CN105818257A - System for opening high-pressure model with aerodynamic force - Google Patents
System for opening high-pressure model with aerodynamic force Download PDFInfo
- Publication number
- CN105818257A CN105818257A CN201610314311.4A CN201610314311A CN105818257A CN 105818257 A CN105818257 A CN 105818257A CN 201610314311 A CN201610314311 A CN 201610314311A CN 105818257 A CN105818257 A CN 105818257A
- Authority
- CN
- China
- Prior art keywords
- band
- gas
- air
- mounting seat
- footstock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009826 distribution Methods 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims description 10
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 238000005336 cracking Methods 0.000 abstract description 6
- 238000003825 pressing Methods 0.000 abstract 1
- 239000000758 substrate Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
A system for opening a high-pressure model with aerodynamic force comprises multiple groups of opening devices distributed on the two sides of a production line. Each group of opening device comprises a mold opening mechanism and a pneumatic mechanism. Air belt jacking seats and air belt mounting seats, which are made of angle steel, are arranged oppositely. Mold opening air belts are arranged between the air belt jacking seats and the air belt mounting seats. The upper end openings and the lower end openings of the mold opening air belts are overturned to the outer sides of the air belt mounting seats, and are fixed through sealed pressing plates. Ends of air belt suction nozzles pass through the air belt mounting seats and are communicated with the inner parts of the mold opening air belts. The other ends of the air belt suction nozzles are communicated with air distribution pipes. The air distribution pipes are connected with compressed air sources. Air inlet control valves are arranged on the air distribution pipes. Through the adoption of the system, the synchronous automatic opening of models can be realized, the manual opening labor intensity is reduced, the mold opening clearances are made of be uniform and consistent, the production efficiency is improved, the green body forming cycle period is shortened, the operation action is stable and gentle, and the problem of green body cracking in mold opening is solved.
Description
Technical field
The present invention relates to the opening device of the base substrate high-pressure molding job model of sanitary ceramics medium and high-grade dishware product, a kind of system utilizing air force to carry out High Pressure Model flexibility unlatching.
Background technology
In recent years, the production of domestic and international sanitary ceramics enterprise washbasin series products, in order to improve quality and the production efficiency of base substrate, the most progressively use high-pressure forming machine to update.
In base substrate high-pressure molding production process, need at the end of molding first to carry out every sleeve forming mould departing from (typically every unit is formed) by the arrangement of 6-10 mold, and will be disengaged from gap uniformity be maintained at certain limit (typically requiring about 40-50mm), to meet the technological requirements such as follow-up predrying and base substrate off-type.At present this opens operation and all uses operation manually, and the factor such as initial adhesion owing to model weight is big, between model and matched moulds alignment pin frictional force, initially-separate is arduously time-consuming and speed is unstable, easily causes the defects such as blank cracking.Additionally, the transversely arranged principle of forming machine model also must first open outermost one set of model, open the most one by one, cause model to depart from the bad control of gap size and be difficult to ensure.
Summary of the invention
The present invention be directed to the technological deficiency that prior art exists, it is provided that a kind of system utilizing air force to carry out High Pressure Model flexibility unlatching, this system can effectively solve that labor intensity of operating staff is high, production efficiency is low, die sinking time the drawback such as blank cracking.
The technical solution used in the present invention is: a kind of air force High Pressure Model flexibility open system, and including the multicomponent cloth opening device in production line both sides, often group opening device includes die opening mechanism and pneumatic mechanism respectively,
Described die opening mechanism includes that the die sinking band of gas, band of gas footstock, band of gas mounting seat and sealing clamp, described band of gas footstock and band of gas mounting seat are the angle steel being oppositely arranged, and the die sinking band of gas is placed between band of gas footstock and band of gas mounting seat；Two ports up and down of the described die sinking band of gas turn down the outside to band of gas mounting seat along the lower edges of band of gas mounting seat, and are fixed by sealing clamp；
Described pneumatic mechanism includes band of gas suction nozzle, air distribution, air intake control valve and compressed air source；One end of described band of gas suction nozzle connects through band of gas mounting seat and the die sinking band of gas are internal；The other end of band of gas suction nozzle connects with air distribution, and air distribution is connected with compressed air source, and air intake control valve is arranged on air distribution.
Along production line direction, the both sides of forming machine model are respectively arranged with the opening device that many groups are corresponding, and air distribution, and connects with the band of gas suction nozzle often organized in opening device along production line directional spreding above forming machine model respectively.
The die sinking band of gas uses high pressure nylon fire-fighting water bag to be made, and this die sinking band of gas is the strip banding airbag matched with band of gas mounting seat and band of gas footstock side structure.
Often the band of gas footstock in group opening device and band of gas mounting seat are to being arranged on the side of two adjacent sleeve forming machine models, and are provided with safety clearance between band of gas footstock and band of gas mounting seat.
The both sides of each forming machine model are separately installed with one group of die-sinking device, and two groups of die-sinking devices are synchronized with the movement.
Band of gas mounting seat and band of gas footstock are L-shaped structure, and its two sides are correspondingly arranged, and its two other side connects by connector and adjacent two forming machine model sides are fixing respectively；Between the two sides that the die sinking band of gas is placed in band of gas mounting seat and band of gas footstock is correspondingly arranged.
This High Pressure Model flexibility open system is capable of mold sync and automatically turns on, break away from the labor intensity of artificial unlatching, it is ensured that die sinking gap uniformity is consistent, improve production efficiency and shorten blank forming cycle period, run action is the softest, solves the problem such as blank cracking during die sinking.
Accompanying drawing explanation
Fig. 1 is the single mode die-sinking device structural representation of the present invention.
Fig. 2 is band of gas inflated condition structural representation.
Fig. 3 is band of gas exhaust condition structural representation.
Fig. 4 is one group of die-sinking device installation site schematic diagram.
Fig. 5 is die-sinking device distribution schematic diagram.
Fig. 6 is model use view of present invention when not opening.
The use view of present invention when Fig. 7 is model unlatching.
In figure: band of gas footstock 1, the die sinking band of gas 2, sealing clamp 3, band of gas air inlet nozzle 4, band of gas mounting seat 5, forming machine model 6, air distribution 7, air inlet controls 8.
Detailed description of the invention
The present invention will be further described with embodiment below in conjunction with the accompanying drawings.
See accompanying drawing 1-7; this air force High Pressure Model flexibility open system disclosed in this invention; including the multicomponent cloth opening device in production line both sides; often group opening device includes die opening mechanism and pneumatic mechanism respectively; often the band of gas footstock in group opening device and band of gas mounting seat are to the side being arranged on two adjacent sleeve forming machine models; and it being provided with safety clearance between band of gas footstock and band of gas mounting seat, this safety clearance is it is ensured that will not destroy the die sinking band of gas during forming machine model combination.The both sides of each forming machine model are separately installed with one group of die-sinking device, and two groups of die-sinking devices are synchronized with the movement.
Die opening mechanism includes that the die sinking band of gas, band of gas footstock, band of gas mounting seat and sealing clamp, described band of gas footstock and band of gas mounting seat are the angle steel being oppositely arranged, and the die sinking band of gas is placed between band of gas footstock and band of gas mounting seat；Two ports up and down of the described die sinking band of gas turn down the outside to band of gas mounting seat along the lower edges of band of gas mounting seat, i.e. the two ends up and down of the die sinking band of gas respectively around the lower edges of band of gas mounting seat to the opposite side inflection of band of gas mounting seat, then by sealing clamp, the two ends of the band of gas are fixed, preferred version is to install sealing gasket additional on sealing clamp medial surface, prevents compressed air from revealing.Band of gas mounting seat and band of gas footstock are L-shaped structure, and its two sides are correspondingly arranged, and its two other side connects by connector and adjacent two forming machine model sides are fixing respectively；Between the two sides that the die sinking band of gas is placed in band of gas mounting seat and band of gas footstock is correspondingly arranged.The band of gas is fixed to be connected by connectors such as bolts respectively between seat and band of gas footstock with forming machine model and is fixed.
Pneumatic mechanism includes band of gas suction nozzle, air distribution, air intake control valve and compressed air source；One end of described band of gas suction nozzle connects through band of gas mounting seat and the die sinking band of gas are internal；The other end of band of gas suction nozzle connects with air distribution, and air distribution is connected with compressed air source, and air intake control valve is arranged on air distribution.Air intake control valve is used for controlling compressed air and is passed through and the discharge of rear air opened by model.Band of gas suction nozzle is arranged on the top of the band of gas, and band of gas suction nozzle injects in the die sinking band of gas through the sidewall of band of gas mounting seat, preferably, is to install sealing ring etc. additional between band of gas suction nozzle and die sinking band of gas air inlet.
Along production line direction, the both sides of forming machine model are respectively arranged with the opening device that many groups are corresponding, and air distribution, and connects with the band of gas suction nozzle often organized in opening device along production line directional spreding above forming machine model respectively.Air distribution uses soft nylon tube, can change its distribution form as required.
The die sinking band of gas uses high pressure nylon fire-fighting water bag to be made, and this die sinking band of gas is the strip banding airbag matched with band of gas mounting seat and band of gas footstock side structure.
In order to effectively solve that labor intensity of operating staff present in prior art is high, production efficiency is low, die sinking time the problem such as blank cracking, the present invention provides a kind of aerodynamic High Pressure Model flexibility opening device, with compressed air as power source, make full use of air and there is compressible feature, use high pressure fire fighting water band as air carrier, it is big that initial thrust opened by model, in opening process, model operates steadily soft, each set of model open gap uniformity, thoroughly breaks away from and manually opens labor intensity.Apparatus of the present invention support the use through multiple stage washbasin class high-pressure forming machine, efficiently solve the problems referred to above.
The work process of the present invention and principle: after the preamble action that forming machine model is opened completes, air intake control valve is opened, compressed air enters into and through nylon air distribution and is fed to often organize in the die sinking band of gas, when the die sinking band of gas is initially flat form, amass with the relative contact of band of gas footstock and thrust maximum (known theory: thrust is multiplied by the gross area equal to compressive load per unit area), along with the gap opened between forming machine model is gradually increased, the die sinking band of gas tapers into the contact area of band of gas footstock, model is opened thrust and is also decreased, stop opening when opening resistance balance with forming machine model, artificial control and intervention need not be carried out again.Distributed by the synchronization of nylon air distribution, it is achieved all of forming machine mold sync is opened and amplitude is identical.Owing to air has compressible characteristic, therefore opening and closing movement is soft, it is entirely avoided the cracking damage in opening process caused base substrate.
Claims (6)
1. an air force High Pressure Model flexibility open system, including the multicomponent cloth opening device in production line both sides, often group opening device includes die opening mechanism and pneumatic mechanism respectively, it is characterised in that:
Described die opening mechanism includes that the die sinking band of gas, band of gas footstock, band of gas mounting seat and sealing clamp, described band of gas footstock and band of gas mounting seat are the angle steel being oppositely arranged, and the die sinking band of gas is placed between band of gas footstock and band of gas mounting seat；Two ports up and down of the described die sinking band of gas turn down the outside to band of gas mounting seat along the lower edges of band of gas mounting seat, and are fixed by sealing clamp；
Described pneumatic mechanism includes band of gas suction nozzle, air distribution, air intake control valve and compressed air source；One end of described band of gas suction nozzle connects through band of gas mounting seat and the die sinking band of gas are internal；The other end of band of gas suction nozzle connects with air distribution, and air distribution is connected with compressed air source, and air intake control valve is arranged on air distribution.
Air force High Pressure Model flexibility open system the most according to claim 1, it is characterized in that, along production line direction, the both sides of forming machine model are respectively arranged with the opening device that many groups are corresponding, air distribution, and connects with the band of gas suction nozzle often organized in opening device along production line directional spreding above forming machine model respectively.
Air force High Pressure Model flexibility open system the most according to claim 1, it is characterized in that, the described die sinking band of gas uses high pressure nylon fire-fighting water bag to be made, and this die sinking band of gas is the strip banding airbag matched with band of gas mounting seat and band of gas footstock side structure.
Air force High Pressure Model flexibility open system the most according to claim 1, it is characterized in that, often the band of gas footstock in group opening device and band of gas mounting seat are to being arranged on the side of two adjacent sleeve forming machine models, and are provided with safety clearance between band of gas footstock and band of gas mounting seat.
Air force High Pressure Model flexibility open system the most according to claim 4, it is characterised in that the both sides of each forming machine model are separately installed with one group of die-sinking device, two groups of die-sinking devices are synchronized with the movement.
Air force High Pressure Model flexibility open system the most according to claim 1, it is characterized in that, described band of gas mounting seat and band of gas footstock are L-shaped structure, and its two sides are correspondingly arranged, and its two other side connects by connector and adjacent two forming machine model sides are fixing respectively；Between the two sides that the die sinking band of gas is placed in band of gas mounting seat and band of gas footstock is correspondingly arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610314311.4A CN105818257B (en) | 2016-05-13 | 2016-05-13 | Air force High Pressure Model flexibility open system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610314311.4A CN105818257B (en) | 2016-05-13 | 2016-05-13 | Air force High Pressure Model flexibility open system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105818257A true CN105818257A (en) | 2016-08-03 |
| CN105818257B CN105818257B (en) | 2018-02-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610314311.4A Active CN105818257B (en) | 2016-05-13 | 2016-05-13 | Air force High Pressure Model flexibility open system |
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| Country | Link |
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| CN (1) | CN105818257B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2807807B2 (en) * | 1993-05-24 | 1998-10-08 | インパック・テクノロジーズ | Slurry injection molding method and equipment |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN101844368A (en) * | 2010-06-01 | 2010-09-29 | 唐山惠达陶瓷(集团)股份有限公司 | Forming machine of standing toilet pan |
| CN103507153A (en) * | 2013-10-23 | 2014-01-15 | 刘发清 | Gypsum block unresisted-jacking and forming machine |
| CN204149313U (en) * | 2014-10-29 | 2015-02-11 | 唐山贺祥机电股份有限公司 | High-voltage board Pengcheng type machine aided power die-sinking device |
| CN205600959U (en) * | 2016-05-13 | 2016-09-28 | 唐山贺祥机电股份有限公司 | Flexible opening system of air force high pressure model |
-
2016
- 2016-05-13 CN CN201610314311.4A patent/CN105818257B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2807807B2 (en) * | 1993-05-24 | 1998-10-08 | インパック・テクノロジーズ | Slurry injection molding method and equipment |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN101844368A (en) * | 2010-06-01 | 2010-09-29 | 唐山惠达陶瓷(集团)股份有限公司 | Forming machine of standing toilet pan |
| CN103507153A (en) * | 2013-10-23 | 2014-01-15 | 刘发清 | Gypsum block unresisted-jacking and forming machine |
| CN204149313U (en) * | 2014-10-29 | 2015-02-11 | 唐山贺祥机电股份有限公司 | High-voltage board Pengcheng type machine aided power die-sinking device |
| CN205600959U (en) * | 2016-05-13 | 2016-09-28 | 唐山贺祥机电股份有限公司 | Flexible opening system of air force high pressure model |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105818257B (en) | 2018-02-16 |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: System for opening high-pressure model with aerodynamic force Effective date of registration: 20190626 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: TANGSHAN HEXIANG INDUSTRIAL Co.,Ltd. Registration number: 2019990000623 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20200730 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: TANGSHAN HEXIANG INDUSTRIAL Co.,Ltd. Registration number: 2019990000623 |
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Address after: 063304 No.188 Yutang line, Fengnan District, Tangshan City, Hebei Province Patentee after: Tangshan Hexiang Intelligent Technology Co.,Ltd. Address before: 063000, Daling village, Xinzhuang Town, Fengnan District, Hebei, Tangshan City Patentee before: TANGSHAN HEXIANG INDUSTRIAL Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Flexible opening system of aerodynamic high pressure model Effective date of registration: 20210604 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2021980004307 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230808 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2021980004307 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Aerodynamic high-pressure model flexible opening system Granted publication date: 20180216 Pledgee: Agricultural Bank of China Tangshan Fengnan Branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2024980001116 |