CN105799053A - Intelligent production line for hollow gypsum bricks - Google Patents
Intelligent production line for hollow gypsum bricks Download PDFInfo
- Publication number
- CN105799053A CN105799053A CN201610371073.0A CN201610371073A CN105799053A CN 105799053 A CN105799053 A CN 105799053A CN 201610371073 A CN201610371073 A CN 201610371073A CN 105799053 A CN105799053 A CN 105799053A
- Authority
- CN
- China
- Prior art keywords
- production line
- hollow block
- machine
- take out
- scheming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 20
- 239000010440 gypsum Substances 0.000 title claims abstract description 20
- 239000011449 brick Substances 0.000 title abstract 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 10
- 230000006835 compression Effects 0.000 claims abstract description 8
- 238000007906 compression Methods 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 5
- 239000000843 powder Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012804 iterative process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4231—Proportioning or supplying water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4234—Charge or discharge systems therefor
- B28C5/4237—Charging, e.g. hoppers
- B28C5/4241—Charging, e.g. hoppers having self-charging means, e.g. skips, scoops or buckets, picking up the material from the ground
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4234—Charge or discharge systems therefor
- B28C5/4244—Discharging; Concrete conveyor means, chutes or spouts therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Automation & Control Theory (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention provides an intelligent production line for hollow gypsum bricks. The intelligent production line for the hollow gypsum bricks comprises a main console, a core extracting machine, four sets of molds installed on a machine frame, a movable cleaning machine, pneumatic clamps above the core extracting machine, a proportioning and stirring system and a water supply system. The movable cleaning machine corresponds to the molds, and the cleaning range of the movable cleaning machine can cover all the molds. The pneumatic clamps are connected with an air compression station. The water supply system is connected with a hydraulic station. The air compression station and the hydraulic station are connected with the main console at the same time. Each mold is provided with 30 core extracting columns. The core extracting columns are installed on the machine frame. The core extracting columns are rubber core extracting columns. According to the intelligent production line for the hollow gypsum bricks, a hydraulic automatic mold assembly of the molds is achieved, automatic demolding of formed products is achieved, four molds are cast at a time, and the production efficiency is high. The working position of the core extracting machine can be controlled through a corresponding in-place sensor and is fed back to the main console in real time, control is easy, and the automation degree is high.
Description
Technical field
The present invention relates to gypsum block production technical field, especially relate to a kind of gypsum hollow block intelligence production line.
Background technology
China's huge sum of money Introduced From Abroad hollow gypsum board production equipment, technology, fixing mould cabinet, the jacking demoulding, destroys its curing degree in depanning promotes, causes product strength to drop to first congealed prod, over several ten years, it does not have work out the scheme being effectively improved product strength, it does not have result, causing the sector to stagnate, it does not have to reach state quality standard, engineering design dare not be applied, in gypsum block produces, article removal is difficult, takes out heart difficulty, constrains the development in the industry of this project and application.1000000 square metres of intelligent production lines, improve product quality superstate standard 1.5 2 times, improve yield, production cost is greatly lowered, it is ensured that product quality supports nation-building, supports the wall reform of national planning, abatement Large-scale Phosphorus chemical industry tailing, ardealite, solve problem for environmental protection cause.
Summary of the invention
The present invention proposes a kind of gypsum hollow block intelligence production line, it is achieved that the hydraulic pressure automatization combination die of mould, shaped article automatic demoulding, and production efficiency is high.
The technical scheme is that and be achieved in that:
A kind of gypsum hollow block intelligence production line, including supervisory control desk, takes out scheming, rack-mounted four groups of moulds, Mobile cleaning machine, takes out the air-actuated jaw above scheming, dispensing stirring system and water system；The corresponding described mould of described Mobile cleaning machine is arranged, and its cleaning range can cover all above-mentioned moulds；Described air-actuated jaw and an air compression station connect；Described water system is connected with a Hydraulic Station；Described air compression station and described Hydraulic Station are simultaneously connected with described supervisory control desk.
Further, described dispensing stirring system includes mixer, sliding case, the distribution feed bin for transfer and the spiral shell fortune machine by raw material cabin feeding；Described distribution feed bin receives the material that described spiral shell fortune machine ships, and the material in distribution feed bin is transported to described mixer by described sliding case.
Further, described water system includes a buffer tank.
Further, each described mould is equipped with 30 and takes out stem, described in take out stem and be all contained in mobile taking out in the frame of scheming.
Further, taking out stem described in is that stem is taken out in rubber manufacturing machinery expansion.
Further, the control unit controlling the traveling of described mixer it is provided with in described supervisory control desk.
Further, each described mould is equipped with for take out described in detecting scheming to level sensor.
Have employed technique scheme, the invention have the benefit that
1) achieving the hydraulic pressure automatization combination die of mould, shaped article automatic demoulding, four moulds of disposal pouring, production efficiency is high.
2) water system includes a buffer tank, it is ensured that the use water of dispensing stirring system, the Hydraulic Station controlling water system in time breaks down, it is also possible to fetches water from buffer tank, does not affect water supply.
3) each described mould is equipped with for take out described in detecting scheming to level sensor, take out scheming operating position can Real-time Feedback to supervisory control desk, it is easy to controlling, automaticity is high, safe and reliable.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is system (technological process) schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
A kind of gypsum hollow block intelligence production line, as it is shown in figure 1, include supervisory control desk, take out scheming, rack-mounted four groups of moulds, Mobile cleaning machine, take out the air-actuated jaw above scheming, dispensing stirring system and water system；The corresponding described mould of described Mobile cleaning machine is arranged, and its cleaning range can cover all above-mentioned moulds；Described air-actuated jaw and an air compression station connect；Described water system is connected with a Hydraulic Station；Described air compression station and described Hydraulic Station are simultaneously connected with described supervisory control desk.It should be noted that often group mould all can carry out producing more than one piece product simultaneously, below content produce 6 products simultaneously and be illustrated often organizing mould.
Wherein, described dispensing stirring system includes mixer, sliding case, the distribution feed bin for transfer and the spiral shell fortune machine by raw material cabin feeding；Described distribution feed bin receives the material that described spiral shell fortune machine ships, and the material in distribution feed bin is transported to described mixer by described sliding case.Raw gypsum powder has tank car to be transported to factory, and the powder in tank car is sent in raw material cabin by high pressure, arranges screw conveyer powder is sent to second distribution spiral shell fortune machine entrance under storage tank, and powder is supplied respectively to 4 distribution feed bins by distribution spiral shell fortune machine.
Being arranged below an aerodynamic slide case at each distribution feed bin, such as quantitatively sliding case, blender to be moved puts in place, sliding case startup work, cunning case powder is pushed to agitator and completes, and sliding case returns to original position, simultaneously blanking vanning.
Wherein, described water system includes a buffer tank.What can ensure that dispensing stirring system uses water, and the Hydraulic Station controlling water system in time breaks down, it is also possible to fetches water from buffer tank, does not affect water supply.
Above-mentioned each mould is equipped with 30 and takes out stem, described stem of taking out all is contained in and mobile takes out in the frame of scheming, described take out stem preferred rubber expansion take out stem, Stability Analysis of Structures is reliable, taking out stem can 90 ° of upset, from mould, fork takes product, it is provided above a mono beam overhead crane in bridge type taking out scheming, hang one group of 24 air-actuated jaw, disposable put in place to play 24 product clips hang production line front end and be placed on a platform, 24 products being moved to the base that dries in the air and push away a yard place secondary picking up by straddle truck outside the venue, straddle truck can enter program control operation, it is possible to enters manual operation.Being hung production line by mono beam overhead crane in bridge type fixture is disposable by more than one piece product clip, work efficiency is greatly improved.
Wherein, being provided with and control the control unit that described mixer is advanced in described supervisory control desk, this control unit can include displacement transducer, displacement transducer monitor the advanced positions of mixer in real time, feed back to supervisory control desk.Each described mould is equipped with for take out described in detecting scheming to level sensor.Can adopting limit switch to level sensor, it is necessary to explanation, when the 4th group of die casting completes, take out scheming and return to first group of mould pickup, Guan Mo pours into a mould, iterative process.
The work process of this production line is: mobile mixer truck is first placed in starting point, and buffer tank filling up water, agitator has added Gypsum Fibrosum powder.Then starting mobile mixer truck to be stirred, in stirring simultaneously, mobile mixer truck moves forward the die location reaching to water, and is stopped at the corresponding mixing position of mould by accurately controlling mobile mixer truck to level sensor, and agitator declines, and serosity pours into mould.
Generally, agitator base plate is provided with die cover plate, and when cover plate puts in place, in the middle of cover plate, each mould hoop is provided with lift piston valve, and now piston is mentioned by power, and serosity pours into mould.Piston is put down in time delay afterwards, and is supplied water by water system, the serosity being stained with painting is cleaned up in bucket, and 1 minute agitator of time delay promotes and puts in place, and mobile mixer truck returns to position of getting the raw materials ready, first-class water, and material trucd mixer is forwarded to second group of die location and fulfils assignment.Coming and going successively, each three minutes, all program behaviors are by master control platform PRC programming manipulation.
Present invention achieves the hydraulic pressure automatization combination die of mould, shaped article automatic demoulding, four moulds of disposal pouring, production efficiency is high.Take out scheming operating position and can pass through corresponding to level sensor control, and Real-time Feedback is to supervisory control desk, it is easy to controlling, automaticity is high.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.
Claims (7)
1. a gypsum hollow block intelligence production line, it is characterised in that: include supervisory control desk, take out scheming, Mobile cleaning machine, dispensing stirring system, water system, take out the air-actuated jaw above scheming and rack-mounted four groups of moulds；The corresponding described mould of described Mobile cleaning machine is arranged, and its cleaning range can cover all above-mentioned moulds；Described air-actuated jaw and an air compression station connect；Described water system is connected with a Hydraulic Station；Described air compression station and described Hydraulic Station are simultaneously connected with described supervisory control desk.
2. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: described dispensing stirring system includes mixer, sliding case, the distribution feed bin for transfer and the spiral shell fortune machine by raw material cabin feeding；Described distribution feed bin receives the material that described spiral shell fortune machine ships, and the material in distribution feed bin is transported to described mixer by described sliding case.
3. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: described water system includes a buffer tank.
4. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: each described mould is equipped with 30 and takes out stem, described in take out stem and be all contained in mobile taking out in the frame of scheming.
5. a kind of gypsum hollow block intelligence production line according to claim 4, it is characterised in that: described in take out stem be that stem is taken out in rubber manufacturing machinery expansion.
6. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: it is provided with in described supervisory control desk and controls the control unit that described mixer is advanced.
7. a kind of gypsum hollow block intelligence production line according to claim 1, it is characterised in that: each described mould is equipped with for take out described in detecting scheming to level sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610371073.0A CN105799053A (en) | 2016-05-27 | 2016-05-27 | Intelligent production line for hollow gypsum bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610371073.0A CN105799053A (en) | 2016-05-27 | 2016-05-27 | Intelligent production line for hollow gypsum bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105799053A true CN105799053A (en) | 2016-07-27 |
Family
ID=56452230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610371073.0A Pending CN105799053A (en) | 2016-05-27 | 2016-05-27 | Intelligent production line for hollow gypsum bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105799053A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1408521A (en) * | 2001-09-17 | 2003-04-09 | 刘勇军 | Method and apparatus for producing gypsum hollow block |
| JP2004338309A (en) * | 2003-05-16 | 2004-12-02 | Japan Progress Kk | Low noise type production line for concrete product |
| CN201720930U (en) * | 2010-08-09 | 2011-01-26 | 安徽森科新材料有限公司 | Moveable pouring production line for gypsum hollow building block |
| CN102555052A (en) * | 2012-02-03 | 2012-07-11 | 张建兴 | Production line for self-insulation building blocks |
| CN202480227U (en) * | 2012-01-13 | 2012-10-10 | 安徽森科新材料有限公司 | Gypsum block moulding machine adopting pneumatized rubber core-pulling core rod |
| CN104149187A (en) * | 2014-08-14 | 2014-11-19 | 济南大学 | Device and method for automatically and continuously producing composite self-insulation building blocks |
| CN204094934U (en) * | 2014-07-16 | 2015-01-14 | 济南留安石膏机械设备制造有限公司 | A kind of distribution device for gypsum block production equipment |
-
2016
- 2016-05-27 CN CN201610371073.0A patent/CN105799053A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1408521A (en) * | 2001-09-17 | 2003-04-09 | 刘勇军 | Method and apparatus for producing gypsum hollow block |
| JP2004338309A (en) * | 2003-05-16 | 2004-12-02 | Japan Progress Kk | Low noise type production line for concrete product |
| CN201720930U (en) * | 2010-08-09 | 2011-01-26 | 安徽森科新材料有限公司 | Moveable pouring production line for gypsum hollow building block |
| CN202480227U (en) * | 2012-01-13 | 2012-10-10 | 安徽森科新材料有限公司 | Gypsum block moulding machine adopting pneumatized rubber core-pulling core rod |
| CN102555052A (en) * | 2012-02-03 | 2012-07-11 | 张建兴 | Production line for self-insulation building blocks |
| CN204094934U (en) * | 2014-07-16 | 2015-01-14 | 济南留安石膏机械设备制造有限公司 | A kind of distribution device for gypsum block production equipment |
| CN104149187A (en) * | 2014-08-14 | 2014-11-19 | 济南大学 | Device and method for automatically and continuously producing composite self-insulation building blocks |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160727 |
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| RJ01 | Rejection of invention patent application after publication |