Background technology
For the atmospheric environment of protecting the mankind to depend on for existence, the flue gas that industry such as iron and steel, thermoelectricity, coking, pottery, cement produces must discharge after udst separation.Therefore, the demand of flue-gas dust removal and purification with glass filter cloth increased year by year, and product quality and product price are constantly proposed harsh more requirement.Obviously, improve the quality of products, reducing production costs is the eternal pursuit of manufacturer of flue gas ash removal with filter cloth.
In the prior art, be base cloth with commercially available content of wax glass filter cloth, the wax content height.Have to dewax under temperature higher more than 360 ℃, the discharge roller rotating speed can only be controlled at below 800 rev/mins.The dewaxing temperature height, base cloth intensity is impaired and power consumption is high; The discharge roller rotating speed is low, and production efficiency is difficult to improve: and dewaxing is still complete inadequately, causes that coating is inhomogeneous, coating weight is few, influences the decay resistance of filter cloth.Shorten the service life of filter cloth, increased user's use cost.
Summary of the invention
The objective of the invention is to avoid above-mentioned weak point of the prior art, and provide a kind of base cloth dewaxing temperature low, power consumption is low, production efficiency is high.Coating is even, corrosion resistance and good, the flue-gas dust removal and purification glass fiber filter cloth of long service life.
Purpose of the present invention can reach by following measure:
Glass fiber filtration cloth for flue gas dust removal of the present invention comprises base cloth and coating, it is characterized in that:
A. base cloth: adopt low wax filter cloth; Wax content is controlled within the 0.5-0.8wt%.
B. coating: comprise following raw material components according to the percetage by weight meter:
Ptfe emulsion, solid content 50wt% 18-25
Silicone oil emulsion, solid content 55wt% 4-7
Graphite powder, particle diameter≤0.1 μ m 1-5
Water 68-70.
Adopt low wax to filter base cloth, reduced the operating load of dewaxing workshop section,, improve the discharge roller rotating speed, reduce the dewaxing of power consumption and base cloth and play crucial effects fully for reducing dewaxing temperature.Simultaneously, owing to used anticorrosive, high-strength coating material, under the condition even in coating, that thickness is moderate, for providing a kind of high strength, desirable glass fiber filtration cloth for flue gas dust removal product corrosion-resistant, long service life that technical guarantee is provided.
Purpose of the present invention can also reach by following measure:
Glass fiber filtration cloth for flue gas dust removal of the present invention, described base cloth adopt low wax 45
s/ 6 strands of yarn fiberglass weavings form.
Described coating comprises following raw material components according to the percetage by weight meter:
Ptfe emulsion, solid content 50wt% 25
Silicone oil emulsion, solid content 55wt% 5
Graphite powder, particle diameter≤0.1 μ m 2
Water 68.
Glass fiber filtration cloth for flue gas dust removal of the present invention can reach following technical indicator:
Warp-wise ultimate strength (N/2.5cm) 〉=2371.5
Broadwise ultimate strength (N/2.5cm) 〉=2776.
A kind of processing method of glass fiber filtration cloth for flue gas dust removal of the present invention is provided below, comprises the steps:
A. woven: as to adopt low wax glass fibre weaving yarns;
B. dewaxing: 280 ℃-300 ℃ of temperature, discharge roller rotating speed 〉=1200 rev/min;
C. apply: dipping, heat cure, typing;
D. quality inspection: qualified back packing, warehouse-in.
Technical scheme provided by the invention has outstanding substantive distinguishing features and obvious improvement compared to existing technology, has produced following good effect:
1. provide a kind of dewaxing temperature low, power consumption is low, production efficiency is high.Coating is even, corrosion resistance and good, the flue-gas dust removal and purification of long service life glass filter cloth and processing method thereof.
2. the low wax glass fiber yarn of Cai Yonging can satisfy the weaving requirement, and dewaxing temperature is descended more than 60 ℃, and saves energy has reduced production cost;
3. avoided the damage of Yin Gaowen dewaxing to base cloth intensity;
4. the discharge roller rotating speed has improved more than 400 rev/mins, has improved production efficiency;
5. dewaxing is complete, and coating is even, coating adhesion improves, and filter cloth tensile strength is improved, and has prolonged service life, for the user has won benefit;
6 adopt the high-strength corrosion-resisting coating ingredients, and the comprehensive quality that improves the filter cloth product has been widened the scope of application.
The specific embodiment
The present invention further tells about below in conjunction with embodiment:
Embodiment 1
A. woven: as to adopt commercially available low wax glass fibre weaving yarns;
B. dewaxing: 280 ℃ of temperature, 1400 rev/mins of discharge roller rotating speeds
C. apply:
Ptfe emulsion, solid content 50wt% 25
Silicone oil emulsion, solid content 55wt% 5
Graphite powder ,≤0.1 μ m 2
Water 68.
Dipping, heat cure, typing;
D. quality inspection: qualified back packing, warehouse-in.
The warp-wise ultimate strength, N/2.5cm 〉=2371.5, broadwise ultimate strength, N/2.5cm 〉=2776.
Embodiment 2-6
According to method and the step of embodiment 1, wherein a step adopts low wax 45
s/ 6 strands of yarn fiberglass weavings form; The coating formula that adopts in the c step is as shown in table 1:
Table 1
Raw material |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
Ptfe emulsion, solid content 50% |
25 |
18 |
20 |
22 |
23 |
Silicone oil emulsion, solid content 55% |
5 |
7 |
6 |
5 |
4 |
Graphite powder, solid content 55 % |
2 |
5 |
4 |
3 |
1 |
Water |
68 |
70 |
70 |
70 |
69 |
The warp-wise ultimate strength, N/2.5cm |
3148 |
2980 |
2756 |
2888 |
2976 |
The broadwise ultimate strength, N/2.5cm |
2887 |
2887 |
2686 |
2742 |
2828 |