CN105799053A - Intelligent production line for hollow gypsum bricks - Google Patents

Intelligent production line for hollow gypsum bricks Download PDF

Info

Publication number
CN105799053A
CN105799053A CN201610371073.0A CN201610371073A CN105799053A CN 105799053 A CN105799053 A CN 105799053A CN 201610371073 A CN201610371073 A CN 201610371073A CN 105799053 A CN105799053 A CN 105799053A
Authority
CN
China
Prior art keywords
production line
hollow block
machine
take
scheming
Prior art date
Application number
CN201610371073.0A
Other languages
Chinese (zh)
Inventor
湛世儒
兰亚莉
Original Assignee
四川金兰帛科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 四川金兰帛科技有限公司 filed Critical 四川金兰帛科技有限公司
Priority to CN201610371073.0A priority Critical patent/CN105799053A/en
Publication of CN105799053A publication Critical patent/CN105799053A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant Industrial outlines, plant installations
    • B28B15/007Plant with two or more identical shaping or moulding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/42Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/42Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
    • B28C5/4203Details; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/42Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
    • B28C5/4203Details; Accessories
    • B28C5/4231Proportioning or supplying water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/42Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
    • B28C5/4203Details; Accessories
    • B28C5/4234Charge or discharge systems therefor
    • B28C5/4237Charging, e.g. hoppers
    • B28C5/4241Charging, e.g. hoppers having self-charging means, e.g. skips, scoops or buckets, picking up the material from the ground
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/42Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
    • B28C5/4203Details; Accessories
    • B28C5/4234Charge or discharge systems therefor
    • B28C5/4244Discharging; Concrete conveyor means, chutes or spouts therefor

Abstract

The invention provides an intelligent production line for hollow gypsum bricks. The intelligent production line for the hollow gypsum bricks comprises a main console, a core extracting machine, four sets of molds installed on a machine frame, a movable cleaning machine, pneumatic clamps above the core extracting machine, a proportioning and stirring system and a water supply system. The movable cleaning machine corresponds to the molds, and the cleaning range of the movable cleaning machine can cover all the molds. The pneumatic clamps are connected with an air compression station. The water supply system is connected with a hydraulic station. The air compression station and the hydraulic station are connected with the main console at the same time. Each mold is provided with 30 core extracting columns. The core extracting columns are installed on the machine frame. The core extracting columns are rubber core extracting columns. According to the intelligent production line for the hollow gypsum bricks, a hydraulic automatic mold assembly of the molds is achieved, automatic demolding of formed products is achieved, four molds are cast at a time, and the production efficiency is high. The working position of the core extracting machine can be controlled through a corresponding in-place sensor and is fed back to the main console in real time, control is easy, and the automation degree is high.

Description

A kind of gypsum hollow block intelligence production line

Technical field

The present invention relates to gypsum block production technical field, especially relate to a kind of gypsum hollow block intelligence production line.

Background technology

China's huge sum of money Introduced From Abroad hollow gypsum board production equipment, technology, fixing mould cabinet, the jacking demoulding, destroys its curing degree in depanning promotes, causes product strength to drop to first congealed prod, over several ten years, it does not have work out the scheme being effectively improved product strength, it does not have result, causing the sector to stagnate, it does not have to reach state quality standard, engineering design dare not be applied, in gypsum block produces, article removal is difficult, takes out heart difficulty, constrains the development in the industry of this project and application.1000000 square metres of intelligent production lines, improve product quality superstate standard 1.5 2 times, improve yield, production cost is greatly lowered, it is ensured that product quality supports nation-building, supports the wall reform of national planning, abatement Large-scale Phosphorus chemical industry tailing, ardealite, solve problem for environmental protection cause.

Summary of the invention

The present invention proposes a kind of gypsum hollow block intelligence production line, it is achieved that the hydraulic pressure automatization combination die of mould, shaped article automatic demoulding, and production efficiency is high.

The technical scheme is that and be achieved in that:

A kind of gypsum hollow block intelligence production line, including supervisory control desk, takes out scheming, rack-mounted four groups of moulds, Mobile cleaning machine, takes out the air-actuated jaw above scheming, dispensing stirring system and water system;The corresponding described mould of described Mobile cleaning machine is arranged, and its cleaning range can cover all above-mentioned moulds;Described air-actuated jaw and an air compression station connect;Described water system is connected with a Hydraulic Station;Described air compression station and described Hydraulic Station are simultaneously connected with described supervisory control desk.

Further, described dispensing stirring system includes mixer, sliding case, the distribution feed bin for transfer and the spiral shell fortune machine by raw material cabin feeding;Described distribution feed bin receives the material that described spiral shell fortune machine ships, and the material in distribution feed bin is transported to described mixer by described sliding case.

Further, described water system includes a buffer tank.

Further, each described mould is equipped with 30 and takes out stem, described in take out stem and be all contained in mobile taking out in the frame of scheming.

Further, taking out stem described in is that stem is taken out in rubber manufacturing machinery expansion.

Further, the control unit controlling the traveling of described mixer it is provided with in described supervisory control desk.

Further, each described mould is equipped with for take out described in detecting scheming to level sensor.

Have employed technique scheme, the invention have the benefit that

1) achieving the hydraulic pressure automatization combination die of mould, shaped article automatic demoulding, four moulds of disposal pouring, production efficiency is high.

2) water system includes a buffer tank, it is ensured that the use water of dispensing stirring system, the Hydraulic Station controlling water system in time breaks down, it is also possible to fetches water from buffer tank, does not affect water supply.

3) each described mould is equipped with for take out described in detecting scheming to level sensor, take out scheming operating position can Real-time Feedback to supervisory control desk, it is easy to controlling, automaticity is high, safe and reliable.

Accompanying drawing explanation

In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.

Fig. 1 is system (technological process) schematic diagram of the present invention.

Detailed description of the invention

Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.

A kind of gypsum hollow block intelligence production line, as it is shown in figure 1, include supervisory control desk, take out scheming, rack-mounted four groups of moulds, Mobile cleaning machine, take out the air-actuated jaw above scheming, dispensing stirring system and water system;The corresponding described mould of described Mobile cleaning machine is arranged, and its cleaning range can cover all above-mentioned moulds;Described air-actuated jaw and an air compression station connect;Described water system is connected with a Hydraulic Station;Described air compression station and described Hydraulic Station are simultaneously connected with described supervisory control desk.It should be noted that often group mould all can carry out producing more than one piece product simultaneously, below content produce 6 products simultaneously and be illustrated often organizing mould.

Wherein, described dispensing stirring system includes mixer, sliding case, the distribution feed bin for transfer and the spiral shell fortune machine by raw material cabin feeding;Described distribution feed bin receives the material that described spiral shell fortune machine ships, and the material in distribution feed bin is transported to described mixer by described sliding case.Raw gypsum powder has tank car to be transported to factory, and the powder in tank car is sent in raw material cabin by high pressure, arranges screw conveyer powder is sent to second distribution spiral shell fortune machine entrance under storage tank, and powder is supplied respectively to 4 distribution feed bins by distribution spiral shell fortune machine.

Being arranged below an aerodynamic slide case at each distribution feed bin, such as quantitatively sliding case, blender to be moved puts in place, sliding case startup work, cunning case powder is pushed to agitator and completes, and sliding case returns to original position, simultaneously blanking vanning.

Wherein, described water system includes a buffer tank.What can ensure that dispensing stirring system uses water, and the Hydraulic Station controlling water system in time breaks down, it is also possible to fetches water from buffer tank, does not affect water supply.

Above-mentioned each mould is equipped with 30 and takes out stem, described stem of taking out all is contained in and mobile takes out in the frame of scheming, described take out stem preferred rubber expansion take out stem, Stability Analysis of Structures is reliable, taking out stem can 90 ° of upset, from mould, fork takes product, it is provided above a mono beam overhead crane in bridge type taking out scheming, hang one group of 24 air-actuated jaw, disposable put in place to play 24 product clips hang production line front end and be placed on a platform, 24 products being moved to the base that dries in the air and push away a yard place secondary picking up by straddle truck outside the venue, straddle truck can enter program control operation, it is possible to enters manual operation.Being hung production line by mono beam overhead crane in bridge type fixture is disposable by more than one piece product clip, work efficiency is greatly improved.

Wherein, being provided with and control the control unit that described mixer is advanced in described supervisory control desk, this control unit can include displacement transducer, displacement transducer monitor the advanced positions of mixer in real time, feed back to supervisory control desk.Each described mould is equipped with for take out described in detecting scheming to level sensor.Can adopting limit switch to level sensor, it is necessary to explanation, when the 4th group of die casting completes, take out scheming and return to first group of mould pickup, Guan Mo pours into a mould, iterative process.

The work process of this production line is: mobile mixer truck is first placed in starting point, and buffer tank filling up water, agitator has added Gypsum Fibrosum powder.Then starting mobile mixer truck to be stirred, in stirring simultaneously, mobile mixer truck moves forward the die location reaching to water, and is stopped at the corresponding mixing position of mould by accurately controlling mobile mixer truck to level sensor, and agitator declines, and serosity pours into mould.

Generally, agitator base plate is provided with die cover plate, and when cover plate puts in place, in the middle of cover plate, each mould hoop is provided with lift piston valve, and now piston is mentioned by power, and serosity pours into mould.Piston is put down in time delay afterwards, and is supplied water by water system, the serosity being stained with painting is cleaned up in bucket, and 1 minute agitator of time delay promotes and puts in place, and mobile mixer truck returns to position of getting the raw materials ready, first-class water, and material trucd mixer is forwarded to second group of die location and fulfils assignment.Coming and going successively, each three minutes, all program behaviors are by master control platform PRC programming manipulation.

Present invention achieves the hydraulic pressure automatization combination die of mould, shaped article automatic demoulding, four moulds of disposal pouring, production efficiency is high.Take out scheming operating position and can pass through corresponding to level sensor control, and Real-time Feedback is to supervisory control desk, it is easy to controlling, automaticity is high.

The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.

Claims (7)

1. a gypsum hollow block intelligence production line, it is characterised in that: include supervisory control desk, take out scheming, Mobile cleaning machine, dispensing stirring system, water system, take out the air-actuated jaw above scheming and rack-mounted four groups of moulds;The corresponding described mould of described Mobile cleaning machine is arranged, and its cleaning range can cover all above-mentioned moulds;Described air-actuated jaw and an air compression station connect;Described water system is connected with a Hydraulic Station;Described air compression station and described Hydraulic Station are simultaneously connected with described supervisory control desk.
2. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: described dispensing stirring system includes mixer, sliding case, the distribution feed bin for transfer and the spiral shell fortune machine by raw material cabin feeding;Described distribution feed bin receives the material that described spiral shell fortune machine ships, and the material in distribution feed bin is transported to described mixer by described sliding case.
3. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: described water system includes a buffer tank.
4. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: each described mould is equipped with 30 and takes out stem, described in take out stem and be all contained in mobile taking out in the frame of scheming.
5. a kind of gypsum hollow block intelligence production line according to claim 4, it is characterised in that: described in take out stem be that stem is taken out in rubber manufacturing machinery expansion.
6. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: it is provided with in described supervisory control desk and controls the control unit that described mixer is advanced.
7. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: each described mould is equipped with for take out described in detecting scheming to level sensor.
CN201610371073.0A 2016-05-27 2016-05-27 Intelligent production line for hollow gypsum bricks CN105799053A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610371073.0A CN105799053A (en) 2016-05-27 2016-05-27 Intelligent production line for hollow gypsum bricks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610371073.0A CN105799053A (en) 2016-05-27 2016-05-27 Intelligent production line for hollow gypsum bricks

Publications (1)

Publication Number Publication Date
CN105799053A true CN105799053A (en) 2016-07-27

Family

ID=56452230

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610371073.0A CN105799053A (en) 2016-05-27 2016-05-27 Intelligent production line for hollow gypsum bricks

Country Status (1)

Country Link
CN (1) CN105799053A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1408521A (en) * 2001-09-17 2003-04-09 刘勇军 Method and apparatus for producing gypsum hollow block
JP2004338309A (en) * 2003-05-16 2004-12-02 Japan Progress Kk Low noise type production line for concrete product
CN201720930U (en) * 2010-08-09 2011-01-26 安徽森科新材料有限公司 Moveable pouring production line for gypsum hollow building block
CN102555052A (en) * 2012-02-03 2012-07-11 张建兴 Production line for self-insulation building blocks
CN202480227U (en) * 2012-01-13 2012-10-10 安徽森科新材料有限公司 Gypsum block moulding machine adopting pneumatized rubber core-pulling core rod
CN104149187A (en) * 2014-08-14 2014-11-19 济南大学 Device and method for automatically and continuously producing composite self-insulation building blocks
CN204094934U (en) * 2014-07-16 2015-01-14 济南留安石膏机械设备制造有限公司 A kind of distribution device for gypsum block production equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1408521A (en) * 2001-09-17 2003-04-09 刘勇军 Method and apparatus for producing gypsum hollow block
JP2004338309A (en) * 2003-05-16 2004-12-02 Japan Progress Kk Low noise type production line for concrete product
CN201720930U (en) * 2010-08-09 2011-01-26 安徽森科新材料有限公司 Moveable pouring production line for gypsum hollow building block
CN202480227U (en) * 2012-01-13 2012-10-10 安徽森科新材料有限公司 Gypsum block moulding machine adopting pneumatized rubber core-pulling core rod
CN102555052A (en) * 2012-02-03 2012-07-11 张建兴 Production line for self-insulation building blocks
CN204094934U (en) * 2014-07-16 2015-01-14 济南留安石膏机械设备制造有限公司 A kind of distribution device for gypsum block production equipment
CN104149187A (en) * 2014-08-14 2014-11-19 济南大学 Device and method for automatically and continuously producing composite self-insulation building blocks

Similar Documents

Publication Publication Date Title
CN204799901U (en) Automatic get core shooting machine of material
CN203044610U (en) Red punch processing device
DE102015011790A1 (en) Device and method for producing three-dimensional molded parts
CN104723449B (en) A kind of automatic assembly line of building industrialization concrete prefabricated element
CN100532040C (en) Assembly line for automatically manufacturing gypsum lightweight cavity wallboard and building block
CN104001862B (en) A kind of rapid forming system of water-soluble core and manufacturing process
CN203542797U (en) Concrete-building-block forming machine
CN201913698U (en) Full-automatic hydraulic brick molding press special for refractories
CN102029646B (en) Equipment for producing concrete pipe pile and method for producing concrete pipe pile by using equipment
CN101439553A (en) Method for pouring and molding large scale disposal wallboard and mould carriage thereof
CN105729620B (en) Brickmaking machine
US20160107396A1 (en) Method and system for fabrication of custom made molds and concrete architectural components
CN100585125C (en) Subway dedicated shield tunneling segment prefabricated construction method
CN104815952B (en) Layered sand flowing device for phenolic sand molding
CN103009482B (en) Full-digital automatic control fire clay mixing method and device
CN101328758A (en) Method and apparatus for producing exterior wall self-heat preservation composite ecological light wall board
CN203919337U (en) The production system of concrete component
CN105127423B (en) Selective laser melting 3 D-printing equipment
CN106608024B (en) A kind of charging equipment of the injection molding machine with exhaust-gas treatment function
CN102873805B (en) Cluster control system of light and energy-saving wall plate forming production line
CN101180166B (en) Method and plant for manufacturing blocks of conglomerate stone or ceramic material
CN205238407U (en) Brake block automatic molding equipment
CN102229185B (en) Pyrophyllite block compression forming device and method
CN103171047A (en) Concrete pipe pile automatic production line
CN201244851Y (en) Baking-free numerical control hydraulic brick making machine

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20160727