CN105818254B - It is a kind of to repair domestic porcelain base substrate opening's edge and the equipment of foot - Google Patents
It is a kind of to repair domestic porcelain base substrate opening's edge and the equipment of foot Download PDFInfo
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- CN105818254B CN105818254B CN201510006891.6A CN201510006891A CN105818254B CN 105818254 B CN105818254 B CN 105818254B CN 201510006891 A CN201510006891 A CN 201510006891A CN 105818254 B CN105818254 B CN 105818254B
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- base substrate
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- mellow
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Abstract
Domestic porcelain base substrate opening's edge and the equipment of foot are repaired the invention discloses a kind of.It includes：One base substrate input unit, which is provided with gear base detent mechanism；One corner overlap removal device, the corner overlap of base substrate opening's edge to be removed；One opening's edge repairs mellow and full device, to repair, the opening's edge of mellow and full base substrate；One foot repairs mellow and full device, to repair, the foot of mellow and full base substrate；With at least one base substrate transfer device, to transfer base substrate to each device.The present invention can realize full-automatic finishing domestic porcelain base substrate opening's edge and foot, it is particularly suitable for the domestic porcelain disk base production of the common relatively regular shape such as circle, ellipse, round rectangle, reduce the breakage rate and production cost of product, improve production efficiency, the growth requirement in market is met, has complied with the development of market economy.
Description
Technical field
Domestic porcelain base substrate opening's edge and the equipment of foot are repaired the present invention relates to a kind of, it is especially useful in circular, ellipse, circle
The finishing at the disk base edge and foot of the domestic porcelain of the common relatively regular shape such as angular moment shape and mellow and full.
Background technology
As depicted in figs. 1 and 2, the domestic porcelain base substrate obtained by conventional roll moulding process or isostatic pressing process
1, its opening's edge 11 can produce unnecessary corner overlap 12 after the shaping of its base substrate 1, therefore follow-up base substrate is repaired mellow and full process and needed
Those corners overlaps are removed, and rounder and more smooth beauty is allowed to come the opening's edge 11 and foot 13 of mellow and full base substrate with water.Existing base
Body, which repairs mellow and full process one kind, to be carried out by hand using pure, but less efficient, and quality is also not sufficiently stable；Another kind is to use
Automatic dressing equipment, but current automatic dressing equipment is only limited applied to circular base substrate, it is compatible low.
The content of the invention
Domestic porcelain base substrate opening's edge and the equipment of foot are repaired it is an object of the invention to provide a kind of, to solve existing skill
The shortcoming of art.
To reach above-mentioned purpose, the present invention adopts the following technical scheme that：
A kind of equipment of finishing domestic porcelain base substrate opening's edge and foot, including：One base substrate input unit, which is provided with gear base
Detent mechanism；One corner overlap removal device, the corner overlap of base substrate opening's edge to be removed；One opening's edge repairs mellow and full device,
To repair, the opening's edge of mellow and full base substrate；One foot repairs mellow and full device, to repair, the foot of mellow and full base substrate；With it is at least one
Base substrate transfer device, to transfer base substrate to each device.
Preferably, the base substrate input unit is by the first belt conveyor, the second belt conveyor and gear base detent mechanism group
Into second belt conveyor, which continues, is arranged on the output terminal of the first belt conveyor, and the gear base detent mechanism is arranged on second
The output terminal of belt conveyor.
Preferably, the corner overlap removal device includes：One vacuum tray, drives level of movement by a rotating mechanism and turns
It is dynamic；With a rubber roller, the corresponding vacuum tray is set, and is moved up and down by elevating mechanism driving.
Include preferably, the opening's edge repairs mellow and full device：One gear base detent mechanism, the corresponding corner overlap remove
The outlet of device is set；One repaired biscuit turntable, the corresponding gear base detent mechanism are set, its first-class angle is disposed with six can rotation
Pallet, and be equipped with four stations in its side along its rotation direction；One scan positioning component, is arranged on the first of repaired biscuit turntable
On a station, the Scan orientation component is by driving and reversing mechanism, the scan shaft on driving and reversing mechanism and in scan shaft
Displacement sensor composition；One opening's edge finishing module, is arranged on second station of repaired biscuit turntable, the opening's edge finishing module
It is made of driving and reversing mechanism and the abrasive belt wheel on driving and reversing mechanism；The one mellow and full component of longitudinal opening's edge, is arranged on repaired biscuit turntable
On 3rd station, the longitudinal direction mellow and full component of opening's edge is by driving and reversing mechanism and on driving and reversing mechanism and can longitudinally rotate vertical
Formed to sponge roller；With a lateral port along mellow and full component, it is arranged on the 4th station of repaired biscuit turntable, the lateral port edge
Mellow and full component by driving and reversing mechanism and on driving and reversing mechanism and can the horizontal sponge roller of lateral rotation form.Further, institute
The direction of rotation for stating pallet is opposite with the direction of rotation of repaired biscuit turntable.
Include preferably, the foot repairs mellow and full device：One vacuum tray, drives level of movement by a rotating mechanism and turns
It is dynamic；With a foot sponge roller, to repair, the foot of mellow and full base substrate.
Further, present invention additionally comprises one to put base turntable, and the base turntable of putting is stacked equipped with least two for green body layer
The pallet put.
Further, the base substrate transfer device is Acetabula device or robot device.
The present invention can realize full-automatic finishing domestic porcelain base substrate opening's edge and foot, especially fit by using said structure
Domestic porcelain disk base for the common relatively regular shape such as circle, ellipse, round rectangle produces, and reduces the breakage rate of product
And production cost, production efficiency is improved, meets the growth requirement in market, has complied with the development of market economy.
Brief description of the drawings
Fig. 1 is the structure diagram of existing forming disk base.
Fig. 2 is the A portions enlarged drawing of Fig. 1.
Fig. 3 is the structure diagram of the present invention.
Fig. 4 is base substrate input unit course of work schematic diagram of the present invention.
Fig. 5 is corner overlap removal device course of work schematic diagram of the present invention.
Fig. 6 is that opening's edge of the present invention repairs mellow and full device course of work schematic diagram one.
Fig. 7 is that opening's edge of the present invention repairs mellow and full device course of work schematic diagram two.
Fig. 8 is that opening's edge of the present invention repairs mellow and full device course of work schematic diagram three.
Fig. 9 is that foot of the present invention repairs mellow and full device course of work schematic diagram.
Figure 10 is of the present invention to put base turntable course of work schematic diagram.
In figure：
1-base substrate；11-opening's edge；12-corner overlap；13-foot；2-base substrate input unit；21-the first conveying skin
Band；22-the second belt conveyor；3-corner overlap removal device；The vacuum tray of 31-corner overlap removal device；32-rubber
Glue laminated roller；4-opening's edge repairs mellow and full device；41-repaired biscuit turntable；The pallet of 411-repaired biscuit turntable；42-Scan orientation component；
421-scan shaft；422-displacement sensor；43-opening's edge finishing module；431-abrasive belt wheel；Mellow and full group of the opening's edge in 44-longitudinal direction
Part；441-longitudinal direction sponge roller composition；45-lateral port is along mellow and full component；451-transverse direction sponge roller；5-foot finishing circle
Moisten device；51-foot repairs the vacuum tray of mellow and full device；52-foot sponge roller；6-put base turntable；61-put base turn
The pallet of platform；7-gear base detent mechanism；8-driving and reversing mechanism.
The present invention is described in further detail in conjunction with drawings and examples.
Embodiment
As shown in Fig. 2 to Figure 10, the equipment of a kind of finishing domestic porcelain base substrate opening's edge of the present invention and foot, mainly
Mellow and full device 4 is repaired by base substrate input unit 2, corner overlap removal device 3, opening's edge, foot repairs mellow and full device 5, puts base turn
Platform 6 and at least one base substrate transfer device composition.
The base substrate input unit 2 is mainly by 7 groups of first conveyer belt 21, the second conveyer belt 22 and gear base detent mechanism
Into.First conveyer belt 21 is docked with the delivery outlet of blank forming production line.Second conveyer belt 22, which continues, is arranged on the first conveying skin
With 21 output terminal.Gear base detent mechanism 7 is arranged on the output terminal of the second belt conveyor 22.
The corner overlap removal device 3 is made of vacuum tray 31 and rubber roller 32.Vacuum tray 31 corresponds to the
The output terminal of two belt conveyors 22 is set, and drives work to horizontally rotate by a rotating mechanism.Rubber roller 32 corresponds to vacuum support
Disk 31 is set, and is moved up and down by an elevating mechanism driving.
The opening's edge is repaired mellow and full device 4 and is mainly swept by a gear base repaired biscuit turntable 41, one of detent mechanism 7, one
The longitudinal mellow and full component 44 of opening's edge of the opening's edge finishing module 43, one of positioning component 42, one and a lateral port are retouched along mellow and full component
45 compositions.Keep off the outlet setting that base detent mechanism 7 corresponds to corner overlap removal device 3.Repaired biscuit turntable 41 corresponds to gear base localization machine
Structure 7 is set, its first-class angle be disposed with six can rotation pallet 411；Repaired biscuit state is equipped with along its rotation direction in its side
Four stations.Scan orientation component 42 is arranged on first station of repaired biscuit turntable, by driving and reversing mechanism 8, installed in advance and retreat machine
Scan shaft 421 on structure and the displacement sensor composition in scan shaft 422.Opening's edge finishing module 43 is arranged on repaired biscuit and turns
On second station of platform, the abrasive belt wheel 431 by driving and reversing mechanism 8 and on driving and reversing mechanism forms.Longitudinal mellow and full group of opening's edge
Part 44 is arranged on the 3rd station of repaired biscuit turntable, by driving and reversing mechanism 8 and on driving and reversing mechanism and can be longitudinally rotated
Longitudinal sponge roller 441 forms.Lateral port is arranged on the 4th station of repaired biscuit turntable along mellow and full component 45, by driving and reversing mechanism
8 and on driving and reversing mechanism and can the horizontal sponge roller 451 of lateral rotation form.
The foot is repaired mellow and full device 5 and is made of vacuum tray 51 and foot sponge roller 52.Vacuum tray 51 is right
The outlet that opening's edge repairs mellow and full device is answered to set and drive work to horizontally rotate by a rotating mechanism.Foot sponge roller 52 corresponds to
Vacuum tray is set.
The base turntable 6 of putting corresponds to the outlet setting that foot repairs mellow and full device 5, its first-class angle arranges four confessions
Green body layer stacks the pallet 61 put.
The base substrate transfer device generally uses Acetabula device or robot device, or combinations thereof.It is moreover, best
It is to set one respectively between each device of this equipment.
The course of work of the present invention is as follows：
As shown in figure 4, transported from the base substrate (disk base) that blank forming production line comes out through first conveyer belt and the second conveyer belt
The end of the second conveyer belt is reached after defeated, and is positioned as the angle of setting by gear base detent mechanism, in order to base substrate transfer device
It is moved to corner overlap removal device.
As shown in figure 5, the base substrate on the second conveyer belt is moved to corner overlap removal device by base substrate transfer device
Vacuum tray on.Vacuum tray fixes base substrate with vacuum mode and makees spinning motion, meanwhile, rubber roller presses to base substrate mouth
Edge, since the compacting edge of a knife between the corner overlap and base substrate after blank forming is very thin, the pressing action energy of rubber roller
Corner overlap is destroyed easily and does not damage base substrate body.By being pressed under the spinning motion compound rubber pressure roller of vacuum tray
Make, i.e., remove all corner overlaps in base substrate opening's edge.
As shown in Figure 6 to 8, after the base substrate on the overlap removal device of corner completes corner overlap removing step, pass through
Base substrate is moved the angle for being positioned as setting on the gear base detent mechanism of the mellow and full device of opening's edge finishing by base substrate transfer device.
Then base substrate is moved by base substrate transfer device again on a pallet on repaired biscuit turntable.The revolution 60 counterclockwise of repaired biscuit turntable
Degree makes base substrate enter the first station, and pallet drives base substrate rotation and base substrate opening's edge is contacted with scan shaft and force scan shaft at this time
Swing and form certain angle with displacement sensor, the signal of this scanning process is sent to the wheel in PLC as base substrate opening's edge
Wide data, to instruct the driving and reversing mechanism of the second-the four station to act.After scanning process contact, repaired biscuit turntable continues revolution 60
Degree makes base substrate enter second station, pallet rotation clockwise at this time, and mouth of the abrasive belt wheel under the driving of driving and reversing mechanism with base substrate
Along the CONTACT WITH FRICTION that rotates, so as to complete the finishing to base substrate opening's edge.After completing opening's edge finishing process, repaired biscuit turntable continues public
Turning 60 degree makes base substrate enter 3rd station, pallet rotation equally clockwise at this time, and the longitudinal sponge roller to get wet is in advance and retreat machine
Rotate CONTACT WITH FRICTION under the driving of structure with the opening's edge of base substrate, so as to complete mellow and full to the longitudinal direction of base substrate opening's edge.Complete opening's edge
After the mellow and full process in longitudinal direction, repaired biscuit turntable, which continues 60 degree of revolution, makes base substrate enter the 4th station, pallet rotation equally clockwise at this time,
The CONTACT WITH FRICTION and the horizontal sponge roller to get wet rotates under the driving of driving and reversing mechanism with base substrate opening's edge, so as to complete to base
The transverse direction of body opening's edge is mellow and full.For completion opening's edge laterally after mellow and full process, it is that base substrate reaches outlet that repaired biscuit turntable, which continues the gambling of revolution 60, by
Base substrate is transplanted on foot and repairs mellow and full device by base substrate transfer device.
As shown in figure 9, the base substrate for having completed the mellow and full process of opening's edge finishing is shifted into the vacuum that foot repairs mellow and full device
On pallet, vacuum tray fixes base substrate with vacuum mode and makees spinning motion, while the foot sponge roller to get wet and base substrate bottom
Foot is in contact and realizes the finishing of foot and mellow and full by rotational action.
As shown in Figure 10, foot has been completed and repairs the base substrate of mellow and full process to be transplanted on by base substrate transfer device and put base turntable
On pallet, and placed with overlapped way, in order to which workers carry is fired to kiln.
Claims (7)
1. a kind of repair domestic porcelain base substrate opening's edge and the equipment of foot, it is characterised in that including：
One base substrate input unit, which is provided with gear base detent mechanism；
One corner overlap removal device, the corner overlap of base substrate opening's edge to be removed；
One opening's edge repairs mellow and full device, to repair, the opening's edge of mellow and full base substrate；
One foot repairs mellow and full device, to repair, the foot of mellow and full base substrate；With
At least one base substrate transfer device, to transfer base substrate to each device；
The opening's edge, which repairs mellow and full device, to be included：
One gear base detent mechanism, the outlet of the corresponding corner overlap removal device are set；
One repaired biscuit turntable, the corresponding gear base detent mechanism are set, its first-class angle be disposed with six can rotation pallet, and edge
Its rotation direction is equipped with four stations in its side；
One scan positioning component, is arranged on first station of repaired biscuit turntable, and the Scan orientation component is by driving and reversing mechanism, peace
Scan shaft on driving and reversing mechanism and the displacement sensor composition in scan shaft；
One opening's edge finishing module, is arranged on second station of repaired biscuit turntable, the opening's edge finishing module by driving and reversing mechanism and
Abrasive belt wheel composition on driving and reversing mechanism；
One longitudinal mellow and full component of opening's edge, is arranged on the 3rd station of repaired biscuit turntable, the longitudinal direction mellow and full component of opening's edge by into
Move back mechanism and on driving and reversing mechanism and can longitudinally rotate longitudinal sponge roller composition；With
One lateral port is arranged on the 4th station of repaired biscuit turntable along mellow and full component, the lateral port along mellow and full component by into
Move back mechanism and on driving and reversing mechanism and can lateral rotation horizontal sponge roller composition.
2. the equipment of a kind of finishing domestic porcelain base substrate opening's edge according to claim 1 and foot, it is characterised in that described
Base substrate input unit is made of the first belt conveyor, the second belt conveyor and gear base detent mechanism, and second belt conveyor connects
The continuous output terminal for being arranged on the first belt conveyor, the gear base detent mechanism are arranged on the output terminal of the second belt conveyor.
3. the equipment of a kind of finishing domestic porcelain base substrate opening's edge according to claim 1 and foot, it is characterised in that described
Corner overlap removal device includes：
One vacuum tray, is horizontally rotated by rotating mechanism driving work；With
One rubber roller, the corresponding vacuum tray are set, and are moved up and down by elevating mechanism driving.
4. the equipment of a kind of finishing domestic porcelain base substrate opening's edge according to claim 1 and foot, it is characterised in that described
The direction of rotation of pallet is opposite with the direction of rotation of repaired biscuit turntable.
5. the equipment of a kind of finishing domestic porcelain base substrate opening's edge according to claim 1 and foot, it is characterised in that described
Foot, which repairs mellow and full device, to be included：
One vacuum tray, is horizontally rotated by rotating mechanism driving work；With
One foot sponge roller, to repair, the foot of mellow and full base substrate.
6. the equipment of a kind of finishing domestic porcelain base substrate opening's edge according to claim 1 and foot, it is characterised in that also wrap
Include one and put base turntable, the base turntable of putting stacks the pallet put equipped with least two for green body layer.
7. the equipment of a kind of finishing domestic porcelain base substrate opening's edge according to claim 1 and foot, it is characterised in that described
Base substrate transfer device is Acetabula device or robot device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510006891.6A CN105818254B (en) | 2015-01-05 | 2015-01-05 | It is a kind of to repair domestic porcelain base substrate opening's edge and the equipment of foot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510006891.6A CN105818254B (en) | 2015-01-05 | 2015-01-05 | It is a kind of to repair domestic porcelain base substrate opening's edge and the equipment of foot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105818254A CN105818254A (en) | 2016-08-03 |
| CN105818254B true CN105818254B (en) | 2018-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510006891.6A Active CN105818254B (en) | 2015-01-05 | 2015-01-05 | It is a kind of to repair domestic porcelain base substrate opening's edge and the equipment of foot |
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| CN (1) | CN105818254B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114683374B (en) * | 2022-04-19 | 2024-03-26 | 德化县如瓷生活文化有限公司 | Integrated preparation process of round foot green cup |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202462588U (en) * | 2012-01-18 | 2012-10-03 | 曲国华 | Environment-friendly energy-saving automatic fettling machine |
| CN203343848U (en) * | 2013-05-13 | 2013-12-18 | 醴陵市双龙自动化设备制造有限公司 | Automatic green body finishing and water washing machine |
| CN103465360A (en) * | 2013-07-29 | 2013-12-25 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic automatic base trimming system |
| CN203876024U (en) * | 2014-03-24 | 2014-10-15 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic green body fettling device |
| CN204019306U (en) * | 2014-05-06 | 2014-12-17 | 湖南双龙智创自动化设备有限公司 | Dish class automatic precision base wash water machine |
| CN204525729U (en) * | 2015-01-05 | 2015-08-05 | 广东科达洁能股份有限公司 | A kind of equipment repairing domestic porcelain base substrate opening's edge and foot |
-
2015
- 2015-01-05 CN CN201510006891.6A patent/CN105818254B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202462588U (en) * | 2012-01-18 | 2012-10-03 | 曲国华 | Environment-friendly energy-saving automatic fettling machine |
| CN203343848U (en) * | 2013-05-13 | 2013-12-18 | 醴陵市双龙自动化设备制造有限公司 | Automatic green body finishing and water washing machine |
| CN103465360A (en) * | 2013-07-29 | 2013-12-25 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramic automatic base trimming system |
| CN203876024U (en) * | 2014-03-24 | 2014-10-15 | 广西北流市智宇陶瓷自动化设备有限公司 | Automatic green body fettling device |
| CN204019306U (en) * | 2014-05-06 | 2014-12-17 | 湖南双龙智创自动化设备有限公司 | Dish class automatic precision base wash water machine |
| CN204525729U (en) * | 2015-01-05 | 2015-08-05 | 广东科达洁能股份有限公司 | A kind of equipment repairing domestic porcelain base substrate opening's edge and foot |
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| Publication number | Publication date |
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| CN105818254A (en) | 2016-08-03 |
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