CN105800303A - SMT belt shearing and foot arranging all-in-one machine - Google Patents
SMT belt shearing and foot arranging all-in-one machine Download PDFInfo
- Publication number
- CN105800303A CN105800303A CN201610303184.8A CN201610303184A CN105800303A CN 105800303 A CN105800303 A CN 105800303A CN 201610303184 A CN201610303184 A CN 201610303184A CN 105800303 A CN105800303 A CN 105800303A
- Authority
- CN
- China
- Prior art keywords
- guide rail
- frame
- smt
- material strip
- blow tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D15/00—Shearing machines or shearing devices cutting by blades which move parallel to themselves
- B23D15/04—Shearing machines or shearing devices cutting by blades which move parallel to themselves having only one moving blade
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/525—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices using fluid jets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention provides a SMT belt shearing and foot arranging all-in-one machine, and relates to the technical field of processing of electronic elements. The machine comprises a frame, a first guide rail horizontally mounted on the frame, a shearing mechanism positioned above the first guide rail, a second guide rail aslant mounted on the frame and connected with the tail end of the first guide rail, a foot arranging mechanism mounted on the second guide rail, a discharge mechanism connected to the tail end of the second guide rail, a control panel positioned on one side of the frame, and a PLC fixed in the frame; a push cylinder is arranged at the front end of the first guide rail, and a feed device is arranged at the tail end; the shearing mechanism includes a fixed support frame, a mechanical beam, a cutting module and a waste collecting disc; and the PLC is connected with the shearing mechanism, the foot arranging mechanism, the discharge mechanism, the control panel, the push cylinder and the feed device. The machine can once finish procedures of SMT belt shearing and foot arranging, improves the working efficiency, and reduces the labor force.
Description
Technical field
The present invention relates to electronic component processing technique field, especially a kind of SMT material strip is sheared and whole foot all-in-one.
Background technology
SMT (surface mounting technology) is a new generation's Electronic Assembly Foundation, traditional electronic devices and components are collapsed into volume and only have the device of 1/tens by it, it is achieved thereby that the high density of electronic product assembling, highly reliable, miniaturization, low cost, and the automatization produced.The process being assembled to by element in printing (or other substrate) is called SMT technique.Relevant assembling equipment is then called SMT equipment.Owing to SMT has advantages such as packing density height, electronic product volume be little, lightweight, therefore currently advanced electronic product, particularly in computer and communication class, commonly used SMT technology.The electronic component of SMT technique is generally individually to be pasted onto on SMT material strip, it is thus desirable to shear excision material strip by some modes, traditional mode passes through manually to be positioned in machine, and Non-follow control is sheared, the party's inefficiency, and the pin foot irregular problem of son can be there is in the SMT electronic component owing to having sheared material strip, thus needing again again one by one it to be carried out whole foot operation, make that its instep is smooth, foot is from correctly, can be seen that, such mode of production exists clearly disadvantageous, has not met the rhythm of modern production.
Summary of the invention
The invention aims to solve above-mentioned prior art Problems existing, it is provided that a kind of SMT material strip is sheared and whole foot all-in-one, shear the operation with whole foot by automatization, the disposable SMT material strip that completes of intelligentized equipment, improve work efficiency, reduce labour force.
nullIn order to solve above-mentioned technical problem，The present invention adopts the following technical scheme that a kind of SMT material strip is sheared and whole foot all-in-one，It includes frame、It is horizontally arranged at the first guide rail in frame、It is positioned at the cutting mechanism above the first guide rail、The the second guide rail being inclined and mounted in frame and be connected with the first guide rail end、It is arranged on the pin arrangement mechanism on the second guide rail、It is connected to the discharging mechanism of the second guide rail end、It is positioned at the control panel of frame side and is fixed on the PLC of frame，The front end of described first guide rail is provided with pusher cylinder、End is provided with can to the pay-off of the second guide rail pusher one by one，Described cutting mechanism includes fixing support rack、It is arranged on fixing support rack and can in the vertically moveable mechanical beams of the first guide rail、It is arranged on the blank assembly below mechanical beams and is arranged on the garbage collection dish of frame side，Described PLC and cutting mechanism、Pin arrangement mechanism、Discharging mechanism、Control panel、Pusher cylinder、Pay-off connects.
Further, being provided with in described second guide rail can to the blowning installation of feed direction jet.
Further, described discharging mechanism includes item induction apparatus, is positioned at the blow tank of several parallel arrangements below item induction apparatus, is arranged on below blow tank and the slide rail vertical with the second guide rail, is arranged on blow tank side and can promote blow tank discharging cylinder of movement on slide rail.
Further, being provided with aggregate pipe in described blow tank, described aggregate pipe and blow tank snap connection.
Further, described pay-off includes optical pickocff and jet mechanism, and described optical pickocff is arranged on the both sides of the first guide rail, described jet mechanism be arranged on the first guide rail top and can to jet in the first guide rail.
The beneficial effects of the present invention is: the SMT technique electronic component being pasted onto on material strip, the cutting mechanism of this device carries out automatization's shearing, extract material strip by blank assembly and be automatically put in garbage collection dish, and extract the SMT electronic component after material strip and become single item, being sent into one by one and carry out whole foot operation in pin arrangement mechanism, last blanking is collected, whole process automation, intellectuality excessively, improve work efficiency, reduce workman labour force.
Accompanying drawing explanation
Fig. 1 is the structural representation before item of the present invention processing；
Fig. 2 is the overall structure schematic diagram in the embodiment of the present invention；
Fig. 3 is the close-up schematic view of discharging mechanism in the embodiment of the present invention.
Accompanying drawing is labeled as:
1 frame 2 first guide rail 3 cutting mechanism
311 fixing support rack 312 mechanical beams 313 blank assemblies
314 garbage collection dish 4 second guide rail 5 pin arrangement mechanisms
6 discharging mechanism 611 item induction apparatus 612 blow tanks
613 slide rail 614 discharging cylinder 8 pusher cylinders
9 pay-off 10 blowning installation 11 aggregate pipes.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment, the present invention is further illustrated with accompanying drawing, and the content that embodiment is mentioned not is limitation of the invention.
In describing the invention, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end ", " interior ", " outward ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Additionally, term " first ", " second " are only for descriptive purposes, and it is not intended that indicate or imply relative importance or the implicit quantity indicating indicated technical characteristic.In describing the invention, " multiple " are meant that two or more, unless otherwise expressly limited specifically.In describing the invention, it should be noted that, unless otherwise prescribed and limit, term " installation ", " being connected ", " connection " should be interpreted broadly, for instance, can be mechanically connected or electrical connection, can also be the connection of two element internals, it is possible to be joined directly together, it is also possible to be indirectly connected to by intermediary, for the ordinary skill in the art, it is possible to understand the concrete meaning of described term as the case may be.
nullAs Figure 1-3，A kind of SMT material strip is sheared and whole foot all-in-one，Including frame 1、It is horizontally arranged at the first guide rail 2 in frame 1、It is positioned at the cutting mechanism 3 above the first guide rail 2、The the second guide rail 4 being inclined and mounted in frame 1 and be connected with the first guide rail 2 end、It is arranged on the pin arrangement mechanism 5 on the second guide rail 4、It is connected to the discharging mechanism 6 of the second guide rail 4 end、It is positioned at the control panel 7 of frame 1 side and is fixed on the PLC of frame 1，The front end of described first guide rail 2 is provided with pusher cylinder 8、End is provided with can to the pay-off 9 of the second guide rail 4 pusher one by one，Described cutting mechanism 3 includes fixing support rack 311、It is arranged on fixing support rack 311 and can in the vertically moveable mechanical beams 312 of the first guide rail 2、It is arranged on the blank assembly 313 below mechanical beams 312 and is arranged on the garbage collection dish 314 of frame 1 side，Described PLC and cutting mechanism 3、Pin arrangement mechanism 5、Discharging mechanism 6、Control panel 7、Pusher cylinder 8、Pay-off 9 connects，Described pay-off 9 includes optical pickocff and jet mechanism，Described optical pickocff is arranged on the both sides of the first guide rail 2，Described jet mechanism be arranged on the first guide rail 2 top and can to jet in the first guide rail 2.
What need to illustrate in advance is, in the present embodiment, the blank assembly 313 of cutting mechanism 3 can cut off the SMT material strip in item, as it is shown in figure 1, material strip is positioned at the upper end of SMT electronic component, in two parallel rows, after material strip cut off by blank assembly 313, clamping material strip, along with material strip is sent in garbage collection dish 314 by the motion of mechanical beams 312, and the SMT electronic component now stayed in the first guide rail 2 is also become single part by multiple connectors.It addition, the PLC in the present embodiment is internal owing to being arranged on frame 1, therefore attached not shown.
The SMT material strip that above-mentioned embodiment provides is sheared and whole foot all-in-one, as shown in Figures 1 and 2, item is put in the first guide rail 2, starting device on control panel 7, now item is pushed in the station of cutting mechanism 3 by pusher cylinder 8, blank assembly 313 moves down, and SMT material strip is sheared, and then clamps material strip and is sent in garbage collection dish 314.Then, pusher cylinder 8 continues pusher, it picked-off material strip to become the SMT electronic component of single item and move to end in the first guide rail 2, item is sensed by the optical sensor of the first guide rail 2 end pay-off 9, now PLC sends instruction, item is one by one carried out jet by the jet mechanism in pay-off 9 so that item enters in the second guide rail 4.
Further, item enters in the pin arrangement mechanism 5 in the second guide rail 4, and single item is carried out whole foot-propelled work by pin arrangement mechanism 5, makes the sub-instep of pin foot of SMT electronic component reach flatness requirement, after whole foot operation completes, item then falls into the collection carrying out item in discharging mechanism 6.Whole process is increasingly automated, intelligent, and disposable material strip that SMT electronic component has been carried out shears the operation with whole foot, significantly improves work efficiency, reduces workman labour force.
Additionally it should be noted that be, second guide rail 4 can be blocked by pin arrangement mechanism 5, after item completes whole foot operation wherein, pin arrangement mechanism 5 just can open restriction, item is made to continue to fall in the second guide rail 4, and in the present embodiment, second guide rail 4 is provided with in going back can to the blowning installation 10 of feed direction jet, this blowning installation 10 is positioned at the top of pin arrangement mechanism 5, after the whole foot of item completes, pin arrangement mechanism 5 opens restriction, and blowning installation 10 is to jet in the second guide rail 4, item can be made to be rapidly introduced in discharging mechanism 6, improve efficiency further.
In addition, discharging mechanism 6 includes item induction apparatus 611, is positioned at the blow tank 612 of several parallel arrangements below item induction apparatus 611, is arranged on below blow tank 612 and the slide rail 613 vertical with the second guide rail 4, is arranged on blow tank 612 side and can promote blow tank 612 discharging cylinder 614 of movement on slide rail 613.When item enters discharging mechanism 6, it will be carried out counting statistics by induction apparatus 611, when the blow tank 612 of lower section falls full item, induction apparatus 611 will transmit data to PLC, now discharging cylinder 614 promotes blow tank 612 to move on slide rail 613, making adjacent to vacate the hopper 612 induction apparatus 611 to the second guide rail 4 end thus proceeding the collection of item, this setting not only increases item collecting amount, also changes out hopper 612 for staff and provides the sufficient time.It addition, be additionally provided with aggregate pipe 10 in blow tank 612, aggregate pipe 10 and blow tank 612 snap connection, and facilitate aggregate pipe 10 can be replaced quickly and easily after collecting item.
Above-described embodiment is the present invention preferably implementation, and in addition, the present invention can also realize by alternate manner, and under the premise conceived without departing from the technical program, any apparent replacement is all within protection scope of the present invention.
In order to allow those of ordinary skill in the art understand the present invention improvements relative to prior art more easily, some accompanying drawings of the present invention and description are simplified, and for the sake of clarity, present specification is omitted some other elements, and those of ordinary skill in the art it is to be appreciated that these elliptical elements also may make up present disclosure.
Claims (5)
- null1. a SMT material strip is sheared and whole foot all-in-one，Including frame (1)、It is horizontally arranged at the first guide rail (2) in frame (1)、It is positioned at the cutting mechanism (3) of the first guide rail (2) top、It is inclined and mounted on the second guide rail (4) that frame (1) is upper and is connected with the first guide rail (2) end、It is arranged on the pin arrangement mechanism (5) on the second guide rail (4)、It is connected to the discharging mechanism (6) of the second guide rail (4) end、It is positioned at the control panel (7) of frame (1) side and is fixed on the PLC of frame (1)，It is characterized in that: the front end of described first guide rail (2) is provided with pusher cylinder (8)、End is provided with can to the pay-off (9) of the second guide rail (4) pusher one by one，Described cutting mechanism (3) includes fixing support rack (311)、It is arranged on fixing support rack (311) upper and can in the vertically moveable mechanical beams (312) of the first guide rail (2)、It is arranged on the blank assembly (313) of mechanical beams (312) lower section and is arranged on the garbage collection dish (314) of frame (1) side，Described PLC and cutting mechanism (3)、Pin arrangement mechanism (5)、Discharging mechanism (6)、Control panel (7)、Pusher cylinder (8)、Pay-off (9) connects.
- 2. SMT material strip according to claim 1 is sheared and whole foot all-in-one, it is characterised in that: being provided with in described second guide rail (4) can to the blowning installation (10) of feed direction jet.
- 3. SMT material strip according to claim 2 is sheared and whole foot all-in-one, it is characterised in that: described discharging mechanism (6) includes item induction apparatus (611), be positioned at the blow tank (612) of several parallel arrangements of item induction apparatus (611) lower section, be arranged on blow tank (612) lower section and the slide rail (613) vertical with the second guide rail (4), be arranged on blow tank (612) side and blow tank (612) can be promoted at the discharging cylinder (614) of the upper movement of slide rail (613).
- 4. SMT material strip according to claim 3 is sheared and whole foot all-in-one, it is characterised in that: being provided with aggregate pipe (11) in described blow tank (612), described aggregate pipe (11) and blow tank (612) snap connection.
- 5. the SMT material strip according to any one of claim 1-4 is sheared and whole foot all-in-one, it is characterized in that: described pay-off (9) includes optical pickocff and jet mechanism, described optical pickocff is arranged on the both sides of the first guide rail (2), described jet mechanism be arranged on the first guide rail (2) top and can to the first guide rail (4) interior jet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303184.8A CN105800303B (en) | 2016-05-10 | 2016-05-10 | A kind of SMT material strips shearing and whole foot all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610303184.8A CN105800303B (en) | 2016-05-10 | 2016-05-10 | A kind of SMT material strips shearing and whole foot all-in-one machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105800303A true CN105800303A (en) | 2016-07-27 |
| CN105800303B CN105800303B (en) | 2018-09-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610303184.8A Expired - Fee Related CN105800303B (en) | 2016-05-10 | 2016-05-10 | A kind of SMT material strips shearing and whole foot all-in-one machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105800303B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106276208A (en) * | 2016-08-26 | 2017-01-04 | 昆山邦泰汽车零部件制造有限公司 | A kind of automatic feeding method |
| CN108705288A (en) * | 2018-06-25 | 2018-10-26 | 苏州富强科技有限公司 | A kind of automatic assembly equipment |
| CN108735491A (en) * | 2018-08-09 | 2018-11-02 | 耒阳市亚湘电子科技有限公司 | One kind automatically breaking the whole foot all-in-one machine of piece |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6464914A (en) * | 1987-09-01 | 1989-03-10 | Shin Meiwa Ind Co Ltd | Cargo conveying device |
| CN201571260U (en) * | 2009-12-18 | 2010-09-01 | 东莞市金叶自动化设备有限公司 | Electronic element automatic pin fishing and cutting equipment |
| CN201800070U (en) * | 2010-07-22 | 2011-04-20 | 苏州辉隆自动化设备有限公司 | SMT strip material cutter |
| CN102172742A (en) * | 2010-12-30 | 2011-09-07 | 索尔思光电（成都）有限公司 | Device for shaping and cutting pin of optical device |
| CN205575044U (en) * | 2016-05-10 | 2016-09-14 | 耒阳市亚湘电子科技有限公司 | Cut and whole foot all -in -one in SMT material area |
-
2016
- 2016-05-10 CN CN201610303184.8A patent/CN105800303B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6464914A (en) * | 1987-09-01 | 1989-03-10 | Shin Meiwa Ind Co Ltd | Cargo conveying device |
| CN201571260U (en) * | 2009-12-18 | 2010-09-01 | 东莞市金叶自动化设备有限公司 | Electronic element automatic pin fishing and cutting equipment |
| CN201800070U (en) * | 2010-07-22 | 2011-04-20 | 苏州辉隆自动化设备有限公司 | SMT strip material cutter |
| CN102172742A (en) * | 2010-12-30 | 2011-09-07 | 索尔思光电（成都）有限公司 | Device for shaping and cutting pin of optical device |
| CN205575044U (en) * | 2016-05-10 | 2016-09-14 | 耒阳市亚湘电子科技有限公司 | Cut and whole foot all -in -one in SMT material area |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106276208A (en) * | 2016-08-26 | 2017-01-04 | 昆山邦泰汽车零部件制造有限公司 | A kind of automatic feeding method |
| CN108705288A (en) * | 2018-06-25 | 2018-10-26 | 苏州富强科技有限公司 | A kind of automatic assembly equipment |
| CN108735491A (en) * | 2018-08-09 | 2018-11-02 | 耒阳市亚湘电子科技有限公司 | One kind automatically breaking the whole foot all-in-one machine of piece |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105800303B (en) | 2018-09-28 |
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Denomination of invention: A kind of SMT belt shearing and whole foot machine Effective date of registration: 20201202 Granted publication date: 20180928 Pledgee: Hengyang financing guarantee Group Co.,Ltd. Pledgor: LEIYANG YAXIANG ELECTRONIC TECHNOLOGY Co.,Ltd. Registration number: Y2020980008723 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180928 |