CN105775770B - Automatic de-stacking, unpacking production line and its production method - Google Patents
Automatic de-stacking, unpacking production line and its production method Download PDFInfo
- Publication number
- CN105775770B CN105775770B CN201610258704.8A CN201610258704A CN105775770B CN 105775770 B CN105775770 B CN 105775770B CN 201610258704 A CN201610258704 A CN 201610258704A CN 105775770 B CN105775770 B CN 105775770B
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- stacking
- packaging bag
- pile
- pressure roller
- compression roller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/08—De-stacking after preliminary tilting of the stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
Abstract
Include depositing pile conveyer for the conveying of pile heap the invention discloses automatic de-stacking, unpacking production line and its production method；The output terminal for depositing pile conveyer is equipped with the de-stacking Subpackaging machine for being used for de-stacking；The side of de-stacking Subpackaging machine is equipped with the picking bag conveyer that single subpackage is removed from pile heap；The output terminal of picking bag conveyer is equipped with charging belt machine；The source end of charging belt machine is equipped with for by the prepressing device of lump material precomminution in subpackage；The output terminal of prepressing device is equipped with the cutter device for unpacking；The lower section of cutter device is equipped with for by material lump breaking apparatus fine crushing；The output terminal of lump breaking apparatus is equipped with the screening plant for detaching material and packaging bag；The lower section of screening plant is equipped with the helix transporting device for conveying material；Using above-mentioned production line and production method, Ji Duodui is conveyed, de-stacking subpackage, is unpacked, material is fine crushing, material screening, material export, packaging bag collection and dedusting are integrated, and it is slight can effectively to reduce labour.
Description
Technical field
The present invention relates to packing machinery technology more particularly to a kind of automatic de-stacking, unpacking production line and
Its production method.
Background technology
To avoid powder material airborne dust, powder material is mostly transported by packaging bag, is typically all to use for convenience of transport
The mode of stacking is transported, and needs manually to carry the packaging bag that material is housed on stacking after stacking is transported to processing ground,
Then artificial unpacking, by the material transfer split out at material requirement, not only labor intensity is big for this mode, but also causes serious
Environmental pollution, be also unfavorable for health.
Invention content
The technical problem to be solved by the present invention is to provide a kind of Ji Duodui conveyings, de-stacking point in view of the deficiencies of the prior art
Wrap, unpack, material is fine crushing, the output of material screening, material, packaging bag collection and dedusting are integrated, it is slight effectively to reduce labour,
Reduce automatic de-stacking, unpacking production line and its production method of environmental pollution.
The present invention uses following technical scheme to solve above-mentioned technical problem：A kind of automatic de-stacking, unpacking production line, including
Pile conveyer is deposited for the conveying of pile heap；
The output terminal for depositing pile conveyer is equipped with the de-stacking Subpackaging machine for being used for de-stacking；
The side of de-stacking Subpackaging machine is equipped with the picking bag conveyer that single subpackage is removed from pile heap；
The output terminal of picking bag conveyer is equipped with charging belt machine；
The source end of charging belt machine is equipped with for by the prepressing device of lump material precomminution in subpackage；
The output terminal of prepressing device is equipped with the cutter device for unpacking；
The lower section of cutter device is equipped with for by material lump breaking apparatus fine crushing；
The output terminal of lump breaking apparatus is equipped with the screening plant for detaching material and packaging bag；
The lower section of screening plant is equipped with the helix transporting device for conveying material；
The one end of screening plant far from lump breaking apparatus is equipped with the useless bag collector for being used for packaging bag after collection is unpacked；
The side of the de-stacking Subpackaging machine is equipped with collection tray device.
It is further improvement of the present invention below：
The de-stacking Subpackaging machine includes fixed seat, is fixedly connected with link in fixed seat, stent is hinged on link,
Lifting chain is connected on stent, the pedestal for being useful for placement tray is fixedly connected on lifting chain, lifting chain can drive bottom
Seat is promoted to certain altitude from bottom to top, and the first oil cylinder is hinged on stent, and wherein one end and the stent of the first oil cylinder are hinged, the
The other end of one oil cylinder is hinged with link, and the first oil cylinder can drive stent vertically to be tilted to side.
It is further improved：
The automatic de-stacking bag opening machine further includes the splitting mechanism being arranged on stent, and splitting mechanism is used for will be every in pile heap
Layer packaging bag is individually dismantled.
It is further improved：
Splitting mechanism includes being arranged on three baffles arranged side by side on stent, and there are one second for connection on each baffle
Oil cylinder, the second oil cylinder can drive baffle to move.
It is further improved：
The prepressing device includes rack, is rotatably connected to initiative compression roller in rack, be sequentially connected on initiative compression roller from
Dynamic pressure roller, initiative compression roller are arranged in parallel with driven rollers, and the axis of initiative compression roller and driven rollers is located in same level.
It is further improved：
Attrition crushing device further includes pressure roller, and upper pressure roller is arranged on the top of initiative compression roller and driven rollers and positioned at master
Position between dynamic pressure roller and driven rollers has gap, the axis of upper pressure roller between upper pressure roller and initiative compression roller and driven rollers
Line is arranged in parallel respectively with initiative compression roller and driven rollers；
The upper pressure roller, initiative compression roller and driven rollers are triangularly arranged；
The upper pressure roller is equipped with height adjustment device, by height adjustment device adjust upper pressure roller with initiative compression roller and from
Gap between dynamic pressure roller；
The height adjustment device includes linking arm, and upper pressure roller rotation connection is connected with tune on the connecting arm, on linking arm
Bolt is saved, spring is set in adjusting bolt；
The initiative compression roller includes roll shaft, has on the excircle of roll shaft and is equipped with pressing plate, axis direction of the pressing plate along roll shaft
Setting；
The cross section of the pressing plate is V-arrangement, and openend and the roll shaft of V-arrangement pressing plate weld.
A kind of automatic de-stacking, unpacking production method, it is characterised in that：Include the following steps：
A, de-stacking, subpackage step；
B, precompressed destruction step；
C, bale broken step；
D, material fine crushing step；
E, screening step；
F, material output step；
G, packaging bag collection step.
It is further improved：
In step a, pile is deposited into fork truck and is deposited on pile conveyer, de-stacking Subpackaging machine is delivered to through depositing pile conveyer, then
The packaging bag on pile heap is subjected to single subpackage blanking by de-stacking Subpackaging machine；
In step b, the packaging bag fallen is delivered to charging belt machine after picking bag conveyer is along packet conveying, by feeding skin
Band machine feeding is crushed through prepressing device precompressed；
In step c, packet is cut by cutter device again by the broken packaging bag of precompressed；
It is fine crushing that the packaging bag cut in step d and material enter lump breaking apparatus progress together；
In step e, it is fine crushing after material and packaging bag enter screening plant, screenings falls into storage bin hopper.
In step f, helix transporting device is arranged at storage bin hopper bottom, and material is exported by helix transporting device to discharge port；
In step f, packaging bag collection step, it is fine crushing after the screened device of packaging bag fall into useless bag collector.
It is further improved：
Dust removal step is further included, in step b, when packaging bag enters prepressing device（5）When, prepressing device（5）Top is equipped with
Dust arrester installation is sealed airborne dust collection.
It is further improved：
Further include collection tray step, in step a, after pile heap is by the single subpackage of de-stacking Subpackaging machine, Kong Duoyuan is returned on road
Reset condition is back to, then collection work is completed by collection tray device.
The present invention uses above-mentioned production line and production method, and Ji Duodui is conveyed, de-stacking subpackage, unpacked, material is fine crushing, material
Screening, material output, packaging bag collection and dedusting are integrated, and can effectively be reduced labour slightly, be reduced environmental pollution.
Above-mentioned technical proposal is described further with reference to the accompanying drawings and examples：
Description of the drawings：
Accompanying drawing 1 is the structural representation of the present invention；
Attached drawing 2 is the vertical view of attached drawing 1；
Attached drawing 3 is the structure diagram of de-stacking Subpackaging machine；
Attached drawing 4 is the right view of attached drawing 3；
Attached drawing 5 is the structure diagram of prepressing device.
In figure：1- deposits pile conveyer；2- de-stacking Subpackaging machines；3- picking bag conveyers；4- charging belt machines；5- prepressing devices；
6- screening plants；7- helix transporting devices；8- collection tray devices；9- gives up a bag collector；10- cutter devices；11- blocks crush dress
It puts；12- fixed seats；13- stents；The first oil cylinders of 14-；15- lifting chains；16- pedestals；17- splittings mechanism；The second oil cylinders of 18-；
19- baffles；20- links；21- racks；22- driven rollers；23- initiative compression rollers；The upper pressure rollers of 24-；The first driving motors of 25-；
The second driving motors of 26-；27- linking arms；28- adjusting bolts；29- springs；30- roll shafts；31- pressing plates.
Specific embodiment
Embodiment, as shown in Figure 1 and Figure 2, a kind of automatic de-stacking, unpacking production line, including be used for the conveying of pile heap to deposit pile defeated
Machine 1 is sent, the output terminal for depositing pile conveyer 1 is equipped with the de-stacking Subpackaging machine 2 for being used for de-stacking, and the side of de-stacking Subpackaging machine 2 is equipped with from pile
The picking bag conveyer 3 of single subpackage is removed on heap, the output terminal of picking bag conveyer 3 is equipped with charging belt machine 4, charging belt machine 4
Source end be equipped with for by the prepressing device 5 of lump material precomminution in subpackage, the output terminal of prepressing device 5 to be equipped with to tear open
The cutter device 10 of packet, the lower section of cutter device 10 are equipped with for by material lump breaking apparatus 11 fine crushing, block to crush dress
The output terminal for putting 11 is equipped with the screening plant 6 for detaching material and packaging bag, and the lower section of screening plant 6 is equipped with to convey material
Helix transporting device 7, the one end of screening plant 6 far from lump breaking apparatus 11 be equipped with for collect unpack after packaging bag it is useless
Bag collector 9.
The side of the de-stacking Subpackaging machine 2 is equipped with collection tray device 8.
The de-stacking Subpackaging machine 2 includes fixed seat 12, is fixedly connected with link 20 in fixed seat 12, is cut with scissors on link 20
Stent 13 is connected to, lifting chain 15 is connected on stent 13, the pedestal for being useful for placement tray is fixedly connected on lifting chain 15
16, lifting chain 15 can drive pedestal 16 to be promoted to certain altitude from bottom to top, be hinged with the first oil cylinder 14 on stent 13, and first
Wherein one end of oil cylinder 14 is hinged with stent 13, and the other end of the first oil cylinder 14 is hinged with link 20, and the first oil cylinder 14 can band
Dynamic stent 13 is vertically tilted to side.
The automatic de-stacking bag opening machine further includes the splitting mechanism 17 being arranged on stent 13, and splitting mechanism 17 is used for pile
Every layer of packaging bag is individually dismantled in heap.
Splitting mechanism 17 includes three baffles 19 arranged side by side being arranged on stent 13, is connected on each baffle 19
One the second oil cylinder 18, the second oil cylinder 18 can drive baffle 19 to move.
During unpacking, the pallet that heap has packaging bag is placed on by fork truck on pedestal 16, lifting chain 15 passes through pedestal 16
Heap there is into the tray lift of packaging bag to certain altitude, the first oil cylinder 14 drive stent 13 is to side inclination, the packet positioned at upper strata
Pack cannot downwards be fallen under the action of baffle 19 along the inclined direction of stent 13, by controlling three the first oil cylinders 14 respectively
Flexible and then control baffle 19 position, select the packaging bag to be removed in every layer.
As shown in figure 5, the prepressing device 5 includes rack 21, initiative compression roller 23 is rotatably connected in rack 21, is actively pressed
Driven rollers 22 are sequentially connected on roller 23, initiative compression roller 23 is arranged in parallel with driven rollers 22, initiative compression roller 23 with from dynamic pressure
The axis of roller 22 is located in same level.
The attrition crushing device further includes pressure roller 24, and upper pressure roller 24 is arranged on initiative compression roller 23 and driven rollers 22
Top and the position between initiative compression roller 23 and driven rollers 22, upper pressure roller 24 and initiative compression roller 23 and driven rollers 22 it
Between there is gap, the axis of upper pressure roller 24 is arranged in parallel respectively with initiative compression roller 23 and driven rollers 22.
The upper pressure roller 24, initiative compression roller 23 and driven rollers 22 are triangularly arranged.
The upper pressure roller 24 is equipped with height adjustment device, and upper pressure roller 24 and initiative compression roller are adjusted by height adjustment device
Gap between 23 and driven rollers 22.
The height adjustment device includes linking arm 27, and upper pressure roller 24 is rotatably connected on linking arm 27, on linking arm 27
Adjusting bolt 28 is connected with, spring 29 is set in adjusting bolt 28.
The contour structures of the upper pressure roller 24, initiative compression roller 23 and driven rollers 22 are identical, are with initiative compression roller 23 below
Example illustrates the structure of pressure roller.
The initiative compression roller 23 includes roll shaft 30, has on the excircle of roll shaft 30 and is equipped with pressing plate 31, and pressing plate 31 is along roll shaft
30 axis direction setting.
The cross section of the pressing plate 31 is V-arrangement, and openend and the roll shaft 30 of V-arrangement pressing plate 31 weld.
A kind of automatic de-stacking, unpacking production method, include the following steps：
A, de-stacking, subpackage step, are deposited into pile with fork truck and deposit on pile conveyer 1, and de-stacking is delivered to through depositing pile conveyer 1
Subpackaging machine 2, then the packaging bag on pile heap is subjected to single subpackage blanking by de-stacking Subpackaging machine 2.
B, precompressed destruction step, the packaging bag fallen are delivered to charging belt machine after picking bag conveyer 3 is along packet conveying
4, it is crushed by 4 feeding of charging belt machine through 5 precompressed of prepressing device；
C, bale broken step cuts 10 bale brokens by cutter device again by the broken packaging bag of precompressed；
D, material fine crushing step, the packaging bag cut and material carry out fine crushing into lump breaking apparatus 11 together；
E, screening step, it is fine crushing after material and packaging bag enter screening plant 6, screenings falls into storage bin hopper.
F, helix transporting device 7 arranged at material output step, storage bin hopper bottom, and material is exported by helix transporting device 7 to going out
Material mouth；
G, packaging bag collection step, it is fine crushing after the screened device 6 of packaging bag fall into useless bag collector 9.
Further include dust removal step, in step B, when packaging bag enters prepressing device 5,5 top of prepressing device is equipped with and gathers dust
Device is sealed airborne dust collection, avoids the excessive influence environment of airborne dust.
Further include collection tray step, in step A, after pile heap is by the 2 single subpackage of de-stacking Subpackaging machine, Kong Duoyuan is returned on road
Reset condition is back to, then collection work is completed by collection tray device 8, pile disk collector collects 5 empty pile disks, to 5 pile disks
It is transported afterwards by fork truck.
Claims (5)
1. automatic de-stacking, unpacking production line, it is characterised in that：Including be used for pile heap conveying deposit pile conveyer（1）；
Deposit pile conveyer（1）Output terminal be equipped with for de-stacking de-stacking Subpackaging machine（2）；
De-stacking Subpackaging machine（2）Side be equipped with the picking bag conveyer of single subpackage removed from pile heap（3）；
Picking bag conveyer（3）Output terminal be equipped with charging belt machine（4）；
Charging belt machine（4）Source end be equipped with for by the prepressing device of lump material precomminution in subpackage（5）；
Prepressing device（5）Output terminal be equipped with for the cutter device unpacked（10）, prepressing device（5）Top is equipped with the dress that gathers dust
It puts；
Cutter device（10）Lower section be equipped with for by material lump breaking apparatus fine crushing（11）；
Lump breaking apparatus（11）Output terminal be equipped with the screening plant for detaching material and packaging bag（6）；
Screening plant（6）Lower section be equipped with for the helix transporting device that conveys material（7）；
Screening plant（6）Far from lump breaking apparatus（11）One end be equipped with for collect unpack after packaging bag useless bag collector
（9）；
The de-stacking Subpackaging machine（2）Side be equipped with collection tray device（8）；
The de-stacking Subpackaging machine（2）Including fixed seat（12）, fixed seat（12）On be fixedly connected with link（20）, link
（20）On be hinged with stent（13）, stent（13）On be connected with lifting chain（15）, lifting chain（15）On be fixedly connected it is useful
In the pedestal of placement tray（16）, lifting chain（15）Pedestal can be driven（16）It is promoted to certain altitude, stent from bottom to top
（13）On be hinged with the first oil cylinder（14）, the first oil cylinder（14）Wherein one end and stent（13）It is hinged, the first oil cylinder（14）'s
The other end and link（20）It is hinged, the first oil cylinder（14）Stent can be driven（13）Vertically tilted to side；It is described pre-
Pressure device（5）Including rack（21）, rack（21）On be rotatably connected to initiative compression roller（23）, initiative compression roller（23）Upper drive connection
There are driven rollers（22）, initiative compression roller（23）With driven rollers（22）It is arranged in parallel, initiative compression roller（23）With driven rollers（22）
Axis be located in same level；
Attrition crushing device further includes pressure roller（24）, upper pressure roller（24）It is arranged on initiative compression roller（23）With driven rollers（22）'s
Top is simultaneously located at initiative compression roller（23）With driven rollers（22）Between position, upper pressure roller（24）With initiative compression roller（23）It is and driven
Pressure roller（22）Between have gap, upper pressure roller（24）Axis respectively with initiative compression roller（23）And driven rollers（22）It is parallel to set
It puts；
The upper pressure roller（24）, initiative compression roller（23）And driven rollers（22）It is triangularly arranged；
The upper pressure roller（24）Height adjustment device is equipped with, upper pressure roller is adjusted by height adjustment device（24）With initiative compression roller
（23）And driven rollers（22）Between gap；
The height adjustment device includes linking arm（27）, upper pressure roller（24）It is rotatably connected on linking arm（27）On, linking arm
（27）On be connected with adjusting bolt（28）, adjusting bolt（28）On be set with spring（29）；
The initiative compression roller（23）Including roll shaft（30）, roll shaft（30）Excircle on have be equipped with pressing plate（31）, pressing plate（31）
Along roll shaft（30）Axis direction setting；
The pressing plate（31）Cross section for V-arrangement, V-arrangement pressing plate（31）Openend and roll shaft（30）Welding；
It further includes and is arranged on stent（13）On splitting mechanism（17）, splitting mechanism（17）For by every layer of packaging bag list in pile heap
Solely dismounting；Splitting mechanism（17）Including being arranged on stent（13）On three baffles arranged side by side（19）, each baffle（19）
There are one the second oil cylinders for upper connection（18）, the second oil cylinder（18）Baffle can be driven（19）Movement;The upper pressure roller（24）, actively
Pressure roller（23）And driven rollers（22）Contour structures it is identical.
2. automatic de-stacking according to claim 1, the production method of unpacking production line, it is characterised in that：Including walking as follows
Suddenly：
A, de-stacking, subpackage step；
B, precompressed destruction step；
C, bale broken step；
D, material fine crushing step；
E, screening step；
F, material output step；
G, packaging bag collection step.
3. automatic de-stacking according to claim 2, the production method of unpacking production line, it is characterised in that：
In step a, pile is deposited into fork truck and deposits pile conveyer（1）On, through depositing pile conveyer（1）It is delivered to de-stacking Subpackaging machine
（2）, then by de-stacking Subpackaging machine（2）Packaging bag on pile heap is subjected to single subpackage blanking；
In step b, the packaging bag fallen is through picking bag conveyer（3）Charging belt machine is delivered to after being conveyed along packet（4）, by feeding
Belt feeder（4）Feeding is through prepressing device（5）Precompressed crushes；
In step c, cut again by cutter device by the broken packaging bag of precompressed（10）Bale broken；
The packaging bag cut in step d and material enter lump breaking apparatus together（11）It carries out fine crushing；
In step e, it is fine crushing after material and packaging bag enter screening plant（6）, screenings falls into storage bin hopper；
In step f, helix transporting device is arranged at storage bin hopper bottom（7）, material is by helix transporting device（7）It exports to discharge port；
In step f, packaging bag collection step, it is fine crushing after the screened device of packaging bag（6）Fall into useless bag collector（9）.
4. automatic de-stacking according to claim 3, the production method of unpacking production line, it is characterised in that：Further include dedusting
Step, in step b, when packaging bag enters prepressing device（5）When, pass through prepressing device（5）The dust arrester installation that top is equipped with, to raising
Dirt is sealed collection.
5. automatic de-stacking according to claim 4, the production method of unpacking production line, it is characterised in that：Further include pallet
Collection step, in step a, pile heap is by de-stacking Subpackaging machine（2）After single subpackage, empty pile backtracking to reset condition, then
By collection tray device（8）Complete collection work.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258704.8A CN105775770B (en) | 2016-04-25 | 2016-04-25 | Automatic de-stacking, unpacking production line and its production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258704.8A CN105775770B (en) | 2016-04-25 | 2016-04-25 | Automatic de-stacking, unpacking production line and its production method |
Publications (2)
| Publication Number | Publication Date |
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| CN105775770A CN105775770A (en) | 2016-07-20 |
| CN105775770B true CN105775770B (en) | 2018-06-26 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110371692A (en) * | 2019-08-07 | 2019-10-25 | 哈尔滨博实自动化股份有限公司 | A kind of unstacker |
| CN110371621A (en) * | 2019-08-07 | 2019-10-25 | 哈尔滨博实自动化股份有限公司 | De-stacking production line |
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| CN113830567B (en) * | 2021-08-13 | 2023-07-21 | 青岛宝佳智能装备股份有限公司 | Unstacking machine suitable for various patterns |
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| Publication number | Publication date |
|---|---|
| CN105775770A (en) | 2016-07-20 |
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Denomination of invention: Automatic destacking and bagging production line and its production method Effective date of registration: 20230630 Granted publication date: 20180626 Pledgee: Bank of Communications Ltd. Weifang branch Pledgor: ANQIU BOYANG MACHINERY MANUFACTURE Co.,Ltd. Registration number: Y2023980046918 |