CN105742050A - Foil tape winding device - Google Patents
Foil tape winding device Download PDFInfo
- Publication number
- CN105742050A CN105742050A CN201610269025.0A CN201610269025A CN105742050A CN 105742050 A CN105742050 A CN 105742050A CN 201610269025 A CN201610269025 A CN 201610269025A CN 105742050 A CN105742050 A CN 105742050A
- Authority
- CN
- China
- Prior art keywords
- foil
- cylinder
- coiler device
- coil
- foil tape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/122—Insulating between turns or between winding layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2847—Sheets; Strips
- H01F2027/2857—Coil formed from wound foil conductor
Abstract
The invention discloses a foil tape winding device, and relates to the technical field of processing of a reactor. The foil tape winding device comprises a rack, a motor and a speed reduction device, wherein the motor is fixed on the rack, the speed reduction device is connected with a main shaft of the motor, an output shaft of the speed reduction device is connected with a rotation shaft, a support block is fixedly arranged at one end of the rotation shaft, a foil tape cylinder sleeves the periphery of the support block, an inner cavity of the foil tape cylinder is adaptive to the shape of the support block, the inner cavity and the support block are both provided with rectangular cross sections, the foil tape cylinder rotates under the driving of the rotation shaft, and a foil tape coil is wound around the periphery of the foil tape cylinder. The foil tape winding device is simple in structure, stable in running process and low in vibration, and is convenient to operate, the axial compactness of the winding of the foil tape coil is high, continuous and automatic winding can be completed, the production efficiency is relatively high, and promotion and application of the toil tape winding device are promoted.
Description
Technical field
The present invention relates to reactor processing technique field, particularly relate to a kind of foil coiler device.
Background technology
Reactor is the Important Components in power system, and it often needs at the outside coiled wires of iron core or aluminum steel in process of production, to realize the filtering of reactor, current-limiting function.But, existing technique is generally adopted coil winding machine and is successively wound on iron core by coil, and this mode not only winds that difficulty is big, production efficiency is low, and the flatness of coil also is difficult to be guaranteed, and then affects the total quality of reactor.For this, related personnel proposes and utilizes Copper Foil or aluminium foil to replace copper cash or aluminum steel to carry out the mode produced, and correspondingly, conventional coil winding machine is also required to be replaced by the foil coiler device suitable in foil coil；But current foil coiler device structure is more complicated, it is relatively big to run vibrations, foil winds out-of-flatness, coil dismounting is cumbersome, brings inconvenience to paper tinsel around the production of reactor.
Based on the above, need badly a kind of simple in construction, easy to operate, operate steadily, foil coiler device that winding mass is good, to solve the problems referred to above.
Summary of the invention
It is an object of the invention to provide the foil coiler device of a kind of simple in construction, easy to use, winding process steadily reliable, the smooth consolidation of foil coil.
For reaching this purpose, the present invention by the following technical solutions:
A kind of foil coiler device, including frame, the motor being fixed in frame and the decelerator that is connected with electric machine main shaft, the output shaft of wherein said decelerator is connected to rotating shaft, and one end of described rotating shaft is fixed with a bracer, and the periphery of described bracer is socketed with foil cylinder；The inner chamber of described foil cylinder is suitable with the shape of a bracer, and is square-section；Described foil cylinder rotates under the drive of rotating shaft, and its periphery is wound with foil coil.
As the preferred version of a kind of foil coiler device, the two ends of described foil cylinder are provided with baffle plate, and the direction of described baffle plate is perpendicular to the direction of foil cylinder axis.
As the preferred version of a kind of foil coiler device, described foil cylinder periphery offers the wire lead slot for fixing foil termination.
As the preferred version of a kind of foil coiler device, generally circular in shape, the rectangle of described foil cylinder periphery or ellipse, the shape of described foil coil and the mating shapes of foil cylinder.
As the preferred version of a kind of foil coiler device, the making material of described foil cylinder is rigid plastics.
As the preferred version of a kind of foil coiler device, the surface configuration of described foil cylinder has flexible protective pad.
As the preferred version of a kind of foil coiler device, described foil is Copper Foil or aluminium foil.
As the preferred version of a kind of foil coiler device, described in adjacent two layers, between foil coil, it is provided with insulating barrier.
As the preferred version of a kind of foil coiler device, the width of described insulating barrier is more than the width of foil layer.
As the preferred version of a kind of foil coiler device, the width of described foil is 50-300mm, and thickness is: Copper Foil 0.2-1.5mm, aluminium foil 0.2-2.0mm.
The invention have the benefit that
The present invention utilizes motor connection reducer drive shaft and a bracer to rotate, and owing to the profile of a bracer is rectangle, when it is rotated, the foil cylinder being socketed in outside it can be driven to rotate, thus realizing the winding to foil coil；When coil is wound to sufficiently large hour, shut down and the foil cylinder being wound with foil coil is pulled down from a bracer, carry out follow-up processing.Present configuration is simple, easy to operate, and running is steady, it is little to shake, and the axial compactness of foil coil winding is good, can complete serialization and automatically roll, and production efficiency is higher, is conducive to popularization and application.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in the embodiment of the present invention, below the accompanying drawing used required during the embodiment of the present invention is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to content according to embodiments of the present invention and these accompanying drawings obtain other accompanying drawing.
Fig. 1 is the structural representation of the foil coiler device that embodiment of the present invention provides；
Fig. 2 is the structural representation of the foil cylinder being wound with foil coil that embodiment of the present invention provides；
Fig. 3 is the embodiment of the present invention rotating shaft provided and the assembling structural representation propping up bracer.
In figure:
1, frame；2, motor；3, decelerator；4, rotating shaft；5, bracer is propped up；6, foil cylinder；7, foil coil.
Detailed description of the invention
For the technical scheme making to present invention solves the technical problem that, adopting and the technique effect reached clearly, below in conjunction with accompanying drawing, the technical scheme of the embodiment of the present invention is described in further detail, obviously, described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those skilled in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
As shown in Figure 1-Figure 3, present embodiments provide for a kind of preferred foil coiler device, it includes frame 1, being fixed with motor 2 in frame 1, the main shaft of motor 2 is connected with decelerator 3, and drives decelerator 3 to rotate, the output shaft of decelerator 3 is connected with rotating shaft 4 by shaft coupling, and drive shaft 4 rotates；One end of rotating shaft 4 is fixedly connected with a bracer 5, and a bracer 5 is rectangular structure, and cross sectional shape is rectangular, and its periphery is socketed with foil cylinder 6；The cavity shape of foil cylinder 6 is suitable with the outer shape of a bracer 5, is also square-section, and foil cylinder 6 is connected for interference fit with a bracer 5, and so, foil cylinder 6 can rotate under the drive of rotating shaft 4, thus winding foil coil 7.
The present invention utilizes motor 2 connection reducer 3 drive shaft 4 and a bracer 5 to rotate, and owing to the profile of a bracer 5 is rectangle, when it is rotated, the foil cylinder 6 being socketed in outside it can be driven to rotate, thus realizing the winding to foil coil 7；When coil is wound to sufficiently large hour, shut down and the foil cylinder 6 being wound with foil coil 7 is pulled down from a bracer 5, carry out follow-up processing.Present configuration is simple, easy to operate, and running is steady, it is little to shake, and the axial compactness of foil coil winding is good, can complete serialization and automatically roll, and production efficiency is higher, is conducive to popularization and application.
Further, the two ends of present embodiment foil cylinder 6 are provided with baffle plate, and the direction of baffle plate is perpendicular to the direction of foil cylinder 6 axis；Herein, after installing due to foil cylinder 6, its axis direction is consistent with horizontal direction, so the plane at baffle plate place and horizontal plane.The setting of baffle plate can effectively ensure that foil coil 7 is wound to the surface of foil cylinder 6 completely, and the two ends alignment of foil coil 7 is smooth, improves the overall processing quality of reactor.
Winding for ease of foil coil 7, it is prevented that coil loose or dislocation, the periphery of present embodiment foil cylinder 6 offers the wire lead slot for fixing foil termination.During work, first foil termination is drawn and be fixed in wire lead slot, then start motor 2 and remaining foil is successively wrapped on foil cylinder 6, eventually form required foil coil 7.It addition, the peripheral cross-section of foil cylinder 6 of the present invention can be circle, rectangle, ellipse or other shape, correspondingly, the shape of the foil coil 7 that it rolls and the mating shapes of foil cylinder 6, be also circle, rectangle, ellipse or other shape.Preferably, the shape of present embodiment foil cylinder 6 and foil coil 7 is disposed as rectangle, to better adapt to the structure of reactor.
As preferably, the material of present embodiment foil cylinder 6 is rigid plastics, and is integrally machined by injection mo(u)lding and forms, and this had both provided foil cylinder 6 and has worked required intensity, convenient again makes, and is greatly saved production cost.Further, for reducing the abrasion between foil cylinder 6 and foil, being additionally provided with flexible protective pad on the surface of foil cylinder 6, this flexible protective pad preferably employs the good rubber blanket of mechanical property, to reduce the service life changing number of times, raising foil cylinder of protective pad.
As preferably, the foil of the present invention is Copper Foil or aluminium foil, in order to replace copper cash of the prior art or aluminum coil around on reactor, to realize the functions such as the filtering of reactor, current limliting.Further, for preventing from being short-circuited between each coil, between adjacent two layers foil coil 7, it is additionally provided with insulating barrier, is specially bonding one layer of insulant on the surface of foil, such as epoxy resin, polyester fiber etc., foil layer and insulating barrier lap wound form above-mentioned foil coil 7.It should be noted that the width of insulating barrier here should be slightly bigger than the width of foil layer, to ensure the good insulation between each layer foil coil 7；It addition, be the overall dimensions reducing foil coil 7, the winding making coil is more smooth, compact, and the thickness of insulating barrier of the present invention should be less than the thickness of foil layer.Such as: in present embodiment, the width of foil is 50-300mm, thickness is: Copper Foil 0.2-1.5mm, aluminium foil 0.2-2.0mm；And the width of insulating barrier is 60-310mm, thickness is 0.1-0.25mm.
Further, foil cylinder 6 of the present invention, a bracer 5 and rotating shaft 4, for being coaxially disposed, better assure that the stationarity of plant running, improve the winding quality of foil coil 7.Meanwhile, foil cylinder 6 being additionally provided with gravity sensor, when foil coil 7 is wound to sufficiently large hour, its weight reaches preset value, and gravity sensor transmits signals to control system, and then it is out of service to control motor.
Note, above are only presently preferred embodiments of the present invention and institute's application technology principle.It will be appreciated by those skilled in the art that and the invention is not restricted to specific embodiment described here, various obvious change can be carried out for a person skilled in the art, readjust and substitute without departing from protection scope of the present invention.Therefore, although the present invention being described in further detail by above example, but the present invention is not limited only to above example, when without departing from present inventive concept, other Equivalent embodiments more can also be included, and the scope of the present invention is determined by appended right.
Claims (10)
1. a foil coiler device, including frame (1), the motor (2) being fixed in frame (1) and the decelerator (3) that is connected with motor (2) main shaft, it is characterized in that, the output shaft of described decelerator (3) is connected to rotating shaft (4), one end of described rotating shaft (4) is fixed with a bracer (5), and the periphery of described bracer (5) is socketed with foil cylinder (6)；The inner chamber of described foil cylinder (6) is suitable with the shape of a bracer (5), and is square-section；Described foil cylinder (6) rotates under the drive of rotating shaft (4), and its periphery is wound with foil coil (7).
2. foil coiler device according to claim 1, it is characterised in that the two ends of described foil cylinder (6) are provided with baffle plate, and the direction of described baffle plate is perpendicular to the direction of foil cylinder (6) axis.
3. foil coiler device according to claim 2, it is characterised in that described foil cylinder (6) periphery offers the wire lead slot for fixing foil termination.
4. the foil coiler device according to any one of claim 1-3, it is characterized in that, generally circular in shape, the rectangle of described foil cylinder (6) periphery or ellipse, the shape of described foil coil (7) and the mating shapes of foil cylinder (6).
5. the foil coiler device according to any one of claim 1-3, it is characterised in that the making material of described foil cylinder (6) is rigid plastics.
6. foil coiler device according to claim 5, it is characterised in that the surface configuration of described foil cylinder (6) has flexible protective pad.
7. foil coiler device according to claim 1, it is characterised in that described foil is Copper Foil or aluminium foil.
8. foil coiler device according to claim 7, it is characterised in that be provided with insulating barrier between foil coil (7) described in adjacent two layers.
9. foil coiler device according to claim 8, it is characterised in that the width of described insulating barrier is more than the width of foil layer.
10. foil coiler device according to claim 9, it is characterised in that the width of described foil is 50-300mm, thickness is: Copper Foil 0.2-1.5mm, aluminium foil 0.2-2.0mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610269025.0A CN105742050A (en) | 2016-04-27 | 2016-04-27 | Foil tape winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610269025.0A CN105742050A (en) | 2016-04-27 | 2016-04-27 | Foil tape winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105742050A true CN105742050A (en) | 2016-07-06 |
Family
ID=56285692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610269025.0A Pending CN105742050A (en) | 2016-04-27 | 2016-04-27 | Foil tape winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105742050A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115424834A (en) * | 2022-11-04 | 2022-12-02 | 成都双星变压器有限公司 | Transformer low-voltage winding structure and winding equipment thereof |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4087711A (en) * | 1974-10-22 | 1978-05-02 | Massachusetts Institute Of Technology | Rotating electric machine having a toroidal-winding armature |
| CN1794380A (en) * | 2005-12-30 | 2006-06-28 | 中国科学院电工研究所 | Foil type coil of power transformer and its manufacturing method |
| CN102385983A (en) * | 2010-09-03 | 2012-03-21 | 上海祯驰电气设备有限公司 | Foil type winding machine wound with two-layer coils |
| CN203038730U (en) * | 2013-01-08 | 2013-07-03 | 常熟泓淋电线电缆有限公司 | Wrapping device for wrapping tape with constant tension |
| CN104851586A (en) * | 2015-05-26 | 2015-08-19 | 无锡晶磊电子有限公司 | Square transformer winding shaft tool |
| CN204834340U (en) * | 2015-04-04 | 2015-12-02 | 佛山市顺德区巨华电力电容器制造有限公司 | Reactor paper tinsel is around device |
| CN205645522U (en) * | 2016-04-27 | 2016-10-12 | 江苏雷特电机股份有限公司 | Foil strips take -up device |
-
2016
- 2016-04-27 CN CN201610269025.0A patent/CN105742050A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4087711A (en) * | 1974-10-22 | 1978-05-02 | Massachusetts Institute Of Technology | Rotating electric machine having a toroidal-winding armature |
| CN1794380A (en) * | 2005-12-30 | 2006-06-28 | 中国科学院电工研究所 | Foil type coil of power transformer and its manufacturing method |
| CN102385983A (en) * | 2010-09-03 | 2012-03-21 | 上海祯驰电气设备有限公司 | Foil type winding machine wound with two-layer coils |
| CN203038730U (en) * | 2013-01-08 | 2013-07-03 | 常熟泓淋电线电缆有限公司 | Wrapping device for wrapping tape with constant tension |
| CN204834340U (en) * | 2015-04-04 | 2015-12-02 | 佛山市顺德区巨华电力电容器制造有限公司 | Reactor paper tinsel is around device |
| CN104851586A (en) * | 2015-05-26 | 2015-08-19 | 无锡晶磊电子有限公司 | Square transformer winding shaft tool |
| CN205645522U (en) * | 2016-04-27 | 2016-10-12 | 江苏雷特电机股份有限公司 | Foil strips take -up device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115424834A (en) * | 2022-11-04 | 2022-12-02 | 成都双星变压器有限公司 | Transformer low-voltage winding structure and winding equipment thereof |
| CN115424834B (en) * | 2022-11-04 | 2023-03-14 | 成都双星变压器有限公司 | Transformer low-voltage winding structure and winding equipment thereof |
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Application publication date: 20160706 |
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| WD01 | Invention patent application deemed withdrawn after publication |