At outer container 16 internal upper part, compressor 8, guillotine 4 and filter 5 are installed again.
(6) media outlet of flat-plate solar collector 1 is connected with the entrance point of compressor 8, the port of export of compressor 8 is connected with the entrance point of heat exchanger 17, the port of export of heat exchanger 17 is connected with the entrance point of filter 5, the port of export of filter 5 is connected with the medium inlet of flat-plate solar collector 1 by guillotine 4.
(7) connecting control circuit, build cowling 6, add water debugging, work without exception after, close power supply, the water of emptying inner bag 15, i.e. complete the production of balcony wall-hanging space energy water heater.
Described aluminium alloy extrusions is made up of following raw material in percentage by weight: Si0.25%, Cu0.2%, Mn0.35%, Zn3%, Fe0.3%, and surplus is Al, uses traditional aluminium alloy extruded technique to make.
The aluminium alloy heat absorption flow deflector 18 black titanium of outer surface or aluminum oxide coating layer 20, after the flow deflector 18 that first absorbed heat by aluminium alloy is heated to 80～110 DEG C, then be coated in aluminium alloy heat absorption flow deflector 18 outer surface uniformly by black titanium or aluminium oxide.
The heat-insulation layer of attemperater uses ceramic composite to make, ceramic composite is made up of the raw material of following weight portion: limestone 10～20 parts, silica 1 5～20 parts, high-alumina clay 8～10 parts, attapulgite 5～8 parts, aluminate cement 20～30 parts, quartz sand 3～5 parts, modified polypropylene fiber 2～3 parts, high-temperature agglomerant 3～5 parts, calcium stearate 1～2 parts.
The media outlet of described flat-plate solar collector is connected also by the entrance point of Mini-type heat exchanger 3 with compressor 8.
Described above is not limitation of the present invention, and the present invention is also not limited to examples detailed above, those skilled in the art, in the essential scope of the present invention, the change made, retrofits, adds or replaces, all should belong to protection scope of the present invention.
Claims (5)
1. the production method of a balcony wall-hanging space energy water heater, it is characterised in that: comprise the following steps that:
(1) prepare aluminium alloy heat absorption flow deflector, after aluminium alloy extrusions is heated to 480～530 DEG C, by mould extrude one-body molded obtain aluminium alloy heat absorption flow deflector；
(2) size cutting aluminium alloy heat absorption flow deflector as required, by combined and spliced for the polylith aluminium alloy heat absorption flow deflector cut, then the medium conducting tube on flow deflector that absorbed heat by aluminium alloy utilizes aluminium-alloy pipe welding series connection；
(3) at upper step combined and spliced good black titanium or aluminum oxide coating layer that aluminium alloy heat absorption flow deflector outer surface thickness is 5～10 μm, flat-plate solar collector is obtained；
(4) outer container and inner bag are prepared, size as required produces outer container and inner bag, outer container and inner bag stainless steel material are made, corresponding offers outlet, probe, electrical heating mouth, Butterworth Hatch, sewage draining exit and water inlet, the position of outlet is higher than water inlet position, the upper opening of outer container, the outer surface of outer container is coated with thermal isolation film；
(5) preparation integration attemperater, the inner bag that outer surface is first coated with thermal isolation film is arranged on bottom in outer container, and forms filling heat insulating wall in mezzanine space between outer chamber interior wall, and thickness is 5～7cm；Installing at inner bag and place heat exchanger, heat exchanger can not contact with wall of inner container；At outer container internal upper part, compressor, guillotine and filter are installed again；
(6) media outlet of flat-plate solar collector is connected with the entrance point of compressor, the port of export of compressor is connected with the entrance point of heat exchanger, the port of export of heat exchanger is connected with the entrance point of filter, the port of export of filter is connected with the medium inlet of flat-plate solar collector by guillotine；
(7) connecting control circuit, build cowling, add water debugging, work without exception after, close power supply, the water of emptying inner bag, i.e. complete the production of balcony wall-hanging space energy water heater.
The production method of balcony wall-hanging space energy water heater the most according to claim 1, it is characterised in that: the percentage by weight of each element of described aluminium alloy extrusions: Si0.25%, Cu0.2%, Mn0.35%, Zn3%, Fe0.3%, surplus is Al, uses traditional aluminium alloy extruded technique to prepare.
The production method of balcony wall-hanging space energy water heater the most according to claim 1, it is characterized in that: the aluminium alloy heat absorption black titanium of flow deflector outer surface or aluminum oxide coating layer, after the flow deflector that first absorbed heat by aluminium alloy is heated to 80～110 DEG C, more black titanium or aluminium oxide are coated in uniformly aluminium alloy heat absorption flow deflector outer surface.
The production method of balcony wall-hanging space energy water heater the most according to claim 1, it is characterized in that: the heat-insulation layer of attemperater uses ceramic composite to make, ceramic composite is made up of the raw material of following weight portion: limestone 10～20 parts, silica 1 5～20 parts, high-alumina clay 8～10 parts, attapulgite 5～8 parts, aluminate cement 20～30 parts, quartz sand 3～5 parts, modified polypropylene fiber 2～3 parts, high-temperature agglomerant 3～5 parts, calcium stearate 1～2 parts.
The production method of balcony wall-hanging space energy water heater the most according to claim 1, it is characterised in that: the media outlet of described flat-plate solar collector is connected with the entrance point of compressor also by Mini-type heat exchanger.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610209112.7A CN105823225A (en) | 2016-04-06 | 2016-04-06 | Production method for balcony wall-mounted outer space energy water heater |
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| CN201610209112.7A CN105823225A (en) | 2016-04-06 | 2016-04-06 | Production method for balcony wall-mounted outer space energy water heater |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106369841A (en) * | 2016-11-01 | 2017-02-01 | 广西阳升新能源有限公司 | Thermal transmission type compressor-free solar heat pump water heater |
| CN113422149A (en) * | 2021-04-30 | 2021-09-21 | 广西阳升新能源有限公司 | Lithium iron phosphate battery system with high energy and explosion-proof functions |
Citations (7)
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| US4918938A (en) * | 1986-01-08 | 1990-04-24 | Siddons Industries Limited | Heat exchanger |
| CN1515848A (en) * | 2003-08-28 | 2004-07-28 | 上海交通大学 | Solar energy-air heat pump water heater |
| CN101486551A (en) * | 2009-02-17 | 2009-07-22 | 陈永祥 | Wear resistant heat preserving ceramic composite material |
| CN201748641U (en) * | 2010-08-20 | 2011-02-16 | 胡佰能 | Novel solar energy heat pump integrated water heating system |
| CN103290279A (en) * | 2012-02-27 | 2013-09-11 | 萨帕铝热传输(上海)有限公司 | Aluminium alloy fin material for brazing and manufacturing method of same |
| CN203231568U (en) * | 2013-05-09 | 2013-10-09 | 广西南宁阳升太阳能有限公司 | Flat-plate efficient heat absorber combining solar energy with air-energy heat pump |
| CN104596120A (en) * | 2013-11-01 | 2015-05-06 | 广西南宁阳升太阳能有限公司 | Novel all-weather flat-plate solar water heater and water heating method thereof |
-
2016
- 2016-04-06 CN CN201610209112.7A patent/CN105823225A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4918938A (en) * | 1986-01-08 | 1990-04-24 | Siddons Industries Limited | Heat exchanger |
| CN1515848A (en) * | 2003-08-28 | 2004-07-28 | 上海交通大学 | Solar energy-air heat pump water heater |
| CN101486551A (en) * | 2009-02-17 | 2009-07-22 | 陈永祥 | Wear resistant heat preserving ceramic composite material |
| CN201748641U (en) * | 2010-08-20 | 2011-02-16 | 胡佰能 | Novel solar energy heat pump integrated water heating system |
| CN103290279A (en) * | 2012-02-27 | 2013-09-11 | 萨帕铝热传输(上海)有限公司 | Aluminium alloy fin material for brazing and manufacturing method of same |
| CN203231568U (en) * | 2013-05-09 | 2013-10-09 | 广西南宁阳升太阳能有限公司 | Flat-plate efficient heat absorber combining solar energy with air-energy heat pump |
| CN104596120A (en) * | 2013-11-01 | 2015-05-06 | 广西南宁阳升太阳能有限公司 | Novel all-weather flat-plate solar water heater and water heating method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106369841A (en) * | 2016-11-01 | 2017-02-01 | 广西阳升新能源有限公司 | Thermal transmission type compressor-free solar heat pump water heater |
| CN113422149A (en) * | 2021-04-30 | 2021-09-21 | 广西阳升新能源有限公司 | Lithium iron phosphate battery system with high energy and explosion-proof functions |
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Application publication date: 20160803 |
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