CN105773144A - Mobile phone automation production line and running method thereof - Google Patents
Mobile phone automation production line and running method thereof Download PDFInfo
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- CN105773144A CN105773144A CN201610319335.9A CN201610319335A CN105773144A CN 105773144 A CN105773144 A CN 105773144A CN 201610319335 A CN201610319335 A CN 201610319335A CN 105773144 A CN105773144 A CN 105773144A
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- mobile phone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention discloses a mobile phone automation production line and a running method of the line. The mobile phone automation production line comprises an inspection conveyor assembling line, and the inspection conveyor assembling line comprises a plurality of double-rail inspection conveyors which are connected in sequence; each double-rail inspection conveyor comprises a fixing frame, a first rail device which is mounted on the fixing frame and used for conveying mobile phone products or parts under the normal mode, a second rail device used for conveying the mobile phone products or parts under the abnormal mode and a moving plate used for containing the mobile phone products or parts; each first rail device comprises a first upper circulation rail assembly and a first lower circulation rail assembly, wherein each first upper circulation rail assembly is used for conveying the corresponding moving plate containing the mobile phone products or parts to the discharging side from the feeding side, and each first lower circulation rail assembly is used for enabling the corresponding moving plate to circularly return to the feeding side from the discharging side; and each second rail device comprises a second upper circulation rail assembly. The mobile phone automation production line can achieve multiple running modes, and when a certain device fails, operation of the whole mobile phone automation production line is not affected.
Description
Technical field
The present invention relates to field of machinery automation, particularly relate to a kind of mobile phone automatized production line and operation method thereof.
Background technology
Along with the rising of scientific and technological development and human cost, manufacturing industry is sought for mechanization and automatization, and over nearly 20 years, manufacturing industry researches and develops and use automatic production line to realize the production automation gradually.
CN202668050U discloses mobile phone production line for automatically assembling, and it includes an annular delivery track, multiple pallet, a loading and unloading station, a ultrasonic welding machine, a labelling machine, an electronic component assembly machine and an electron elements test machine；Multiple pallets are evenly distributed on annular delivery track, and by annular delivery track transport；Loading and unloading station, ultrasonic welding machine, labelling machine, electronic component assembly machine, electron elements test machine successively annularly the transporting direction of delivery track be arranged in annular delivery track on.
But, the annular delivery track of this mobile phone production line for automatically assembling occupies larger space, produces and use cost is higher；And do not have and mobile phone products or part are positioned at working position, the function that mobile phone products or part are operated.The more important thing is, this conveyer belt can only transport mobile phone in the normal mode, not there is the function transporting mobile phone and detection mobile phone under off-order mode (such as during certain plant failure), thus when certain plant failure of this mobile phone automatic detection production line, the operating of whole mobile phone automatic detection production line will be affected, be unfavorable for improving production efficiency.
Summary of the invention
Present invention seek to address that the annular delivery track of existing mobile phone production line for automatically assembling occupies larger space, produce the technical problem higher with use cost, a kind of mobile phone automatized production line is provided, adopt cyclic track assembly setting up and down, compact conformation and be not take up space, effectively save production and use cost；Further, it is possible to realize plurality of operating modes, when certain plant failure of mobile phone automatized production line, the operating of whole automatic production line is not affected.
The present invention is achieved through the following technical solutions: a kind of mobile phone automatized production line, and described mobile phone automatized production line includes the connection platform assembly line for carrying mobile phone products or part, and described connection platform assembly line includes the several double track connection platforms being sequentially connected with；Described double track connection platform includes fixed mount, be installed on fixed mount for carrying the first rail set of mobile phone products or part in the normal mode, for carrying the second rail set of mobile phone products or part under off-order mode, and for placing the movable plate of mobile phone products or part；Described fixed mount be respectively provided on two sides with feed side and exit side, described first rail set includes for being transported to the first of exit side cyclic track assembly from feed side by being placed with the movable plate of mobile phone products or part and be used for making movable plate be circulated back to first cyclic track assembly of feed side from exit side, and described second rail set includes cyclic track assembly on second.
The invention also discloses the operation method of a kind of mobile phone automatized production line, described operation method comprises the steps:
S100: be placed with the movable plate of product or product parts along connection platform assembly line first double track connection platform first on cyclic track assembly, move to the second normal operation position from the first normal operation position；
S110: the movable plate being placed with product or product parts is sequentially moved to cyclic track assembly on the first of next adjacent double track connection platform, moves to the second normal operation position from the first normal operation position；
S120: repeat step S110, until the movable plate being placed with product or product parts moves to cyclic track assembly on the first of last double track connection platform of connection platform assembly line；
S130: unloaded the movable plate of product and moved to first time cyclic track assembly of next adjacent double track connection platform along first time cyclic track component priority order of last double track connection platform, until returning to cyclic track assembly on the first of first double track connection platform.
Enforcement the invention has the beneficial effects as follows: the mobile phone automatized production line of the present invention realizes the automatic transport of mobile phone products or part by arranging several double track connection platform being sequentially connected with composition pipeline, and realize the cycle operation of movable plate by arranging feeding elevator, lifting return current machine, production efficiency can be drastically increased, it is effectively saved artificial, and owing to this double track connection platform adopts cyclic track assembly setting up and down, compact conformation and be not take up space, effectively save production and use cost；Secondly, the mobile phone automatized production line of the present invention is by assembling robot module, the test automation equipment such as device, automatic packing apparatus, realize the automatic assembling of mobile phone, detection and packaging, production efficiency can be drastically increased, be effectively saved artificial；It addition, arranged by the structure of the double track connection platform of the present invention, it is possible to realize plurality of operating modes, when certain plant failure of mobile phone automatized production line, do not affect the operating of whole mobile phone automatized production line.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of mobile phone automatized according to the preferred embodiment of the invention production line.
Fig. 2 is the schematic perspective view of double track connection platform according to the preferred embodiment of the invention.
Fig. 3 is the schematic perspective view of another angle of the double track connection platform shown in Fig. 2.
Fig. 4 is the top view of the double track connection platform shown in Fig. 2.
Fig. 5 is the side view of the double track connection platform shown in Fig. 2.
Fig. 6 is the schematic perspective view of the lift cylinder assembly of the double track connection platform shown in Fig. 2.
Fig. 7 is the side view of the lift cylinder assembly shown in Fig. 6.
Fig. 8 is the schematic perspective view of the movable plate of the double track connection platform shown in Fig. 2.
Fig. 9 is the schematic perspective view of cyclic track assembly on first of the double track connection platform shown in Fig. 2.
Figure 10 is the top view of cyclic track assembly on first shown in Fig. 9.
Figure 11 is the side view of cyclic track assembly on first shown in Fig. 9.
Figure 12 is the schematic perspective view of the tool of the double track connection platform shown in Fig. 1.
Figure 13 is the electrical schematic block diagram of the double track connection platform of the preferred embodiment of the present invention.
Figure 14 is the electrical schematic block diagram of the mobile phone automatized production line of the present invention.
Figure 15 is the flow chart of the operation method of automatic production line according to the preferred embodiment of the invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further detailed.
Being described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of same or like function from start to finish.The embodiment described below with reference to accompanying drawing is illustrative of, and is only used for explaining the present invention, and is not considered as limiting the invention.On the contrary, all changes within the scope of embodiments of the invention include falling into attached claims spirit and intension, amendment and equivalent.
As it is shown in figure 1, the invention discloses a kind of mobile phone automatized production line, described mobile phone automatized production line 1000 includes connection platform assembly line 10, and described connection platform assembly line 10 includes several double track connection platform 1 being sequentially connected with.The present inventor is by long-term design and improvement, obtain the double track connection platform 1 with innovative design of the present invention, the double track connection platform 1 of the present invention adopts modular structure, can according to the needs of mobile phone automatized production line 1000, it is sequentially connected with the double track connection platform 1 of requirement, this double track connection platform 1 can carry out manual operations at some stations easily, automation mechanized operation is carried out at the external automation equipment 30 of other stations, the mobile phone products that is applicable to that described automation equipment 30 can be the automation equipment disclosed in first patent of the present inventor or those skilled in the art are appreciated by is installed, the automation equipment of detection or packaging.The more important thing is, the double track connection platform 1 of the present invention is capable of plurality of operating modes, when certain automation equipment 30 fault that mobile phone automatized production line 1000 is external, do not affect the operating of whole mobile phone automatized production line 1000, and also there is the pattern that the plurality of optional such as quality inspection pattern and bypass mode are selected.
Such as Fig. 2 to Fig. 5, the double track connection platform 1 of the present invention includes fixed mount 19, be installed on fixed mount 19 for carrying the first rail set 11 of mobile phone products or part in the normal mode, for carrying the second rail set 12 of mobile phone products or part under off-order mode, and for placing the movable plate 13 of mobile phone products or part；Described fixed mount 19 be respectively provided on two sides with feed side 141 and exit side 142, described first rail set 11 includes for being transported to the first of exit side 142 cyclic track assembly 111 from feed side 141 by being placed with the movable plate of mobile phone products or part and be used for making movable plate 13 be circulated back to first cyclic track assembly 112 of feed side 141 from exit side 142, and described second rail set 12 includes cyclic track assembly 121 on second.
In the present embodiment, consult Figure 12, described double track connection platform 1 also includes the tool 16 for receiving mobile phone products or part being installed on movable plate 13, described tool 16 is designed according to the shape and size of product, for mobile phone products or part are housed in tool 16 preferably, described tool 16 can be arranged as required to several installing space 161, and in the present embodiment, described tool 16 is provided with four installing spaces 161 for housing mobile phone or mobile phone part.
As shown in Figures 2 to 5, described double track connection platform 1 is provided with four working positions 17, is provided with Dual positioning parts at described working position 17；Described Dual positioning parts include for stopping that movable plate 13 is at the stop cylinder 181 of working position 17 and the lift cylinder assembly 182 for jack-up movable plate 13, described stop cylinder 181 is arranged near the exit side 142 of described working position 17, and described lift cylinder assembly 182 is positioned at the middle part of working position 17.Consulting Fig. 6, Fig. 7 and Fig. 8, described lift cylinder assembly 182 includes top board 1821 and is arranged at the lift cylinder 1822 for jack-up top board 1821 below top board 1821.Preferably, described lift cylinder assembly 182 also includes installing rack 1823, and described lift cylinder 1822 and top board 1821 are fixed on installing rack 1823.In the present embodiment, described top board 1821 is provided with fixing post 1824, described movable plate 13 is correspondingly provided with the fixing hole 131 (consult Fig. 8) suitable with fixing post 1824, in order to location and jack-up movable plate 13 or be easy to movable plate 13 and continue to move to.It is understood that top board 1821 and movable plate 13 version that is fixing and that separate effectively can be used equally to the present invention, it is not limited to the form that fixing post coordinates with fixing hole.
nullConsult shown in Fig. 2 to Fig. 8 and Figure 12，In a preferred embodiment of the invention，Described double track connection platform also includes the sensing element (not shown) for sensing movable plate position、Central control processing unit 20，Described sensing element、Lift cylinder 1822、Stop that cylinder 181 electrically connects with central control processing unit 20 respectively，Described sensing element is installed on the appropriate location of working position 17，When movable plate 13 moves along double track connection platform 1，When moving to a certain working position 17，Sense element senses is to movable plate 13，Signal is sent to central control processing unit 20，Central control processing unit 20 controls to stop that cylinder 181 works，Movable plate 13 is stopped and is positioned at working position 17，Simultaneously，Central control processing unit 20 controls lift cylinder 1822 and works，Lift cylinder 1822 is jack-up top board 1821 upwards，Fixing post 1824 on top board 1821 stretches in the fixing hole 131 on movable plate 13，Movable plate 13 is fixed on lift cylinder assembly 182 and is driven by lift cylinder assembly 182 and move up，When needs movable plate 13 continues to move to next working position 17，Central control processing unit 20 controls lift cylinder 1822、Control to stop cylinder 181 homing.Described lift cylinder 1822 can adopt the lift cylinder 1822 that those skilled in the art commonly use, its size and specification to select as required.
As shown in Figures 2 to 5, in the present embodiment, on described first, cyclic track assembly 111 is provided with two normal operation positions, and said two normal operation position includes the 171, second normal operation position 172, the first normal operation position；In the normal mode, the movable plate 13 cyclic track assembly 111 along first being placed with mobile phone products or part moves, the second normal operation position 172 is moved to from the first normal operation position 171, in the first normal operation position 171 or the second normal operation position 172, mobile phone products or part to placing on movable plate 13 is operated the mechanical hand of staff or automation equipment 30, it is sequentially moved to cyclic track assembly 111 on the first of next adjacent double track connection platform 1 again, moves to the second normal operation position 172 from its first normal operation position 171.On second, cyclic track assembly 121 is provided with two standby working positions, the standby working position of said two includes the first standby working position 173, second standby working position 174, under error pattern, the movable plate 13 first normal operation position 171 of cyclic track assembly 111 along the first of double track connection platform 1 being placed with mobile phone products or part moves to the first of cyclic track assembly 121 the standby working position 173 on second, along second, cyclic track assembly 121 moves to the second standby working position 174 again, continue to move to the first of cyclic track assembly 121 the standby working position 173 on the second of adjacent double track connection platform 1, it is then return to the first normal operation position 171 of cyclic track assembly 111 on the first of adjacent double track connection platform 1.Under quality inspection pattern, pressing quality inspection button, the movable plate 13 first normal operation position 171 of cyclic track assembly 111 along the first of double track connection platform 1 being placed with mobile phone products or part moves to the first of cyclic track assembly 121 the standby working position 173 on second, press quality inspection button again, mobile phone products or part are put back to movable plate 13, and the movable plate 13 being placed with mobile phone products or part moves to the second normal operation position 172 in the first normal operation position 171 of cyclic track assembly 111 along first.In bypass mode, pressing bypass button, the movable plate 13 first normal operation position 171 of cyclic track assembly 111 along the first of double track connection platform 1 being placed with mobile phone products or part is sequentially moved to the first normal operation position 171 of cyclic track assembly 111 on the first of next adjacent double track connection platform 1.
It is worth mentioning that, due under error pattern or quality inspection pattern, movable plate 13 needs the first normal operation position 171 of cyclic track assembly 111 from first to move to the first of cyclic track assembly 121 the standby working position 173 on second, thus in the preferred case, mechanical hand and the second normal operation position 172 of staff or automation equipment 30 connect, and in the second normal operation position 172 on movable plate 13 place mobile phone products or part be operated, avoid interference the motion of movable plate 13 so that the design more reasonable structure of whole double track connection platform 1.
As shown in Figures 2 to 5, in the present embodiment, described double track connection platform 1 also includes for making movable plate 13 position moving assembly 15 of movement between cyclic track assembly 121 on cyclic track assembly 111 and second on first, in the present embodiment, described position moving assembly 15 is located at the side (feed side) of fixed mount 19 setting that matches with described lift cylinder assembly 182, described position moving assembly 15 includes mobile cylinder (not shown), the cylinder axis 152 extending mobile cylinder and the clamp assemblies 151 for clamping movable plate 13 being installed on cylinder axis 152；Correspondingly, consult Fig. 8, described movable plate 13 is provided with mean for the fixed block 132 of described clamp assemblies 151 clamping.In the present embodiment, described position moving assembly 15 is positioned at the side (feed side) of the first normal operation position 171 and the first standby working position 173, clamp assemblies 151 can be passed through and clamp the fixed block 132 on movable plate 13, mobile cylinder drives clamp assemblies 151 to move along cylinder axis 152, movable plate 13 is moved to from the first normal operation position 171 first standby working position 173, or movable plate 13 is moved to the first normal operation position 171 from the first standby working position 173；Certainly, described position moving assembly 15 is arranged at exit side also dependent on needs, it is preferably provided at the side (feed side) near the first normal operation position 171 and the first standby working position 173, and automation equipment 30 is connected at the second normal operation position 171 place, manual operation position is set at the second standby working position 174 place so that the operation of whole double track connection platform is more reasonable.
It is worth mentioning that, described lift cylinder assembly 182 not only has the effect coordinating stop cylinder 181 to realize Dual positioning, also there is cooperation position moving assembly 15, make movable plate 13 effect of movement between cyclic track assembly 121 on cyclic track assembly 111 and second on first.In the present embodiment, when movable plate 13 moves along double track connection platform 1, when moving to the first working position 17, stop that cylinder 181 works, movable plate 13 is stopped and is positioned at working position 17.Simultaneously, lift cylinder assembly 182 works, lift cylinder 1822 is jack-up top board 1821 upwards, fixing post 1824 on top board 1821 stretches in the fixing hole 131 on movable plate 13, movable plate 13 is fixed on lift cylinder assembly 182, movable plate 13 is by described lift cylinder assembly 182 upwards jack-up, fixed block 132 on movable plate 13 is positioned at sustained height operative position (namely at this height and position with the clamp assemblies 151 on position moving assembly 15, the action that fixed block 132 on movable plate 13 can be clamped or unclamp by clamp assemblies 151 on position moving assembly 15 easily).nullNow，If (automation equipment electrically connects the automation equipment 30 being connected with the second normal operation position 172 of double track connection platform 1 with central control processing unit，Signal is sent to central control processing unit) during fault，Needs have been manually done operation，Then clamp the fixed block 132 on movable plate 13 by the clamp assemblies 151 of position moving assembly 15，Mobile cylinder drives clamp assemblies 151 to move along cylinder axis 152，Movable plate 13 is moved to from the first normal operation position 171 first standby working position 173，Then clamp assemblies 151 unclamps the clamping to fixed block 132，Lift cylinder assembly 182 homing，Stop cylinder 181 homing，Movable plate 13 moves to the second standby working position 174，Mobile phone products on movable plate 13 or part can be carried out hand assembled at the second standby working position 174，Will not break down because of the automation equipment being connected with the second normal operation position 172，And affect double track connection platform 1 and the operating of whole automatic production line.
It is understandable that, in other embodiments of the invention, position moving assembly 15 is not limited to the structure in the present embodiment, movable block 13 is also not necessarily limited to the structure in the present embodiment, if can be reliable and stable make movable plate 13 on first on first normal operation position 171 and second of cyclic track assembly 111 between first standby working position 173 of cyclic track assembly 121 version of movement be used equally to the present invention.Consult Figure 13, in a preferred embodiment of the invention, described automation equipment 30, the mobile cylinder of position moving assembly 15, clamp assemblies 151 electrically connect with central control processing unit 20, automation equipment 30 electrically connects with central control processing unit 20, send signal to central control processing unit 20 during fault, central control processing unit 20 control the work of mobile cylinder, clamp assemblies 151.Described mobile cylinder, clamp assemblies 151 can select according to the needs of those skilled in the art, and its size and specification can select as required.In the present embodiment, described lift cylinder assembly 182 is installed on the first normal operation position 171 and the first standby working position 173 place, for cooperation position moving assembly 15, movable plate 13 is made on first, first normal operation position 171 and second of cyclic track assembly 111 to be moved between first standby working position 173 of cyclic track assembly 121.In other embodiments, as needed in any one in four working positions or several working position, lift cylinder assembly 182 can be installed, the version of described lift cylinder assembly 182 is also not necessarily limited to the version of the present embodiment, as long as disclosure satisfy that makes movable plate move to standby working position from normal operation position under error pattern or quality inspection pattern, it is simple to set-up mode and version that whole automatic production line runs are used equally to the present invention.
As shown in Fig. 2 to Fig. 5 and Fig. 9 to Figure 11, in the present embodiment, on described first, cyclic track assembly 111 is for legend, and on described second, the structure of 121, first time cyclic track assembly 112 of cyclic track assembly is similar with cyclic track assembly 111 on first.On described first, cyclic track assembly 111 includes driving belt 114 on two the first upper rails 113, first and driving motor 115 for driving to drive on first on the first of belt 114 shuttling movement, wherein, on first drive belt 114 be installed on the first upper rail 113, on first drive motor 115 be connected on first drive belt 114 one end；In the normal mode, when movable plate 13 is positioned on first and drives on belt 114, driving under the driving of motor 115 on first, movable plate 13 drives belt 114 to drive on first, slide along two the first upper rails 113, move to the second normal operation position 172 from the first normal operation position 171.
On described second, cyclic track assembly 121 includes two the second upper rails, drives belt on second and drive motor for driving to drive on second on the second of endless belt motion, wherein, drive belt to be installed on the second upper rail on second, on second, drive motor to be connected on second to drive one end of belt；Under error pattern, when movable plate 13 is positioned on second and drives on belt, driving under the driving of motor on second, movable plate 13 drives belt drive on second, slide along two the second upper rails, move to the second standby working position 174 from the first standby working position 173.
Such as Fig. 2, shown in Fig. 3 and Fig. 5, it is worth mentioning that, described first rail set 11 also includes for making movable plate 13 be circulated back to first cyclic track assembly 112 of feed side 141 from exit side 142, when movable plate 13 moves to last double track connection platform 1 along the several double track connection platforms 1 being sequentially connected with, it is circulated back to first double track connection platform 1 by first cyclic track assembly 112 again from last double track connection platform 1, so that movable plate 13 loopy moving on several double track connection platforms 1 being sequentially connected with, realize the continuous installation of mobile phone products or part, detection and production, such as: adopt the mobile phone automatized production line 1000 of double track connection platform 1, the installation that can complete a mobile phone in 10 seconds, detection and packaging.
Similarly, described first time cyclic track assembly 112 includes two the first lower guideways, drives belt for first time and for driving the first time driving motor driving endless belt motion first time, wherein, driving for first time belt to be installed on the first lower guideway, first time driving motor is connected to the one end driving belt first time；When movable plate 13 is positioned at first time and drives on belt, under the driving of first time driving motor, movable plate 13 is driven belt drive by first time, slides along two the first lower guideways, moves to feed side 141 from the exit side 142 of double track connection platform 1.
As shown in figure 12, in a preferred embodiment of the invention, driving on described first drives motor, first time driving motor to electrically connect with central control processing unit 20 respectively on motor 115, second, central control processing unit 20 control to drive the operating driving motor, first time driving motor on motor 115, second on first.Driving the motor driving on motor 115, second motor, first time driving motor that those skilled in the art can be adopted to commonly use on described first, its size and specification can select as required.
nullAs shown in Fig. 2 to Fig. 5 and Figure 12，The double track connection platform 1 of the present invention is additionally provided with control knob 143，Described control knob 143 includes but not limited to start key、Pause key、Stop key、Quality inspection button and bypass button，Can be configured as required，Described control knob 143 electrically connects with described central control processing unit 20，The operating of all parts is controlled by described central control processing unit 20，Such as: click stop key，Signal is sent by central control processing unit 20，Driving motor 115 on first can be stopped、Motor is driven on second、First time driving motor、Stop cylinder 181、The operating of lift cylinder 1822 and mobile cylinder，The control circuit of described control knob 143 and central control processing unit 20 can be passed through existing techniques in realizing by those skilled in the art，As long as being capable of double track connection platform 1 controls the control knob 143 of function and central control processing unit 20 being used equally to the present invention，Described control knob 143 can be configured as required.
With continued reference to Fig. 1, described connection platform assembly line 10 also includes feeding elevator 2 and lifting return current machine 3, and described feeding elevator 2, several connection platform 1, lifting return current machine 3 are sequentially connected with；Described feeding elevator 2 is connected with first connection platform 1, for the movable plate 13 being placed with mobile phone products or part is put into first connection platform 1, described lifting return current machine 3 is connected with last connection platform 1, for making the movable plate 13 unloading product be circulated back to single track connection platform 1；More specifically, on the first of first connection platform of described feeding elevator 2 and connection platform assembly line, cyclic track assembly 111 is connected, and lifting return current machine 3 is connected with first time cyclic track assembly 112 of last connection platform of connection platform assembly line 10.Be capable of the feeding elevator 2 of above-mentioned functions, the structure of lifting return current machine 3 is used equally to the present invention, and those skilled in the art can be designed according to existing experience and workpiece and make.
As it is shown in figure 1, described mobile phone automatized production line 1000 includes at least one automation equipment 30, at least one automation equipment 30 described is connected with at least one double track connection platform 1.Described automation equipment 30 include the mounter people's module for automatically installing certain part of product, for detect properties of product test device in one or several.
Specifically, consult Fig. 1, in the present embodiment, described several connection platform 1 includes several manual connection platform and several automatic connection platform, described manual connection platform includes for the mobile phone products carried in connection platform assembly line 10 or part are carried out manually-operated manual operation position, in a preferred embodiment, described manual operation position is arranged at the second working position 172, is operated by manual；Several automation equipments 30 are connected with several automatic connection platforms respectively, and described automatic connection platform includes the automatic operative position for being connected with mounter people's module.In a preferred embodiment, the side of described automatic operative position cyclic track assembly 111 on the first of automatic connection platform is arranged, and the mechanical hand of mounter people's module is pointed on the movable plate 13 of the second working position 172 of automatic connection platform product parts and assembles.It is understood that the quantity of manual connection platform and automatic connection platform can be configured as required, it is distinctive in that automatic connection platform connects automation equipment 30, i.e. the automation equipment 30 such as mounter people module, test device.
nullIt is worth mentioning that，Described automatic connection platform include for mounter people's module、The automatic operative position that the automation equipments 30 such as test device connect，And when automation equipment 30 fault，Mobile phone products or part for being pointed to conveying in connection platform assembly line 10 carry out manually-operated manual operation position，Described automatic operative position is located at the side (side of cyclic track assembly 111 is arranged on the first of double track connection platform) of double track connection platform 1，The opposite side (side of cyclic track assembly 121 is arranged on the second of double track connection platform) of double track connection platform 1 is located in described manual operation position，In a preferred embodiment of the invention，The second normal operation position 172 that described automatic operative position is located on first cyclic track assembly 111，The second standby working position 174 that cyclic track assembly 121 is located on second in described manual operation position.When mistake occur in the automation equipments 30 such as the mounter people's module being connected with automatic operative position, test device, when the mobile phone products placed on the movable plate 13 on the second normal operation position 172 of cyclic track assembly on first or part cannot be operated, by making movable plate 13 move to the second standby working position 174, in manual operation position, mobile phone products or part are operated, without influence on the operation of next adjacent double track connection platform 1 or even whole mobile phone automatized production line 1000, it is effectively improved production efficiency.
As it is shown in figure 1, described mobile phone automatized production line 1000 also includes the automatic packing apparatus for mobile phone products is packed, described automatic packing apparatus is connected with lifting return current machine 2.
As shown in figure 14, the mobile phone automatized production line 1000 of the present invention also includes the console 40 for controlling described feeding elevator 2, several double track connection platform 1, lifting return current machine 3, several mounter people's module 30, test device, packing device operation, and described feeding elevator 2, several connection platform 1, lifting return current machine 3, several mounter people's module 30, test device, packing device are electrically connected with console 40 respectively.By described console 40, the operating of described feeding elevator 2, several connection platform 1, lifting return current machine 3, several mounter people's module 30, test device, packing device can be controlled, the control module that central control processing unit 20 is console 40 of above-mentioned double track connection platform 1, the several central control processing unit 20 for controlling double track connection platform 1 are integrated in this console 40 jointly.Described console 40 can be passed through existing techniques in realizing by those skilled in the art, it is preferable that adopting the software program of the present inventor to realize, inventor have submitted software copyright registration with regard to the control program of console 40.
The invention also discloses the operation method of a kind of mobile phone automatized production line 1000, comprise the steps: S100: be placed with the movable plate of product or product parts along connection platform assembly line first double track connection platform first on cyclic track assembly, move to the second normal operation position from the first normal operation position；S110: the movable plate being placed with product or product parts is sequentially moved to cyclic track assembly on the first of next adjacent double track connection platform, moves to the second normal operation position from the first normal operation position；S120: repeat step S110, until the movable plate being placed with product or product parts moves to cyclic track assembly on the first of last double track connection platform of connection platform assembly line；S130: unloaded the movable plate of product and moved to first time cyclic track assembly of next adjacent double track connection platform along first time cyclic track component priority order of last double track connection platform, until returning to cyclic track assembly on the first of first double track connection platform.Above-mentioned operation method is the operation method of mobile phone automatized production line 1000 in the normal mode.
When the operational mode of mobile phone automatized production line 1000 not only includes normal mode, also include error pattern, quality inspection pattern and flow pattern.
Under described error pattern, described step S110 includes following sub-step: sub-step S111, when mistake occurs in the automation equipment 30 being connected with a certain double track connection platform 1, the movable plate 13 first normal operation position 171 of cyclic track assembly along the first of this double track connection platform 1 being placed with mobile phone products or part moves to the first of cyclic track assembly the standby working position 173 on second, then cyclic track assembly moves to the second standby working position 174 along second；Then it is sequentially moved on the second of adjacent double track connection platform 1 the first of cyclic track assembly standby working position 173, returning the first normal operation position 171 of cyclic track assembly on the first of adjacent double track connection platform 1, then along first, cyclic track assembly moves to the second normal operation position 172.And sub-step S115: the movable plate 13 being placed with mobile phone products or part is sequentially moved to cyclic track assembly on the first of next adjacent double track connection platform, moves to the second normal operation position from the first normal operation position.Described error pattern, namely there is mistake in the automation equipment 30 being connected with a certain double track connection platform 1, when the mobile phone products placed on the movable plate 13 on the second normal operation position 172 of cyclic track assembly on first or part cannot be operated, by making movable plate 13 move to the first standby working position 173, move again to the second standby working position 174, by manually mobile phone products or part being operated in this operation, it is then return to next adjacent double track connection platform 1, without influence on the double track connection platform 1 that the next one is adjacent, or even the operation of whole mobile phone automatized production line 1000.
Described operation method also includes quality inspection pattern, under quality inspection pattern, described step S110 includes following sub-step: step S112, when pressing the quality inspection button on a certain double track connection platform 1, the movable plate 13 first normal operation position 171 of cyclic track assembly along the first of double track connection platform 1 being placed with mobile phone products or part moves to the first of cyclic track assembly the standby working position 173 on second, press this quality inspection button again, mobile phone products or part are put back to movable plate 13, the movable plate 13 being placed with mobile phone products or part moves to the second normal operation position 172 in the first normal operation position 171 of cyclic track assembly along first.And sub-step S115: it is placed with the movable plate of mobile phone products or part and is sequentially moved on the first of next adjacent connection platform cyclic track assembly, move to the second normal operation position from the first normal operation position.Described quality inspection pattern, namely the pattern adopted when quality inspection personnel or client inspect the installation of mobile phone products or part by random samples or whether quality is qualified, mobile phone products on mobile phone automatic production line 1000 or part can be inspected by random samples in real time by quality inspection pattern, do not affect normal operation, production efficiency can be effectively improved, and conveniently mobile phone products or part are carried out quality testing.
Described operation method also includes bypass mode, in bypass mode, described step S110 includes following sub-step: when step S113, the bypass button pressed on a certain double track connection platform 1, and the movable plate 13 first normal operation position 171 of cyclic track assembly along the first of double track connection platform 1 being placed with mobile phone products or part is sequentially moved to the first normal operation position 171 of cyclic track assembly on the first of next adjacent double track connection platform 1.And sub-step S115: it is placed with the movable plate of mobile phone products or part and is sequentially moved on the first of next adjacent connection platform cyclic track assembly, move to the second normal operation position from the first normal operation position.Described bypass mode, namely when certain double track connection platform of automatic production line is served only for simply conveying mobile phone products or part, it is not necessary to when being operated, it is possible to adopt bypass mode, save the time, and provide production efficiency.
Implement the mobile phone automatized production line of the present invention, at least have the advantages that the mobile phone automatized production line of the present invention realizes the automatic transport of mobile phone products or part by arranging several double track connection platform being sequentially connected with composition pipeline, and realize the cycle operation of movable plate by arranging feeding elevator, lifting return current machine, production efficiency can be drastically increased, it is effectively saved artificial, and owing to this double track connection platform adopts cyclic track assembly setting up and down, compact conformation and be not take up space, effectively save production and use cost；Secondly, the mobile phone automatized production line of the present invention is by assembling robot module, the test automation equipment such as device, automatic packing apparatus, realize the automatic assembling of mobile phone, detection and packaging, production efficiency can be drastically increased, be effectively saved artificial；It addition, arranged by the structure of the double track connection platform of the present invention, it is possible to realize plurality of operating modes, when certain plant failure of mobile phone automatized production line, do not affect the operating of whole mobile phone automatized production line.
In describing the invention, it is to be understood that term " first ", " second " etc. only for descriptive purposes, and it is not intended that instruction or hint relative importance.In describing the invention, except as otherwise noted, " multiple " are meant that two or more.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: these embodiments can being carried out multiple change, amendment, replacement and modification when without departing from principles of the invention and objective, the scope of the present invention is limited by claim and equivalent thereof.
Claims (10)
1. a mobile phone automatized production line, it is characterised in that described mobile phone automatized production line includes the connection platform assembly line for carrying mobile phone products or part, described connection platform assembly line includes the several double track connection platforms being sequentially connected with；Described double track connection platform includes fixed mount, be installed on fixed mount for carrying the first rail set of mobile phone products or part in the normal mode, for carrying the second rail set of mobile phone products or part under off-order mode, and for placing the movable plate of mobile phone products or part；Described fixed mount be respectively provided on two sides with feed side and exit side, described first rail set includes for being transported to the first of exit side cyclic track assembly from feed side by being placed with the movable plate of mobile phone products or part and be used for making movable plate be circulated back to first cyclic track assembly of feed side from exit side, and described second rail set includes cyclic track assembly on second.
2. mobile phone automatized production line according to claim 1, it is characterized in that, described mobile phone automatized production line also includes feeding elevator and lifting return current machine, on the first of first double track connection platform of described feeding elevator and connection platform assembly line, cyclic track assembly is connected, and lifting return current machine is connected with first time cyclic track assembly of last double track connection platform of connection platform assembly line.
3. mobile phone automatized production line according to claim 2, it is characterised in that described automatic production line also includes automation equipment, and described automation equipment is connected with double track connection platform；
Described automation equipment include the mounter people's module for automatically installing mobile phone part, for detect mobile phone products performance test device in one or several；
Described automatic production line also includes the console for controlling described feeding elevator, connection platform, lifting return current machine, automation equipment operation, and described feeding elevator, connection platform, lifting return current machine, automation equipment are electrically connected with console respectively.
4. mobile phone automatized production line according to claim 3, it is characterized in that, described double track connection platform includes manual connection platform and automatic connection platform, and described manual connection platform includes for the mobile phone products carried in connection platform assembly line or part are carried out manually-operated manual operation position；Described automation equipment is connected with automatic connection platform, described automatic connection platform includes the automatic operative position for being connected with automation equipment, and when automation equipment fault, carry out manually-operated manual operation position for the mobile phone products or part being pointed to conveying in connection platform assembly line.
5. the mobile phone automatized production line according to claim 2-4 any one, it is characterized in that, described mobile phone automatized production line also includes the automatic packing apparatus for mobile phone products is packed, described automatic packing apparatus is connected with lifting return current machine, and described automatic packing apparatus includes the PE bag of dress automatically, bag sealing device and the automatic packing device that are sequentially connected with.
6. mobile phone automatized production line according to claim 1, it is characterized in that, on described first, cyclic track assembly includes two the first upper rails, drives belt on first and drive motor for driving to drive on first on the first of endless belt motion, wherein, drive belt to be installed on the first upper rail on first, on first, drive motor to be connected on first to drive one end of belt；
Described first time cyclic track assembly includes two the first lower guideways, drives belt for first time and for driving the first time driving motor driving endless belt motion first time, wherein, drive for first time belt to be installed on the first lower guideway, on first, drive motor to be connected on first to drive one end of belt.
On described second, cyclic track assembly includes two the second upper rails, drives belt on second and drive motor for driving to drive on second on the second of endless belt motion, wherein, drive belt to be installed on the second upper rail on second, on second, drive motor to be connected on second to drive one end of belt.
7. mobile phone automatized production line according to claim 1, it is characterized in that, described double track connection platform is provided with several working position, is provided with for stopping the movable plate stop cylinder at working position at described several working positions, and described stop cylinder is arranged near the exit side of described working position；It is selectively provided with the lift cylinder assembly for jack-up movable plate at described several working positions, described lift cylinder assembly is positioned at the middle part of working position, and described lift cylinder assembly includes top board and is arranged at the lift cylinder for jack-up top board below top board.
8. mobile phone automatized production line according to claim 7, it is characterised in that on described first, cyclic track assembly is provided with two normal operation positions, said two normal operation position includes the first normal operation position, the second normal operation position；On second, cyclic track assembly is provided with two standby working positions, and the standby working position of said two includes the first standby working position, the second standby working position；
Described double track connection platform also includes for making movable plate position moving assembly of movement between cyclic track assembly on cyclic track assembly and second on first, described position moving assembly is located at the side of fixed mount and is equipped with described lift cylinder assembly, and described position moving assembly includes mobile cylinder, extends mobile cylinder and the clamp assemblies for clamping movable plate being installed on cylinder axis；Being provided with mean for the fixed block of described clamp assemblies clamping on described movable plate, when described movable plate is by described lift cylinder assembly jack-up, the fixed block on movable plate is positioned at sustained height operative position with the clamp assemblies on the moving assembly of position.
9. the operation method of a mobile phone automatized production line, it is characterised in that described operation method comprises the steps:
S100: be placed with the movable plate of product or product parts along connection platform assembly line first double track connection platform first on cyclic track assembly, move to the second normal operation position from the first normal operation position；
S110: the movable plate being placed with product or product parts is sequentially moved to cyclic track assembly on the first of next adjacent double track connection platform, moves to the second normal operation position from the first normal operation position；
S120: repeat step S110, until the movable plate being placed with product or product parts moves to cyclic track assembly on the first of last double track connection platform of connection platform assembly line；
S130: unloaded the movable plate of product and moved to first time cyclic track assembly of next adjacent double track connection platform along first time cyclic track component priority order of last double track connection platform, until returning to cyclic track assembly on the first of first double track connection platform.
10. operation method according to claim 9, it is characterised in that described operation method also includes error pattern, under error pattern, step S110 includes following sub-step:
Sub-step S111, when there is mistake in the automation equipment being connected with a certain double track connection platform, the movable plate being placed with product or product parts moves to the first of cyclic track assembly the standby working position on second in the first normal operation position of cyclic track assembly along the first of this double track connection platform, along second, cyclic track assembly moves to the second standby working position again, then the first standby working position of cyclic track assembly on the second of adjacent double track connection platform it is sequentially moved to, return the first normal operation position of cyclic track assembly on the first of adjacent double track connection platform, then along first, cyclic track assembly moves to the second normal operation position；
And sub-step S115: the movable plate being placed with product or product parts is sequentially moved to cyclic track assembly on the first of next adjacent double track connection platform, moves to the second normal operation position from the first normal operation position；
And/or, described operation method also includes quality inspection pattern, under quality inspection pattern, described step S110 includes following sub-step: step S112, when pressing the quality inspection button on a certain double track connection platform, the movable plate being placed with product or product parts moves to the first of cyclic track assembly the standby working position on second in the first normal operation position of cyclic track assembly along the first of this double track connection platform, press this quality inspection button again, product or product parts are put back to movable plate, the movable plate being placed with product or product parts moves to the second normal operation position in the first normal operation position of cyclic track assembly along first；
And sub-step S115: the movable plate being placed with product or product parts is sequentially moved to cyclic track assembly on the first of next adjacent double track connection platform, moves to the second normal operation position from the first normal operation position；
And/or, described operation method also includes bypass mode, in bypass mode, described step S110 includes following sub-step: when step S113, the bypass button pressed on a certain double track connection platform, and the movable plate first normal operation position of cyclic track along the first of this double track connection platform being placed with product or product parts is sequentially moved to the first normal operation position of cyclic track on the first of next adjacent double track connection platform；
And sub-step S115: the movable plate being placed with product or product parts is sequentially moved to cyclic track assembly on the first of next adjacent double track connection platform, moves to the second normal operation position from the first normal operation position.
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