CN105818257B - Air force High Pressure Model flexibility open system - Google Patents
Air force High Pressure Model flexibility open system Download PDFInfo
- Publication number
- CN105818257B CN105818257B CN201610314311.4A CN201610314311A CN105818257B CN 105818257 B CN105818257 B CN 105818257B CN 201610314311 A CN201610314311 A CN 201610314311A CN 105818257 B CN105818257 B CN 105818257B
- Authority
- CN
- China
- Prior art keywords
- gas
- band
- mounting seat
- gas band
- die sinking
- Prior art date
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- 238000009826 distribution Methods 0.000 claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000005336 cracking Methods 0.000 abstract description 5
- 239000000758 substrate Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
A kind of air force High Pressure Model flexibility open system; including multigroup opening device for being distributed in production line both sides; every group of opening device includes die opening mechanism and pneumatic mechanism respectively; it is the angle steel being oppositely arranged with mounting seat that gas is gentle with footstock, and die sinking gas band is placed between the gas band gentle band mounting seat of footstock；Two ports up and down of die sinking gas band are turned down to gas band mounting seat, are fixed by sealing clamp；The one end of gas with suction nozzle is through gas band mounting seat with being connected inside die sinking gas band；The other end of the gas with suction nozzle is connected with air distribution, and air distribution is connected with compressed air source, and air intake control valve is arranged on air distribution.This High Pressure Model flexibility open system can implementation model synchronously automatically turn on, break away from the labor intensity manually opened, it is ensured that die sinking gap uniformity is consistent, improves production efficiency and shortens blank forming cycle period, run action is steadily soft, solves the problems such as blank cracking during die sinking.
Description
Technical field
The present invention relates to the opening device of the base substrate high-pressure molding job model of sanitary ceramics medium and high-grade dishware product, specifically
It is a kind of system that the flexible unlatching of High Pressure Model is carried out using air force that ground, which is said,.
Background technology
In recent years, the production of domestic and international sanitary ceramics enterprise washbasin class product, imitated to improve the quality of base substrate and production
Rate, just progressively updated using high-pressure forming machine.
In base substrate high-pressure molding production process, need per sleeve forming mould will first be departed from the end of shaping（It is general every
Platform unit is formed by the arrangement of 6-10 molds）, and will be disengaged from gap uniformity is maintained at certain limit（Typically require 40-50mm
Left and right）, to meet the technological requirements such as follow-up predrying and base substrate off-type.This opens operation and used and manually makees at present
Industry, because factor, the initially-separates such as model weight is big, the initial adhesion between model and matched moulds alignment pin frictional force arduously consume
When and speed it is unstable, the defects of easily causing blank cracking.In addition, the transversely arranged principle of forming machine model also must be opened first
The set of model of outermost one is opened, is then inwardly opened one by one successively again, causes model to depart from the bad control of gap size and is not easy to ensure.
The content of the invention
The present invention be directed to technological deficiency existing for prior art, there is provided a kind of soft using air force progress High Pressure Model
Property the system opened, the disadvantage such as blank cracking when the system can effectively solve labor intensity of operating staff height, low production efficiency, mold
End.
The technical solution adopted by the present invention is：A kind of air force High Pressure Model flexibility open system, including multigroup distribution
Opening device in production line both sides, every group of opening device include die opening mechanism and pneumatic mechanism respectively,
Described die opening mechanism includes die sinking gas band, gas band footstock, gas band mounting seat and sealing clamp, described gas band top
Gentle seat is the angle steel being oppositely arranged with mounting seat, and die sinking gas band is placed between the gas band gentle band mounting seat of footstock；The die sinking
Two ports up and down of gas band are turned down to outside of the gas with mounting seat along lower edges of the gas with mounting seat, and pass through sealing clamp
It is fixed；
Described pneumatic mechanism includes gas band suction nozzle, air distribution, air intake control valve and compressed air source；Described
The one end of gas with suction nozzle is through gas band mounting seat with being connected inside die sinking gas band；The other end of the gas with suction nozzle distributes with air
Pipe is connected, and air distribution is connected with compressed air source, and air intake control valve is arranged on air distribution.
Along production line direction, the both sides of forming machine model are respectively arranged with multigroup corresponding opening device, air distribution
Along production line directional spreding in the top of forming machine model, and connected respectively with the gas band suction nozzle in every group of opening device.
Die sinking gas band is made using high pressure nylon fire-fighting water bag, and the die sinking gas band is and the gentle band top of gas band mounting seat
The strip banding airbag that seat side structure matches.
Gas in every group of opening device with footstock it is gentle with mounting seat to installed in two adjacent sleeve forming machine models
Side, and it is provided with safety clearance between the gas band gentle band mounting seat of footstock.
The both sides of each forming machine model are separately installed with one group of die-sinking device, and two groups of die-sinking devices are synchronized with the movement.
The gas band gentle band footstock of mounting seat is L-shaped structure, and its two sides is correspondingly arranged, and its two other side leads to respectively
Connector is crossed to be fixedly connected with two adjacent forming machine model sides；Die sinking gas band is placed in the gas band gentle band footstock pair of mounting seat
Between the two sides that should be set.
This High Pressure Model flexibility open system can implementation model synchronously automatically turn on, it is strong to break away from the work manually opened
Degree, it is ensured that die sinking gap uniformity is consistent, improves production efficiency and shortens blank forming cycle period, and run action is steadily soft,
Solves the problems such as blank cracking during die sinking.
Brief description of the drawings
Fig. 1 is the single mode die-sinking device structural representation of the present invention.
Fig. 2 is gas band inflated condition structural representation.
Fig. 3 is gas band exhaust condition structural representation.
Fig. 4 is one group of die-sinking device schematic view of the mounting position.
Fig. 5 is die-sinking device distribution schematic diagram.
Fig. 6 is the use state diagram of present invention when model is not opened.
Fig. 7 is the use state diagram of present invention when model is opened.
In figure：Gas band footstock 1, die sinking gas band 2, sealing clamp 3, gas bring air nozzle 4, gas band mounting seat 5, forming machine model into
6, air distribution 7, air inlet control 8.
Embodiment
The present invention will be further described with reference to the accompanying drawings and examples.
Referring to accompanying drawing 1-7, this air force High Pressure Model flexibility open system disclosed in this invention, including multicomponent
For cloth in the opening device of production line both sides, every group of opening device include die opening mechanism and pneumatic mechanism, every group of opening device respectively
In gas with footstock it is gentle with mounting seat to installed in the side of two adjacent sleeve forming machine models, and the gas band gentle band of footstock
Safety clearance is provided between mounting seat, the safety clearance is it is ensured that will not destroy die sinking gas band during forming machine model combination.Often
The both sides of individual forming machine model are separately installed with one group of die-sinking device, and two groups of die-sinking devices are synchronized with the movement.
Die opening mechanism includes die sinking gas band, gas band footstock, gas band mounting seat and sealing clamp, and described gas band footstock is gentle
It is the angle steel being oppositely arranged with mounting seat, die sinking gas band is placed between the gas band gentle band mounting seat of footstock；The die sinking gas band
Upper and lower two ports turn down the upper and lower ends for outside of the gas with mounting seat, that is, molding gas band along lower edges of the gas with mounting seat
Respectively around lower edges of the gas with mounting seat to opposite side inflection of the gas with mounting seat, then by sealing clamp by gas band
Both ends are fixed, it is preferable that are installed sealing gasket additional on sealing clamp medial surface, prevented compressed air from revealing.Gas band is installed
The gentle band footstock of seat is L-shaped structure, and its two sides is correspondingly arranged, its two other side respectively by connector with it is adjacent
Two forming machine model sides are fixedly connected；Die sinking gas band be placed in gas with the gentle two sides being correspondingly arranged with footstock of mounting seat it
Between.It is connected respectively by connectors such as bolts between the gentle band footstock of gas band fixed seat and forming machine model.
Pneumatic mechanism includes gas band suction nozzle, air distribution, air intake control valve and compressed air source；Described gas is brought into
One end of valve is through gas band mounting seat with being connected inside die sinking gas band；The other end of the gas with suction nozzle connects with air distribution
Logical, air distribution is connected with compressed air source, and air intake control valve is arranged on air distribution.Air intake control valve is used for controlling
Compressed air be passed through and model open after the completion of air discharge.Gas is arranged on the top of gas band, gas band air inlet with suction nozzle
Mouth is injected in die sinking gas band through side wall of the gas with mounting seat, preferably, is brought into gas band suction nozzle and die sinking gas
Install sealing ring etc. between gas port additional.
Along production line direction, the both sides of forming machine model are respectively arranged with multigroup corresponding opening device, air distribution
Along production line directional spreding in the top of forming machine model, and connected respectively with the gas band suction nozzle in every group of opening device.It is empty
Qi leel pipe arrangement uses soft nylon tube, can change its distribution form as needed.
Die sinking gas band is made using high pressure nylon fire-fighting water bag, and the die sinking gas band is and the gentle band top of gas band mounting seat
The strip banding airbag that seat side structure matches.
Base substrate during in order to effectively solve the height of labor intensity of operating staff present in prior art, low production efficiency, die sinking
Problems of crack, the present invention provide a kind of aerodynamic High Pressure Model flexibility opening device, using compressed air as power source, filled
There is the characteristics of compressibility point using air, air carrier is used as using high pressure fire fighting water band, model unlatching initial thrust is big,
Model running is steadily soft in opening process, each set of model open gap uniformity, thoroughly breaks away from artificial unlatching labor intensity.
Apparatus of the present invention support the use through excessive table top dishware high-pressure forming machine, efficiently solve above mentioned problem.
The course of work and principle of the present invention：After the completion of the preamble action that forming machine model is opened, air intake control valve is opened,
Compressed air enters into and through nylon air distribution and is fed in every group of die sinking gas band, and die sinking gas band is initially flat form
When, it is maximum with relative contact product of the gas with footstock and thrust（Known theory：Thrust is multiplied by always equal to compressive load per unit area
Area）, as the gap opened between forming machine model gradually increases, die sinking gas band gradually becomes with contact area of the gas with footstock
Small, model is opened thrust and also decreased, and stops opening when opening resistance balance with forming machine model, it is not necessary to carries out again artificial
Control and intervention.Distributed by the synchronization of nylon air distribution, realize all forming machine mold sync unlatchings and amplitude
It is identical.Because air has the characteristic of compressibility, therefore opening and closing movement is soft, it is entirely avoided base substrate is made in opening process
Into cracking damage.
Claims (3)
1. a kind of air force High Pressure Model flexibility open system, including multigroup opening device for being distributed in production line both sides, often
Group opening device includes die opening mechanism and pneumatic mechanism respectively, it is characterised in that：
Described die opening mechanism includes die sinking gas band, gas band footstock, gas band mounting seat and sealing clamp, described gas band footstock and
Gas is the angle steel being oppositely arranged with mounting seat, and die sinking gas band is placed between the gas band gentle band mounting seat of footstock；The die sinking gas band
Two ports up and down turned down along lower edges of the gas with mounting seat to outside of the gas with mounting seat, and by sealing clamp by gas
The both ends of band are fixed；
The die sinking gas band is made using high pressure nylon fire-fighting water bag, and the die sinking gas band is and the gentle band top of gas band mounting seat
The strip banding airbag that seat side structure matches；
Described pneumatic mechanism includes gas band suction nozzle, air distribution, air intake control valve and compressed air source；Described gas band
One end of suction nozzle is through gas band mounting seat with being connected inside die sinking gas band；The other end of the gas with suction nozzle connects with air distribution
Logical, air distribution is connected with compressed air source, and air intake control valve is arranged on air distribution；Air intake control valve is used for controlling
Compressed air be passed through and model open after the completion of air discharge；Gas is arranged on the top of gas band, gas band air inlet with suction nozzle
Mouth is injected in die sinking gas band through side wall of the gas with mounting seat；
Gas in every group of opening device with footstock it is gentle with mounting seat to installed in the side of two adjacent sleeve forming machine models,
And safety clearance is provided between the gas band gentle band mounting seat of footstock,
Sealing ring is installed additional between gas band suction nozzle and die sinking gas inlet；
The both sides of each forming machine model are separately installed with one group of die-sinking device, and two groups of die-sinking devices are synchronized with the movement.
2. air force High Pressure Model flexibility open system according to claim 1, it is characterised in that along production line side
To the both sides of forming machine model are respectively arranged with multigroup corresponding opening device, and air distribution exists along production line directional spreding
The top of forming machine model, and connected respectively with the gas band suction nozzle in every group of opening device.
3. air force High Pressure Model flexibility open system according to claim 1, it is characterised in that described gas band peace
Fill the gentle band footstock of seat be L-shaped structure, its two sides is correspondingly arranged, its two other side respectively by connector with it is adjacent
Two forming machine model sides be fixedly connected；Die sinking gas band is placed in gas with the gentle two sides being correspondingly arranged with footstock of mounting seat
Between.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610314311.4A CN105818257B (en) | 2016-05-13 | 2016-05-13 | Air force High Pressure Model flexibility open system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610314311.4A CN105818257B (en) | 2016-05-13 | 2016-05-13 | Air force High Pressure Model flexibility open system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105818257A CN105818257A (en) | 2016-08-03 |
| CN105818257B true CN105818257B (en) | 2018-02-16 |
Family
ID=56529345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610314311.4A Active CN105818257B (en) | 2016-05-13 | 2016-05-13 | Air force High Pressure Model flexibility open system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105818257B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2705596B1 (en) * | 1993-05-24 | 1995-07-13 | Impac Technologies | Method of injection molding of slips and device for its implementation. |
| CN200984780Y (en) * | 2006-11-21 | 2007-12-05 | 郭俊平 | Pressure slip casting and pressure demoulding ceramic blank forming device |
| CN101844368B (en) * | 2010-06-01 | 2011-12-07 | 唐山惠达陶瓷(集团)股份有限公司 | Forming machine of standing toilet pan |
| CN103507153B (en) * | 2013-10-23 | 2016-09-28 | 刘发清 | Gypsum block unresisted-jacking and forming machine |
| CN204149313U (en) * | 2014-10-29 | 2015-02-11 | 唐山贺祥机电股份有限公司 | High-voltage board Pengcheng type machine aided power die-sinking device |
| CN205600959U (en) * | 2016-05-13 | 2016-09-28 | 唐山贺祥机电股份有限公司 | Flexible opening system of air force high pressure model |
-
2016
- 2016-05-13 CN CN201610314311.4A patent/CN105818257B/en active Active
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| Publication number | Publication date |
|---|---|
| CN105818257A (en) | 2016-08-03 |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: System for opening high-pressure model with aerodynamic force Effective date of registration: 20190626 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: TANGSHAN HEXIANG INDUSTRIAL Co.,Ltd. Registration number: 2019990000623 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20200730 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: TANGSHAN HEXIANG INDUSTRIAL Co.,Ltd. Registration number: 2019990000623 |
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| CP03 | Change of name, title or address |
Address after: 063304 No.188 Yutang line, Fengnan District, Tangshan City, Hebei Province Patentee after: Tangshan Hexiang Intelligent Technology Co.,Ltd. Address before: 063000, Daling village, Xinzhuang Town, Fengnan District, Hebei, Tangshan City Patentee before: TANGSHAN HEXIANG INDUSTRIAL Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Flexible opening system of aerodynamic high pressure model Effective date of registration: 20210604 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2021980004307 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230808 Granted publication date: 20180216 Pledgee: Bank of Cangzhou Limited by Share Ltd. Fengnan branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2021980004307 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Aerodynamic high-pressure model flexible opening system Granted publication date: 20180216 Pledgee: Agricultural Bank of China Tangshan Fengnan Branch Pledgor: Tangshan Hexiang Intelligent Technology Co.,Ltd. Registration number: Y2024980001116 |