CN204748374U - Emery wheel automatic production line - Google Patents
Emery wheel automatic production line Download PDFInfo
- Publication number
- CN204748374U CN204748374U CN201520479603.4U CN201520479603U CN204748374U CN 204748374 U CN204748374 U CN 204748374U CN 201520479603 U CN201520479603 U CN 201520479603U CN 204748374 U CN204748374 U CN 204748374U
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- Prior art keywords
- pipeline
- push rod
- locator
- air pressure
- pressure push
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Abstract
The utility model relates to an emery wheel automatic production line. An emery wheel automatic production line, includes workstation, rolling bar transfer chain, first atmospheric pressure push rod, pressure sensor, bed die transfer chain, batching switch board, second atmospheric pressure push rod, first stopper, batching district locator, goes up the clamping ring transfer chain, scrapes material district locator, scraper blade switch board, compound die district locator, electromagnet, second stopper, hydraulic press, stripper and programmable controller. The utility model discloses an emery wheel automatic production line has following beneficial effect: 1, simple structure, 2, throw material, die -filling, scrape the material, add that processes such as die crushion, suppression, the drawing of patterns combine together with the emery wheel that the great intelligent level of improving production reduces the workman and operates the degree of difficulty.
Description
Technical field
The utility model belongs to technical field of automation, is specifically related to a kind of emery wheel automatic assembly line.
Background technology
Emery wheel is also known as bonded abrasive tool, and emery wheel is, by bonding agent, conventional abrasive material is consolidated into definite shape (most for circular, there are through hole in central authorities), and has the bonded abrasive tool of some strength.It is generally made up of abrasive material, bonding agent and pore, and this three part is often called the three elements of bonded abrasive tool.Classify according to the difference of bonding agent, common are pottery (bonding agent) emery wheel, resin (bonding agent) emery wheel, rubber (bonding agent) emery wheel.Emery wheel is the one that in grinding tool, consumption is maximum, use face is the widest, High Rotation Speed during use, can roughly grind, half fine grinding and fine grinding and fluting and cut-out etc. to the cylindrical of metal or non-metal workpiece, inner circle, plane and various profiles etc.
Traditional emery wheel is that many batch multi items small batches are produced, and the die-filling demoulding is by manually completing, and this production model exists that labour intensity is high, potential safety hazard is many, production human error is large, the low inferior defect of labor productivity.For this reason, start to explore research and development emery wheel successively at western developed country and produce automatic assembly line, but automatic production line system is too loaded down with trivial details, requires high to operating personnel's technical quality, and mostly adopts special plane to produce, applicability and interchangeability bad.
Utility model content
Utility model object: the utility model makes improvement for above-mentioned prior art Problems existing, namely the utility model discloses and is to provide a kind of emery wheel automatic assembly line with automatic scraper and various motorisation unit.The emery wheel stay in grade that this automation equipment manufactures, yield rate is high, operative employee's labour intensity is low, greatly alleviates the contradiction of emery wheel industry lack of labor, reduces the ratio of labour cost in cost.
Technical scheme: a kind of emery wheel automatic assembly line, comprises workbench, rolling bar pipeline, the first air pressure push rod, pressure sensor, bed die pipeline, batching control cabinet, the second air pressure push rod, the first limited block, batching district locator, upper press ring pipeline, scraper district locator, scraper plate switch board, mould closing section locator, magnechuck, the second limited block, hydraulic press, ingot stripper and Programmable Logic Controller;
The top of described rolling bar pipeline is positioned at the side of described workbench, the top of described upper press ring pipeline is positioned at the end of described rolling bar pipeline, the top of described bed die pipeline is positioned at the middle part of the inner side of described rolling bar pipeline, the outside of described rolling bar pipeline is provided with described first air pressure push rod and described second air pressure push rod, the end of described rolling bar pipeline is provided with described first limited block, the position of described first air pressure push rod and the position, top of described bed die pipeline adapt, the position of described second air pressure push rod and the position of described upper press ring pipeline adapt, described pressure sensor is provided with below the rolling bar adjacent with the top of described bed die pipeline,
Described bed die pipeline be provided with described batching control cabinet successively, described scraper plate switch board and described magnechuck, the sidepiece of described bed die pipeline is provided with described batching district locator, described scraper district locator and described mould closing section locator, the position of described batching control cabinet and the position of described batching district locator adapt, described scraper plate switch board and described scraper district locator adapt, the position of described magnechuck and the position of described mould closing section locator adapt, described magnechuck is controlled by travel switch by guide rail at described upper press ring pipeline, move back and forth between described bed die pipeline,
The end of described upper press ring pipeline is provided with described second limited block; the charging aperture of described hydraulic press is located at the end of described bed die pipeline; the charging aperture of described ingot stripper is located at the below of described hydraulic press, and described ingot stripper discharging opening is positioned at the opposite side of described workbench
Programmable Logic Controller is connected with ingot stripper with described first air pressure push rod, described batching control cabinet, described second air pressure push rod, scraper plate switch board, hydraulic press respectively, and Programmable Logic Controller controls the closed of described first air pressure push rod, described batching control cabinet, described second air pressure push rod, scraper plate switch board, hydraulic press and ingot stripper respectively.
A kind of preferred version as emery wheel automatic assembly line a kind of in the utility model: also comprise multiple spacer pin, described spacer pin is located at the end of described upper press ring pipeline.
A kind of preferred version as emery wheel automatic assembly line a kind of in the utility model: also comprise scraper plate, described scraper plate is controlled by described scraper plate switch board.
Beneficial effect: disclosed in the utility model, a kind of emery wheel automatic assembly line has following beneficial effect:
1, structure is simple;
2, emery wheel fed intake, die-filling, scraper, add that the operations such as die-cushion, compacting, the demoulding organically combine, improve production of intelligent level greatly, reduce operative's difficulty, by 4 the workman's manual operationss of original every platform press palpus, be promoted to an oldhand and can operate two press, greatly alleviate the contradiction of emery wheel industry lack of labor, reduce the ratio of labour cost in cost.
Accompanying drawing explanation
Fig. 1 is a kind of emery wheel automatic assembly line structural representation disclosed in the utility model;
Wherein:
1-workbench 2-die sleeve
3-positioning sleeve 4-upper press ring
Pressure ring 6-rolling bar pipeline under 5-
7-bed die
9-first air pressure push rod 10-pressure sensor
11-bed die pipeline 12-batching control cabinet
13-second air pressure push rod 14-first limited block
15-batching district locator 16-upper press ring pipeline
17-scraper plate 18-scraper district locator
19-scraper plate switch board 20-mould closing section locator
21-spacer pin 22-magnechuck
23-second limited block 24-pull bar
25-pressing mold district's push pedal 26-hydraulic press
27-demoulding district's push pedal 28-ingot stripper
30-is with the base substrate of upper and lower pressure ring
Detailed description of the invention:
Below detailed description of the invention of the present utility model is described in detail.
As shown in Figure 1, a kind of emery wheel automatic assembly line, comprises workbench 1, rolling bar pipeline 6, first air pressure push rod 9, pressure sensor 10, bed die pipeline 11, batching control cabinet 12, second air pressure push rod 13, first limited block 14, batching district locator 15, upper press ring pipeline 16, scraper district locator 18, scraper plate switch board 19, mould closing section locator 20, magnechuck 22, second limited block 23, hydraulic press 26, ingot stripper 28 and Programmable Logic Controller;
The top of rolling bar pipeline 6 is positioned at the side of workbench 1, the top of upper press ring pipeline 16 is positioned at the end of rolling bar pipeline 6, the top of bed die pipeline 11 is positioned at the middle part of the inner side of rolling bar pipeline 6, the outside of rolling bar pipeline 6 is provided with the first air pressure push rod 9 and the second air pressure push rod 13, the end of rolling bar pipeline 6 is provided with the first limited block 14, the position of the first air pressure push rod 9 and the position, top of bed die pipeline 11 adapt, the position of the second air pressure push rod 13 and the position of upper press ring pipeline 16 adapt, pressure sensor 10 is provided with below the rolling bar adjacent with the top of bed die pipeline 11,
Bed die pipeline 11 be provided with batching control cabinet 12, scraper plate switch board 19 and magnechuck 22 successively, the sidepiece of bed die pipeline 11 is provided with batching district locator 15, scraper district locator 18 and mould closing section locator 20, the position of batching control cabinet 12 adapts with the position of batching district locator 15, scraper plate switch board 19 and scraper district locator 18 adapt, the position of magnechuck 22 and the position of mould closing section locator 20 adapt, magnechuck 22 is controlled by travel switch and is moved back and forth between upper press ring pipeline 16, bed die pipeline 11 by guide rail
The end of upper press ring pipeline 16 is provided with the second limited block 23, and the charging aperture of hydraulic press 26 is located at the end of bed die pipeline 11, and the charging aperture of ingot stripper 28 is located at the below of hydraulic press 26, and ingot stripper 28 discharging opening is positioned at the opposite side of workbench 1,
Programmable Logic Controller is connected with ingot stripper 28 with the first air pressure push rod 9, batching control cabinet 12, second air pressure push rod 13, scraper plate switch board 19, hydraulic press 26 respectively, and Programmable Logic Controller controls the closed of the first air pressure push rod 9, batching control cabinet 12, second air pressure push rod 13, scraper plate switch board 19, hydraulic press 26 and ingot stripper 28 respectively.
Further, also comprise multiple spacer pin 21, spacer pin 21 is located at the end of upper press ring pipeline 16.
Further, also comprise scraper plate 17, scraper plate 17 is controlled by scraper plate switch board 19.
During use, first on workbench 1, manually die sleeve 2, positioning sleeve 3 and lower pressure ring 5 are installed together and form bed die 7.
Be put into respectively on roller path transmission line 6 with upper press ring 4.On roller path transmission line 6, upper press ring 4 is front, and bed die 7 is rear.
The first limited block 14 place that upper press ring 4 is transferred into the end of roller path transmission line 6 stops, and is pushed on upper press ring pipeline 16 by upper press ring 4 by the second air pressure push rod 13.In addition, roller path transmission line 6 just has pressure sensor 10 to the rolling bar of batching working cabined 12, and just stop during batching working cabined 12 porch when bed die 7 is transferred into, bed die 7 pushes on bed die pipeline 11 by the first air pressure push rod 9, enters batching district.
In workspace of preparing burden: stop when bed die 7 is transferred into batching district's locator 15, batching working cabined 11 controls automatic blending.
After batching terminates, enter scraper workspace: be equipped with when expecting that the bed die 7 of body is transferred into locator 18 place of scraper district and stop, now, rotation platform is provided with below bed die 7, scraper plate switch board 19 controls scraper plate 17 and drops to predeterminated position stopping, and the bed die 7 that material body is housed has rotated scraper under the drive of rotation platform.
After scraper terminates, the bed die 7 that material body is housed is transferred into matched moulds workspace, stops when stop 20 place.Now, upper press ring 4 has been transported to the end of upper press ring pipeline 16, and stops at the second limited block 23 place, locks its position by the spacer pin 21 of upspringing.Upper press ring 4 picks up by magnechuck 22, and stamping die directly over the bed die 7 that material body is housed moving to matched moulds workspace mould, the displacement of upper press ring 4 is by the travel switch restriction that guide rail is arranged.
Mould after matched moulds is pulled on the work top in hydraulic press 26 by pull bar 24.The import of workbench, exit and work top are provided with the sensor hydraulic control machine 26 be connected with PLC and complete pressing mold work.After having suppressed, the work top by pressing mold district push pedal 25 mould being delivered to ingot stripper 28 carries out stripper's work.
After the demoulding, demoulding district push pedal 27 action at twice, first pushes to workbench 1 by the base substrate 30 with upper and lower pressure ring, then die sleeve 2 and positioning sleeve 3 are pushed to workbench 1.Finally by manually complete upper press ring 4, lower pressure ring 5 and base substrate disengaging, clear up and reinstall the work such as mould.
Above embodiment of the present utility model is elaborated.But the utility model is not limited to above-mentioned embodiment, in the ken that art those of ordinary skill possesses, can also make a variety of changes under the prerequisite not departing from the utility model aim.
Claims (3)
1. an emery wheel automatic assembly line, it is characterized in that, comprise workbench (1), rolling bar pipeline (6), first air pressure push rod (9), pressure sensor (10), bed die pipeline (11), batching control cabinet (12), second air pressure push rod (13), first limited block (14), batching district's locator (15), upper press ring pipeline (16), scraper district locator (18), scraper plate switch board (19), mould closing section locator (20), magnechuck (22), second limited block (23), hydraulic press (26), ingot stripper (28) and Programmable Logic Controller,
The top of described rolling bar pipeline (6) is positioned at the side of described workbench (1), the top of described upper press ring pipeline (16) is positioned at the end of described rolling bar pipeline (6), the top of described bed die pipeline (11) is positioned at the middle part of the inner side of described rolling bar pipeline (6), the outside of described rolling bar pipeline (6) is provided with described first air pressure push rod (9) and described second air pressure push rod (13), the end of described rolling bar pipeline (6) is provided with described first limited block (14), the described position of the first air pressure push rod (9) and the position, top of described bed die pipeline (11) adapt, the described position of the second air pressure push rod (13) and the position of described upper press ring pipeline (16) adapt, described pressure sensor (10) is provided with below the rolling bar adjacent with the top of described bed die pipeline (11),
Described bed die pipeline (11) be provided with described batching control cabinet (12) successively, described scraper plate switch board (19) and described magnechuck (22), the sidepiece of described bed die pipeline (11) is provided with described batching district locator (15), described scraper district locator (18) and described mould closing section locator (20), the position of described batching control cabinet (12) and the position of described batching district locator (15) adapt, described scraper plate switch board (19) and described scraper district locator (18) adapt, the position of described magnechuck (22) and the position of described mould closing section locator (20) adapt, described magnechuck (22) is controlled by travel switch by guide rail described upper press ring pipeline (16), move back and forth between described bed die pipeline (11),
The end of described upper press ring pipeline (16) is provided with described second limited block (23); the charging aperture of described hydraulic press (26) is located at the end of described bed die pipeline (11); the charging aperture of described ingot stripper (28) is located at the below of described hydraulic press (26); described ingot stripper (28) discharging opening is positioned at the opposite side of described workbench (1)
Programmable Logic Controller is connected with ingot stripper (28) with described first air pressure push rod (9), described batching control cabinet (12), described second air pressure push rod (13), scraper plate switch board (19), hydraulic press (26) respectively, and Programmable Logic Controller controls the closed of described first air pressure push rod (9), described batching control cabinet (12), described second air pressure push rod (13), scraper plate switch board (19), hydraulic press (26) and ingot stripper (28) respectively.
2. a kind of emery wheel automatic assembly line according to claim 1, is characterized in that, also comprises multiple spacer pin (21), and described spacer pin (21) is located at the end of described upper press ring pipeline (16).
3. a kind of emery wheel automatic assembly line according to claim 1, is characterized in that, also comprises scraper plate (17), and described scraper plate (17) is controlled by described scraper plate switch board (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520479603.4U CN204748374U (en) | 2015-07-03 | 2015-07-03 | Emery wheel automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520479603.4U CN204748374U (en) | 2015-07-03 | 2015-07-03 | Emery wheel automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204748374U true CN204748374U (en) | 2015-11-11 |
Family
ID=54463127
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520479603.4U Withdrawn - After Issue CN204748374U (en) | 2015-07-03 | 2015-07-03 | Emery wheel automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204748374U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924231A (en) * | 2015-07-03 | 2015-09-23 | 大连远东磨具有限公司 | Automatic grinding wheel production line |
| CN106363547A (en) * | 2016-11-21 | 2017-02-01 | 郑州狮虎磨料磨具有限公司 | Double-side feeding production line for superhard grinding wheel |
| CN106378720A (en) * | 2016-11-21 | 2017-02-08 | 郑州狮虎磨料磨具有限公司 | Production line for sandwich type ultra-hard grinding wheels |
| CN107717766A (en) * | 2017-11-27 | 2018-02-23 | 郭伟 | A kind of emery wheel produces scraper |
-
2015
- 2015-07-03 CN CN201520479603.4U patent/CN204748374U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104924231A (en) * | 2015-07-03 | 2015-09-23 | 大连远东磨具有限公司 | Automatic grinding wheel production line |
| CN104924231B (en) * | 2015-07-03 | 2017-03-08 | 大连远东磨具有限公司 | A kind of emery wheel automatic assembly line |
| CN106363547A (en) * | 2016-11-21 | 2017-02-01 | 郑州狮虎磨料磨具有限公司 | Double-side feeding production line for superhard grinding wheel |
| CN106378720A (en) * | 2016-11-21 | 2017-02-08 | 郑州狮虎磨料磨具有限公司 | Production line for sandwich type ultra-hard grinding wheels |
| CN107717766A (en) * | 2017-11-27 | 2018-02-23 | 郭伟 | A kind of emery wheel produces scraper |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151111 Effective date of abandoning: 20171114 |