CN105817852A - Lamp panel assembly device for LED lamp band - Google Patents
Lamp panel assembly device for LED lamp band Download PDFInfo
- Publication number
- CN105817852A CN105817852A CN201610021257.4A CN201610021257A CN105817852A CN 105817852 A CN105817852 A CN 105817852A CN 201610021257 A CN201610021257 A CN 201610021257A CN 105817852 A CN105817852 A CN 105817852A
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- face
- lamp plate
- pusher
- light bar
- longitudinal
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- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000011900 installation process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a lamp panel assembly device for an LED lamp band. The lamp panel assembly device is used for inserting a lamp panel with lenses into the lamp band and comprises a conveyor belt installed on a rack, a lamp panel clamping and conveying device and a lamp panel end face pushing device. An assembly supporting table is arranged at one end of the rack. A lamp panel output conveyor belt, a longitudinal pushing device and an end face pushing device which are perpendicular to the conveying direction of the conveyor belt are installed on the assembly supporting table. Traditional manual operation is replaced, the production efficiency is greatly improved, the labor cost is reduced, and meanwhile the assembly quality and product overall quality are improved.
Description
Technical field
The present invention relates to the production apparatus field of LED, particularly to the production equipment of LED lamp panel.
Background technology
During existing LED produces, as it is shown in figure 9, lamp plate 1 is installed in light bar 3, on the mounting groove on lamp plate 1 surface, lens 2 are installed, its installation process is: first spreading glue on lamp plate 1, is installed in mounting groove by lens 2 again, is finally inserted in light bar 3 by lamp plate 1 after gluing.In existing LED production process, lamp plate 1 is inserted in light bar 3 as hand-manipulated, and its shortcoming existed is obvious: owing to lamp plate 1 is longer, insert in light bar 3, stuck phenomenon when easily there is deviation, needs the most constantly to adjust, and its installation rate is slow, labor intensity is big, production cost is high.
Summary of the invention
The applicant, for the disadvantages mentioned above of prior art, studies and designs, it is provided that the lamp panel assembly apparatus of a kind of LED, and it substitutes manual work, substantially increases production efficiency, reduces production cost, improves product quality.
In order to solve the problems referred to above, the present invention uses following scheme:
A kind of lamp panel assembly apparatus of LED, for lensed for installation lamp plate is inserted in light bar, this assembling device includes conveyer belt, lamp plate clamping conveyer device and the lamp plate end face pushing means being installed in frame, the one end being positioned at frame is provided with assembling support platform, and assembling supports and is provided with the light bar output conveyer belt vertical with the conveying direction of described conveyer belt, longitudinal pusher and end face pusher on platform；
Described lamp plate clamps active turning wheel and the driven turning wheel that conveyer device includes being respectively arranged in conveyer belt both sides, and actively turning wheel is driven by lamp plate conveying motor；
Described lamp plate end face pushing means includes rotating the power transmission shaft being installed on bearing, and one end of power transmission shaft is provided with pusher head, and its other end is connected with pushing cylinder by slide block, and the end of pusher head can be inserted in the end recesses of lamp plate；
Described longitudinal pusher includes longitudinally pushing cylinder, the longitudinal direction being installed on the piston rod end longitudinally pushing cylinder pushes head, it is installed on longitudinally to push the propelling movement roller of cephalic par and be installed on longitudinal end face pushing rostral face and turns to propelling movement structure, described end face turns to propelling movement structure to include longitudinal rail, longitudinally-moving is installed on propelled longitudinally piece on described longitudinal rail, the end of propelled longitudinally piece is provided with propelled longitudinally wheel, described propelled longitudinally piece of side is extended with blend stop, longitudinally push the side of head with the divider staggered with described blend stop, longitudinal buffer spring is installed between described blend stop and divider；
Described end face pusher includes that end face pushes cylinder, the end face propelling movement head being installed on the piston rod end of end face propelling movement cylinder and is installed on the end face promotion wheel of end face propelling movement cephalic par, and end face promotion is taken turns and the end face Structure deformation of lamp plate.
Further improvement as technique scheme:
Described assembling supports the longitudinal register guide pillar being provided with on platform between longitudinal pusher and end face pusher and is positioned at the located lateral guide pillar of the light bar output horizontal side of conveyer belt, when longitudinal pusher promotes light bar, light bar turns to export on light bar output conveyer belt around located lateral guide pillar.
Described end face promotes the side face of wheel with spaced arc convex.
Described drive axis is installed in the waist type installing hole of bearing, described waist type installing hole is provided with resilient support torr, described resilient support torr includes support spring and is installed on the tray of support spring upper end, and the upper surface of tray is with the arc support face contacted with power transmission shaft.
Described assembling supports and is provided with arc ball band on platform, and under the promotion of longitudinal pusher, light bar rotates around located lateral guide pillar and along arc ball band.
The method have technical effect that:
The present invention substitutes traditional manual operations, is not only greatly improved production efficiency, reduces cost of labor, also improves assembling quality simultaneously, improves product total quality.
Accompanying drawing explanation
Fig. 1 is the three-dimensional structure diagram of the present invention.
Fig. 2 is another three-dimensional structure diagram of the present invention.
Fig. 3 is the structure chart of lamp plate clamping conveyer device in the present invention.
Fig. 4 is the structure chart that in the present invention, light bar is placed on assembling support platform.
Fig. 5 is the other direction view of Fig. 4.
Fig. 6 is the three-dimensional structure diagram of longitudinal pusher in the present invention.
Fig. 7 is the three-dimensional structure diagram of lamp plate end face pushing means in the present invention.
Fig. 8 is the three-dimensional structure diagram of Elastic supporting bracket of the present invention.
Fig. 9 is the installation three-dimensional structure diagram of lamp plate and light bar.
Figure 10 is the rotational conveyance schematic diagram of lamp plate in the present invention.
In figure: 1, lamp plate；100, groove；2, lens；3, light bar；4, frame；5, conveyer belt；6, assembling supports platform；7, lamp plate clamping conveyer device；71, actively turning wheel；72, driven turning wheel；73, lamp plate conveying motor；8, lamp plate end face pushing means；81, bearing；82, power transmission shaft；83, pusher head；84, slide block；85, cylinder is pushed；86, support spring；87, waist type installing hole；88, tray；881, arc support face；9, longitudinal pusher；91, cylinder is longitudinally pushed；91, cylinder is longitudinally pushed；92, head is longitudinally pushed；93, roller is pushed；94, longitudinal rail；95, propelled longitudinally piece；96, propelled longitudinally take turns；97, divider；98, blend stop；99, longitudinal buffer spring；10, end face pusher；101, end face pushes cylinder；102, end face pushes head；103, end face promotes wheel；1031, arc convex；11, light bar output conveyer belt；12, arc ball band；13, longitudinal register guide pillar；14, located lateral guide pillar.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is described further.
As shown in Figure 1 and Figure 2, the lamp panel assembly apparatus of the LED of the present embodiment, for the lamp plate 1 being provided with lens 2 is inserted in light bar 3, this assembling device includes conveyer belt 5, lamp plate clamping conveyer device 7 and the lamp plate end face pushing means 8 being installed in frame 4, the one end being positioned at frame 4 is provided with assembling support platform 6, and assembling supports and is provided with the light bar output conveyer belt 11 vertical with the conveying direction of conveyer belt 5, longitudinal pusher 9 and end face pusher 10 on platform 6.
As it is shown on figure 3, lamp plate clamping conveyer device 7 includes active turning wheel 71 and the driven turning wheel 72 being respectively arranged in conveyer belt 5 both sides, actively turning wheel 71 is driven by lamp plate conveying motor 73；Lamp plate conveying motor 73 drives actively turning wheel 71 to rotate, and actively turning wheel 71 holds lamp plate 1 with driven turning wheel 72 and is fed forward, and is inserted in light bar 3 by lamp plate 1.
As shown in Figure 7, lamp plate end face pushing means 8 includes rotating the power transmission shaft 82 being installed on bearing 81, one end of power transmission shaft 82 is provided with pusher head 83, and its other end is connected with pushing cylinder 85 by slide block 84, and the end of pusher head 83 can be inserted in the end recesses 100 of lamp plate 1；Clamp conveyer device 7 due to the lamp plate of conveyer belt 5 both sides and assembling supports between platform 6 with certain spacing, lamp plate 1 can not be pushed in light bar 3 by single impetus relying on lamp plate clamping conveyer device 7 completely, after lamp plate 1 departs from lamp plate clamping conveyer device 7, push cylinder 85 to start, power transmission shaft 82 is driven to rotate by slide block 84, pusher head 83 on power transmission shaft 82 rotates, the end of pusher head 83 rotates in the groove 100 being placed in lamp plate 1 end, lamp plate 1 is pushed further in light bar 3 after being rotated further by pusher head 83, after lamp plate 1 is completely disposed in light bar 3, push cylinder 85 to return, wait and pushing next time.
As shown in Figures 4 to 6, longitudinal pusher 9 includes longitudinally pushing cylinder 91, it is installed on the longitudinal direction propelling movement 92 of the piston rod end longitudinally pushing cylinder 91, it is installed on longitudinally to push the propelling movement roller 93 of 92 end and be installed on longitudinal end face pushing 92 side and turns to propelling movement structure, end face turns to propelling movement structure to include longitudinal rail 94, longitudinally-moving is installed on propelled longitudinally piece 95 on longitudinal rail 94, the end of propelled longitudinally piece 95 is provided with propelled longitudinally takes turns 96, propelled longitudinally piece of 95 sides are extended with blend stop 98, longitudinally the side of propelling movement 92 is with the divider 97 staggered with blend stop 98, longitudinal buffer spring 99 is installed between blend stop 98 and divider 97.
As shown in Figure 4, Figure 5, end face pusher 10 includes that end face pushes cylinder 101, the end face propelling movement 102 being installed on the piston rod end of end face propelling movement cylinder 101 and is installed on the end face promotion wheel 103 of end face propelling movement 102 end, end face promotes the end face Structure deformation of wheel 103 and lamp plate 1, for limiting the lateral attitude of light bar 3.
As shown in Figure 3, Figure 4, assembling supports the longitudinal register guide pillar 13 being provided with on platform 6 between longitudinal pusher 9 and end face pusher 10 and is positioned at the located lateral guide pillar 14 of the light bar output horizontal side of conveyer belt 11, when longitudinal pusher 9 promotes light bar 3, light bar 3 turns to export on light bar output conveyer belt 11 around located lateral guide pillar 14.
When lamp plate 1 is installed in light bar 3, light bar 3 being placed in the end of lamp plate 1, light bar 3 contacts with the propelling movement roller 93 of longitudinal pusher 9, end face pusher 10 promote wheel 103 to stretch out end face and with the end face of light bar 3 against, limit the lateral attitude of light bar 3；Lamp plate 1 is under the clamping conveying effect of lamp plate clamping conveyer device 7, it is gradually inserted in light bar 3, when lamp plate 1 is close to when putting in light bar 3 completely, the propelling movement cylinder 85 of lamp plate end face pushing means 8 promotes slide block 84, slide block 84 drives pusher head 83 to swing by power transmission shaft 82, lamp plate 1 is pushed completely in light bar 3 by pusher head 83, and owing to end face promotes the position-limiting action of wheel 103, lamp plate 1 will not stretch out the other end of light bar 3；After the installation process of lamp plate 1 and light bar 3 completes, end face promotes wheel 103 return, the longitudinal direction of longitudinal pusher 9 pushes cylinder 91 and starts, light bar 3 is pushed on light bar output conveyer belt 11 and exports, push roller 93 and propelled longitudinally take turns the course of action of 96 as shown in Figure 10, propelled longitudinally take turns 96 for promoting light bar 3 to rotate around located lateral guide pillar 14, push roller 93 for promoting the end face of light bar 3, accelerate it and advance on light bar output conveyer belt 11.Propelled longitudinally take turns 96 and realize soft contact with the end face of light bar 3 under the cushioning effect of longitudinal buffer spring 99, it is to avoid firmly push away, improve the stability pushed.
As it is shown in figure 5, end face promotes the side face of wheel 103 with spaced arc convex 1031；The setting of arc convex 1031, its object is to: under end face pushes the promotion back and forth of cylinder 101, end face promotes wheel 103 to rotate around its central axis, arc convex 1031 and the end face Intermittent Contact of light bar 3, thus avoid the end face continuous contact with light bar 3, ensure that lamp plate 1 inserts in light bar 3 smoothly, it is to avoid stuck phenomenon.
As shown in Figure 7, Figure 8, for improving the promotion reliability of lamp plate end face pushing means 8, power transmission shaft 82 rotates in the waist type installing hole 87 being installed on bearing 81, waist type installing hole 87 is provided with resilient support torr, resilient support torr includes support spring 86 and is installed on the tray 88 of support spring 86 upper end, and the upper surface of tray 88 is with the arc support face 881 contacted with power transmission shaft 82.
For reducing the transporting resistance that turns to of light bar 3, assembling supports and is provided with arc ball band 12 on platform 6, and under the promotion of longitudinal pusher 9, light bar 3 rotates around located lateral guide pillar 14 and along arc ball band 12.
Embodiment provided above is the better embodiment of the present invention, only it is used for the convenient explanation present invention, not the present invention is made any pro forma restriction, any art has usually intellectual, if in the range of without departing from the carried technical characteristic of the present invention, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and without departing from the technical characteristic content of the present invention, all still fall within the range of the technology of the present invention feature.
Claims (5)
1. the lamp panel assembly apparatus of a LED, for the lamp plate (1) being provided with lens (2) is inserted in light bar (3), it is characterized in that: this assembling device includes the conveyer belt (5) being installed in frame (4), lamp plate clamping conveyer device (7) and lamp plate end face pushing means (8), the one end being positioned at frame (4) is provided with assembling support platform (6), assembling supports and is provided with light bar output conveyer belt (11) vertical with the conveying direction of described conveyer belt (5) on platform (6), longitudinal pusher (9) and end face pusher (10)；
Described lamp plate clamping conveyer device (7) includes active turning wheel (71) and the driven turning wheel (72) being respectively arranged in conveyer belt (5) both sides, and actively turning wheel (71) is driven by lamp plate conveying motor (73)；
Described lamp plate end face pushing means (8) includes the power transmission shaft (82) that rotation is installed on bearing (81), one end of power transmission shaft (82) is provided with pusher head (83), its other end is connected with pushing cylinder (85) by slide block (84), and the end of pusher head (83) can be inserted in the end recesses (100) of lamp plate (1)；
nullDescribed longitudinal pusher (9) includes longitudinally pushing cylinder (91)、The longitudinal direction being installed on the piston rod end longitudinally pushing cylinder (91) pushes head (92)、It is installed on longitudinally to push the propelling movement roller (93) of head (92) end and be installed on longitudinal end face pushing head (92) side and turns to propelling movement structure，Described end face turns to propelling movement structure to include longitudinal rail (94)、Longitudinally-moving is installed on propelled longitudinally piece (95) on described longitudinal rail (94)，The end of propelled longitudinally piece (95) is provided with propelled longitudinally takes turns (96)，Described propelled longitudinally piece of (95) side is extended with blend stop (98)，Longitudinally push the side of head (92) with the divider (97) staggered with described blend stop (98)，Longitudinal buffer spring (99) is installed between described blend stop (98) and divider (97)；
Described end face pusher (10) includes that end face pushes cylinder (101), end face propelling movement head (102) being installed on the piston rod end of end face propelling movement cylinder (101) and is installed on end face promotion wheel (103) of end face propelling movement head (102) end, and the end face Structure deformation of (103) and lamp plate (1) is taken turns in end face promotion.
2. according to the lamp panel assembly apparatus of the LED described in claim 1, it is characterized in that: described assembling supports and is provided with the longitudinal register guide pillar (13) being positioned between longitudinal pusher (9) and end face pusher (10) on platform (6) and is positioned at the located lateral guide pillar (14) of light bar output conveyer belt (11) laterally side, when longitudinal pusher (9) promotes light bar (3), light bar (3) turns to the upper output of light bar output conveyer belt (11) around located lateral guide pillar (14).
3. according to the lamp panel assembly apparatus of the LED described in claim 1, it is characterised in that: described end face promotes the side face of wheel (103) with spaced arc convex (1031).
4. according to the lamp panel assembly apparatus of the LED described in claim 1, it is characterized in that: described power transmission shaft (82) rotates in waist type installing hole (87) being installed on bearing (81), described waist type installing hole (87) is provided with resilient support torr, described resilient support torr includes support spring (86) and is installed on the tray (88) of support spring (86) upper end, and the upper surface of tray (88) is with the arc support face (881) contacted with power transmission shaft (82).
5. according to the lamp panel assembly apparatus of the LED described in claim 1, it is characterized in that: described assembling supports and is provided with arc ball band (12) on platform (6), under the promotion of longitudinal pusher (9), light bar (3) rotates around located lateral guide pillar (14) and along arc ball band (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610021257.4A CN105817852B (en) | 2016-01-13 | 2016-01-13 | The lamp panel assembly apparatus of LED |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610021257.4A CN105817852B (en) | 2016-01-13 | 2016-01-13 | The lamp panel assembly apparatus of LED |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105817852A true CN105817852A (en) | 2016-08-03 |
| CN105817852B CN105817852B (en) | 2017-09-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610021257.4A Expired - Fee Related CN105817852B (en) | 2016-01-13 | 2016-01-13 | The lamp panel assembly apparatus of LED |
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| CN (1) | CN105817852B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109079457A (en) * | 2018-08-30 | 2018-12-25 | 安徽路明光电科技有限公司 | A kind of LED lamp holder automatically lock machine automatic discharge apparatus |
| CN109340231A (en) * | 2018-11-13 | 2019-02-15 | 创维集团智能装备有限公司 | Lamp strip unit matches device |
| CN115365783A (en) * | 2022-08-18 | 2022-11-22 | 杭州无限环境设计工程有限公司 | Regionalized lamp installation auxiliary device and debugging system |
| CN117532300A (en) * | 2024-01-08 | 2024-02-09 | 深圳邦德光电科技有限公司 | Lamp panel assembly quality in LED lamp area |
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| CN202192416U (en) * | 2011-06-20 | 2012-04-18 | 深圳路升光电科技有限公司 | Automatic assembly equipment of LED (Light Emitting Diode) module |
| JP2012197792A (en) * | 2012-05-28 | 2012-10-18 | Sanyo Mach Works Ltd | Assembling method and assembling apparatus for swash plate type fluid machine |
| CN203649812U (en) * | 2013-12-27 | 2014-06-18 | 中安重工自动化装备有限公司 | Led lamp automatic assembling device |
| CN204053400U (en) * | 2014-08-18 | 2014-12-31 | 徐州锐阳照明电器设备有限公司 | LED lamp bar automatic assembling machine |
| CN204657918U (en) * | 2015-03-04 | 2015-09-23 | 周俊雄 | Corridor LED assembling line |
| CN204843467U (en) * | 2015-07-17 | 2015-12-09 | 东莞市鼎力自动化科技有限公司 | Automatic dress LED machine |
-
2016
- 2016-01-13 CN CN201610021257.4A patent/CN105817852B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202192416U (en) * | 2011-06-20 | 2012-04-18 | 深圳路升光电科技有限公司 | Automatic assembly equipment of LED (Light Emitting Diode) module |
| JP2012197792A (en) * | 2012-05-28 | 2012-10-18 | Sanyo Mach Works Ltd | Assembling method and assembling apparatus for swash plate type fluid machine |
| CN203649812U (en) * | 2013-12-27 | 2014-06-18 | 中安重工自动化装备有限公司 | Led lamp automatic assembling device |
| CN204053400U (en) * | 2014-08-18 | 2014-12-31 | 徐州锐阳照明电器设备有限公司 | LED lamp bar automatic assembling machine |
| CN204657918U (en) * | 2015-03-04 | 2015-09-23 | 周俊雄 | Corridor LED assembling line |
| CN204843467U (en) * | 2015-07-17 | 2015-12-09 | 东莞市鼎力自动化科技有限公司 | Automatic dress LED machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109079457A (en) * | 2018-08-30 | 2018-12-25 | 安徽路明光电科技有限公司 | A kind of LED lamp holder automatically lock machine automatic discharge apparatus |
| CN109340231A (en) * | 2018-11-13 | 2019-02-15 | 创维集团智能装备有限公司 | Lamp strip unit matches device |
| CN115365783A (en) * | 2022-08-18 | 2022-11-22 | 杭州无限环境设计工程有限公司 | Regionalized lamp installation auxiliary device and debugging system |
| CN115365783B (en) * | 2022-08-18 | 2024-01-30 | 杭州无限环境设计工程有限公司 | Regional lamps and lanterns installation auxiliary device and debugging system |
| CN117532300A (en) * | 2024-01-08 | 2024-02-09 | 深圳邦德光电科技有限公司 | Lamp panel assembly quality in LED lamp area |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105817852B (en) | 2017-09-29 |
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Effective date of registration: 20170817 Address after: 402682 Chongqing city Tongnan District No. 7 Lane Buddha Sanxian Applicant after: Chongqing Chi Shuo electronic Polytron Technologies Inc Address before: 214028 Jiangsu Province, Wuxi City District Wang Zhuang Village Temple Street Xuming 39 Applicant before: Wang Qiongqi |
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