CN1057710C - Multi-function glass fibre composite filter material and making method - Google Patents
Multi-function glass fibre composite filter material and making method Download PDFInfo
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- CN1057710C CN1057710C CN98114419A CN98114419A CN1057710C CN 1057710 C CN1057710 C CN 1057710C CN 98114419 A CN98114419 A CN 98114419A CN 98114419 A CN98114419 A CN 98114419A CN 1057710 C CN1057710 C CN 1057710C
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- filter material
- glass fibre
- base cloth
- felt
- composite filter
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- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Filtering Materials (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The present invention relates to a multifunctional glass fibre composite filter material and a manufacturing method thereof. The filter material of the present invention is manufactured by the method that glass fibres are used as main raw materials, a proper quantity of Nomex fibres or carbon fibres are added to the raw materials, and then the working procedures of base fabric weaving, facing yarn manufacture, finished felt needling, afterfinish, etc. are carried out. The composite filter material is used for filtering industrial flue gas. After the finished felt needling, slop padding and drying are carried out in a treating agent, and then the surfaces of the raw materials form an organic film through hot pressing. The properties of high temperature resistance, corrosion resistance, wear resistance, bending resistance, etc. of the manufactured filter material are greatly enhanced so that the service life of the filter material can be extended by more than one times higher than that of the existing product.
Description
The invention belongs to the development and the development field of the glass fibre composite filter material that is used for industrial smoke improvement.
The material that is used for industrial smoke filtration improvement at present mainly contains two kinds, and a kind of is glass fibre class material, as the woven cloth of glass fibre, bulked glass yarn filtering material and fiberglass needled mat etc.Another kind is a fibers material, as terylene Nomex, polyester flannel etc.Because glass fibre belongs to fragile material, its wearability and fracture resistance are relatively poor, and the filter bag of making is damaged easily and influence service life.Its resistance to elevated temperatures is very poor and the chemical fabrics material costs an arm and a leg in addition, that is to say easy deformation when running into high temperature.So these the two kinds materials that use at present are all not really desirable.
The purpose of this invention is to provide a kind of three-dimensional structure, have the multi-function glass fibre composite filter material and the manufacture method thereof of the organic film of one deck on its surface.With the quality and the service life of improving its product, satisfy the needs on the industrial production.
The present invention realizes by following technical scheme, is divided into four master operations substantially, the one, and base cloth is weaved, and the 2nd, the veil manufacturing, the 3rd, acupuncture becomes felt, and the 4th, the back arrangement.Composite filtering material after making is made of base cloth and veil, has the organic film of one deck on the surface.Its specific practice is; At first use continuous alkali-free 12
TexGlass fibre is woven into base cloth after spinning.Spinning process before weaving cotton cloth is divided into three steps, and the one, move back and separate, the 2nd, and twist with the fingers, the 3rd, close sth. made by twisting.Moving back that to separate be the glass fiber precursor bobbin to be moved back separate processing on drawing machine, also make synthetic moving back separate, is with the processing of pooling capital of two strands of precursor, makes EC-12 * 2-110Z yarn." E " in the above-mentioned specification symbols represents the alkali-free glass fibre precursor, and " C " representative is the precursor of endless continuously, and " 12 " are the specification of precursor, also add letter " tex " after " 12 ", " 12
Tex" be used for representing that per 100 meters precursor weight are 1.2g; multiply by in the specification symbols " 2 " is that two precursor of expression are separated the back plying through moving back; " 110 " of back be twist unit; be about to yarn and twist with the fingers around 110 circles; " Z " expression of back twist with the fingers to; promptly twist with the fingers around direction, " Z " represents to left-hand lay, back appearance " S " is represented to right-laid.Through moving back the yarn after separating, carry out Split Down through twisting machine again and twist thread, be 3 to be moved back to separate yarn and twist with the fingers into specification be EC-12 * 2 * 3-180S yarn.Yarn after will and twisting with the fingers again carries out the ply twist line on the plying twisting machine, be that the yarn after 5 are also twisted with the fingers closes sth. made by twisting.Closing and twisting with the fingers into specification is EC-12 * 2 * 3 * 5-180Z yarn.On loom, weave machine cloth with closing twisted yarn at last.The thread count of base cloth is 5 * 6/cm
2Its base cloth is as the framework material of product.And then manufacturing veil; Be glass fiber precursor and Nomex (Nomex nylon) chemical fiber or carbon fiber to be carried out 5~7cm is short to be cut, then short glass fiber precursor of cutting into chunks and every this of promise are digested long and slender dimension or carbon fiber and on opener, mix shredding and handle, make two kinds of chopped strand shreddings become the three-dimensional structure form.After mixing shredding evenly, the raw material carding after will handling on the carding machine again.Blank behind the carding promptly is called " veil ".The used glass fiber material of veil accounts for 55~80% of veil gross weight, and Nomex (Nomex nylon) chemical fiber or carbon fibre material account for 20~45% of veil gross weight.After treating that veil is made, it attached on the base cloth, is given acupuncture and handle on needing machine, give its base cloth of blank after the acupuncture and the combination of veil and be insecure state.At this moment can carry out main acupuncture processing again according to producing actual different needs to filtering material.Blank is promptly made into felt after main acupuncture is handled.Enter into finishing process then, promptly handle and hot pressing shaping film forming becoming felt to pad.Pad under the drive of self-care roller, become felt continuously by inorganic agent promptly can,
The technical formula of inorganic agent is: (percentage by weight)
Polytetrafluoroethyldispersion dispersion 12~30%
Polymethylphenyl siloxane fluid emulsion 6~15%
Polyacrylate dispersion 6~12%
Silane coupler 0.8~1.6%
Tween 0.2%
Absolute ethyl alcohol 0.8~1.6%
Lead acetate 0.5~1.0%
Water 38.6~73.7%
The compound method of inorganic agent is;
At first prepare the coupling agent emulsion, silane coupler, absolute ethyl alcohol, tween are mixed stir, add the water of a little then, after stirring again, on colloid mill, ground 5~10 minutes, promptly make the coupling agent emulsion.And then preparation inorganic agent semi-finished product.The polymethylphenyl siloxane fluid emulsion is joined in the polytetrafluoroethyldispersion dispersion, again polyacrylate dispersion is added, after stirring, add lead acetate solution again, add the water of capacity while stirring, promptly become semi-finished product after stirring, the coupling agent emulsion is joined promptly make inorganic agent in the semi-finished product again.Become felt after padding processing, handle through oven dry again.The oven dry be divided into two stages, be respectively give the baking and bake, give the baking temperature between 95~105 ℃, baking temperature is between 160~250 ℃.The operation linear speed is 1~2.5m/min.Pad after the processing, will become felt to be placed on again and carry out hot pressing shaping film forming on the hot press, adopt pair roller type hot-press equipment operation usually, make into felt between the pair roller by carrying out the hot pressing film forming.
240~280 ℃ of hot pressing temperatures
Pressure 2.4~3.5mPa
Linear velocity 3~4m/min
Through the one-tenth felt of hot pressing film forming based on the composite filtering material of glass fibre, it is mainly used in the filtration of industrial smoke.Its feature is a three-dimensional structure, and its surface has the organic film of one deck, and is high temperature resistant, acid-alkali-corrosive-resisting, and wear-resisting, fold resistance improves greatly.Its service life, comparable general filtering material at present was enhanced about more than once.In addition, because one deck base cloth is arranged, its dimensional stability is good, and is not yielding, and organic film can also make smooth surface, easily deashing.We can say that this product is a kind of very good material that filters industrial smoke at present.
The present invention does not have accompanying drawing.
Technical solution of the present invention is simple, its enforcement relates to the raw material batching, the preparation of processing and inorganic agent etc., the equipment that is adopted in the production mostly is the common apparatus on present building materials industry, the textile industry, comprising wire drawing machine, opener, carding machine, needing machine, hot press etc., can realize the present invention by its operation with reference to this specification.
Claims (6)
1. multi-function glass fibre composite filter material is made of base cloth and veil, it is characterized in that having organic film that one deck is made of polytetrafluoroethylene (PTFE), polymethylphenyl siloxane fluid, polyacrylate on the surface of composite filtering material.
2. the manufacture method of multi-function glass fibre composite filter material, by base cloth weave, veil manufacturing, acupuncture become felt, back arrangement four procedures constitute, it is characterized in that the spinning process of base cloth before weaving comprises moving back to separate and twist with the fingers, close twists with the fingers three steps, adopt at last and close that to twist with the fingers the back specification be that EC-12 * 2 * 3 * 5-180Z closes twist yarn and weaves base cloth, the thread count of base cloth is 5 * 6/cm
2
3. composite filtering material according to claim 1 is characterized in that said veil is made of two kinds of materials, is main material with the glass fibre, accounts for 55~80% of gross weight, and Nomex fiber or carbon fiber account for 20~45%.
4. manufacture method according to claim 2 is characterized in that it is that the one-tenth felt is padded that padding in the arrangement of said back handled in inorganic agent, oven dry then makes into the felt surface and forms the organic film of one deck, again through hot-pressing processing.
5. manufacture method according to claim 4 is characterized in that said hot-pressing processing is that the one-tenth felt is carried out hot pressing integer film forming on hot press,
240~280 ℃ of hot pressing temperatures
Pressure 2.4~3.5mPa
Linear velocity 3~4m/min
6. method according to claim 4 is characterized in that the technical formula of said inorganic agent is;
(percentage by weight)
Polytetrafluoroethyldispersion dispersion 12~30%
Polymethylphenyl siloxane fluid emulsion 6~15%
Polyacrylate dispersion 6~12%
Silane coupler 0.8~1.6%
Tween 0.2%
Absolute ethyl alcohol 0.8~1.6%
Lead acetate 0.5~1.0%
Water 38.6~73.7%
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN98114419A CN1057710C (en) | 1998-10-28 | 1998-10-28 | Multi-function glass fibre composite filter material and making method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN98114419A CN1057710C (en) | 1998-10-28 | 1998-10-28 | Multi-function glass fibre composite filter material and making method |
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Publication Number | Publication Date |
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CN1223161A CN1223161A (en) | 1999-07-21 |
CN1057710C true CN1057710C (en) | 2000-10-25 |
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CN98114419A Expired - Fee Related CN1057710C (en) | 1998-10-28 | 1998-10-28 | Multi-function glass fibre composite filter material and making method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100386132C (en) * | 2003-06-12 | 2008-05-07 | 富士工株式会社 | Felt materials for bag filter |
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CN101695613B (en) * | 2009-10-23 | 2011-11-16 | 山东新力过滤材料有限公司 | Glass fiber filtration cloth for flue gas dust removal |
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CN105625042A (en) * | 2014-11-04 | 2016-06-01 | 厦门三维丝环保股份有限公司 | High temperature resistant filter cartridge substrate filter material stiffening finishing method |
CN104695230A (en) * | 2014-12-31 | 2015-06-10 | 安徽省元琛环保科技有限公司 | Glass fiber composite filtering material post-treatment agent and preparation method thereof |
CN105169834A (en) * | 2015-10-13 | 2015-12-23 | 南通澳润建材科技有限公司 | Dust collection cloth bag used for moisture-contained gas |
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CN107034686B (en) * | 2017-05-26 | 2018-08-07 | 江苏绿地环保滤材有限公司 | Corrosion-resistant high voltage bearing environmentally friendly filtering material and preparation method thereof |
CN107583358A (en) * | 2017-09-21 | 2018-01-16 | 江苏爱丝品环保新材料有限公司 | A kind of preparation method of the woven filtrate of corrosion resistant glass fiber bulk strand |
CN109529452A (en) * | 2018-11-26 | 2019-03-29 | 辽宁凯富环保科技集团有限公司 | A kind of preparation method of glass fibre compound spiked felt filtering material |
CN109529449A (en) * | 2018-11-26 | 2019-03-29 | 辽宁凯富环保科技集团有限公司 | A kind of production technology of ultra-fine fibre glass and the compound woven fabric of polyimide fiber |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87213058U (en) * | 1987-09-01 | 1988-05-18 | 陈开玉 | Composite material construction member |
CN1146924A (en) * | 1995-07-13 | 1997-04-09 | 日本电装株式会社 | Filter element |
-
1998
- 1998-10-28 CN CN98114419A patent/CN1057710C/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87213058U (en) * | 1987-09-01 | 1988-05-18 | 陈开玉 | Composite material construction member |
CN1146924A (en) * | 1995-07-13 | 1997-04-09 | 日本电装株式会社 | Filter element |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100386132C (en) * | 2003-06-12 | 2008-05-07 | 富士工株式会社 | Felt materials for bag filter |
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CN1223161A (en) | 1999-07-21 |
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