CN105810429A - Reactor foil tape winding device - Google Patents

Reactor foil tape winding device Download PDF

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Publication number
CN105810429A
CN105810429A CN201610269882.0A CN201610269882A CN105810429A CN 105810429 A CN105810429 A CN 105810429A CN 201610269882 A CN201610269882 A CN 201610269882A CN 105810429 A CN105810429 A CN 105810429A
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CN
China
Prior art keywords
foil
wedge
reactor
cylinder
coiler
Prior art date
Application number
CN201610269882.0A
Other languages
Chinese (zh)
Inventor
葛绍志
Original Assignee
江苏雷特电机股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江苏雷特电机股份有限公司 filed Critical 江苏雷特电机股份有限公司
Priority to CN201610269882.0A priority Critical patent/CN105810429A/en
Publication of CN105810429A publication Critical patent/CN105810429A/en

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Abstract

The present invention discloses a reactor foil tape winding device, and relates to the technical field of reactors. The reactor foil tape winding device comprises a rack, a motor fixed on the rack, and a reducer connected to a spindle of the motor. An output shaft of the reducer is connected to a rotary shaft. A support block is fixed on one end of the rotary shaft. The support shaft comprises a first wedge-shaped block and a second wedge-shaped block that work together. One end of the first wedge-shaped block is connected to the rotary shaft. A stopper is fixedly disposed at one end of the second wedge-shaped block. A foil tape reel matching the support block is sleeved on the support block; driven by the rotary shaft, the foil tape reel rotates; and a foil tape coil is wound around the foil tape reel. The reactor foil tape winding device disclosed by the present invention is simple and compact in structure, can be mounted and removed conveniently and rapidly, runs smoothly, and is low in vibration. Axial tightness of the wound foil tape coil is good. The reactor foil tape winding device can perform continuous automated winding, and is high in productivity, and therefore application thereof can be easily promoted.

Description

A kind of reactor foil coiler device
Technical field
The present invention relates to reactor technical field, particularly relate to a kind of reactor foil coiler device.
Background technology
Reactor is the Important Components in power system, and it often needs at the outside coiled wires of iron core or aluminum steel in process of production, to realize the filtering of reactor, current-limiting function.But, existing technique is generally adopted coil winding machine and is successively wound on iron core by coil, and this mode not only winds that difficulty is big, production efficiency is low, and the flatness of coil also is difficult to be guaranteed, and then affects the total quality of reactor.For this, related personnel proposes and utilizes Copper Foil or aluminium foil to replace copper cash or aluminum steel to carry out the mode produced, and correspondingly, conventional coil winding machine is also required to be replaced by the foil coiler device suitable in foil coil;But current foil coiler device structure is more complicated, it is relatively big to run vibrations, foil winds out-of-flatness, coil dismounting is cumbersome, brings inconvenience to paper tinsel around the production of reactor.
Based on the above, need a kind of simple in construction, easy accessibility badly, operate steadily, reactor foil coiler device that winding mass is good, to solve the problems referred to above.
Summary of the invention
It is an object of the invention to provide the reactor foil coiler device of a kind of simple in construction, easy accessibility, winding process steadily reliable, the smooth consolidation of foil coil.
For reaching this purpose, the present invention by the following technical solutions:
A kind of reactor foil coiler device, including frame, the motor being fixed in frame and the decelerator that is connected with electric machine main shaft, the output shaft of wherein said decelerator is connected to rotating shaft, one end of described rotating shaft is fixed with a bracer, described bracer includes the first wedge and the second wedge that cooperate, one end of described first wedge is connected with rotating shaft, and one end of described second wedge is installed with block;The periphery of described bracer is socketed with foil cylinder suitable with it, and described foil cylinder rotates under the drive of rotating shaft, and its periphery is wound with foil coil.
As the preferred version of a kind of reactor foil coiler device, the upper surface of described first wedge is inclined-plane, and lower surface is horizontal plane, and the upper surface of described second wedge is horizontal plane, and lower surface is inclined-plane;The inclined-plane of described first wedge and the inclined-plane of the second wedge are suitable.
As the preferred version of a kind of reactor foil coiler device, the plane at described block place is perpendicular with the upper surface of the second wedge.
As the preferred version of a kind of reactor foil coiler device, the two ends of described foil cylinder are provided with baffle plate, and the direction of described baffle plate is perpendicular to the direction of foil cylinder axis.
As the preferred version of a kind of reactor foil coiler device, described foil cylinder periphery offers the wire lead slot for fixing foil termination.
As the preferred version of a kind of reactor foil coiler device, the surface configuration of described foil cylinder has flexible protective pad.
As the preferred version of a kind of reactor foil coiler device, described foil cylinder is additionally provided with gravity sensor.
As the preferred version of a kind of reactor foil coiler device, generally circular in shape, the rectangle of described foil cylinder periphery or ellipse, the shape of described foil coil and the mating shapes of foil cylinder.
As the preferred version of a kind of reactor foil coiler device, the material of described first wedge and the second wedge is rustless steel.
As the preferred version of a kind of reactor foil coiler device, the material of described foil cylinder is rigid plastics.
The invention have the benefit that
Foil cylinder is firmly socketed on a bracer by the cooperation of the first wedge and the second wedge by the present invention, then utilizes a bracer to drive foil cylinder to rotate, to realize the winding to foil coil;When coil is wound to sufficiently large hour, shut down and knock block with hammer, making the second wedge slide in and out relative to the first wedge, thus easily the foil cylinder being wound with foil coil being disassembled from a bracer.Present configuration is simple, compact, easy accessibility, quick, running steadily, shake little, the axial compactness of foil coil winding is good, can complete serialization and automatically roll, and production efficiency is higher, is conducive to popularization and application.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in the embodiment of the present invention, below the accompanying drawing used required during the embodiment of the present invention is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to content according to embodiments of the present invention and these accompanying drawings obtain other accompanying drawing.
Fig. 1 is the structural representation of the reactor foil coiler device that embodiment of the present invention provides;
Fig. 2 is the structural representation of the foil cylinder being wound with foil coil that embodiment of the present invention provides;
Fig. 3 is the embodiment of the present invention rotating shaft provided and the assembling structural representation propping up bracer.
In figure:
1, frame;2, motor;3, decelerator;4, rotating shaft;5, bracer is propped up;6, foil cylinder;7, foil coil;51, the first wedge;52, the second wedge;53, block.
Detailed description of the invention
For the technical scheme making to present invention solves the technical problem that, adopting and the technique effect reached clearly, below in conjunction with accompanying drawing, the technical scheme of the embodiment of the present invention is described in further detail, obviously, described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those skilled in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
As shown in Figure 1-Figure 3, present embodiments provide for a kind of preferred reactor foil coiler device, it includes frame 1, frame 1 is fixed with motor 2, the main shaft of motor 2 is connected with decelerator 3, and driving decelerator 3 to rotate, the output shaft of decelerator 3 is connected with rotating shaft 4 by shaft coupling, and drive shaft 4 rotates;One end of rotating shaft 4 is fixedly connected with a bracer 5, prop up the first wedge 51 and the second wedge 52 that bracer 5 includes cooperating, wherein one end of the first wedge 51 is connected with rotating shaft 4, one end of second wedge 52 is installed with block 53, and the plane at block 53 place is perpendicular with the upper surface of the second wedge 52;Meanwhile, the periphery of a bracer 5 is socketed with foil cylinder 6, and the cavity shape of foil cylinder 6 is suitable with the outer shape of a bracer 5, and foil cylinder 6 is connected for interference fit with a bracer 5, so, foil cylinder 6 can rotate under the drive of rotating shaft 4, thus winding foil coil 7.
Foil cylinder 6 is firmly socketed on a bracer 5 by the first wedge 51 with coordinating of the second wedge 52 by the present invention, then utilizes a bracer 5 to drive foil cylinder 6 to rotate, to realize the winding to foil coil 7;When coil is wound to sufficiently large hour, shut down and knock block 53 with hammer, making the second wedge 52 slide in and out relative to the first wedge 51, thus easily the foil cylinder 6 being wound with foil coil 7 being disassembled from a bracer 5.Present configuration is simple, compact, easy accessibility, quick, running steadily, shake little, the axial compactness of foil coil winding is good, can complete serialization and automatically roll, and production efficiency is higher, is conducive to popularization and application.
Further, the upper surface of the first wedge 51 is inclined-plane, and lower surface is arranged along the horizontal plane, and the upper surface of the second wedge 52 is arranged along the horizontal plane, and lower surface is inclined-plane;The inclined-plane of the first wedge 51 and the inclined-plane of the second wedge 52 are suitable, and bracer 5 profile being namely made up of the first wedge 51 and the second wedge 52 is rectangular structure, and correspondingly, the inner chamber of foil cylinder 6 is also rectangular structure.The present invention utilizes motor 2 connection reducer 3 drive shaft 4 and a bracer 5 to rotate, and owing to the cross sectional shape of a bracer 5 is rectangle, when it is rotated, the foil cylinder 6 being socketed in outside it can be driven to rotate, thus realizing the winding to foil coil 7.
Further, the two ends of present embodiment foil cylinder 6 are provided with baffle plate, and the direction of baffle plate is perpendicular to the direction of foil cylinder 6 axis;Herein, after installing due to foil cylinder 6, its axis direction is consistent with horizontal direction, so the plane at baffle plate place and horizontal plane.The setting of baffle plate can effectively ensure that foil coil 7 is wound to the surface of foil cylinder 6 completely, and the two ends alignment of foil coil 7 is smooth, improves the overall processing quality of reactor.
Winding for ease of foil coil 7, it is prevented that coil loose or dislocation, the periphery of present embodiment foil cylinder 6 offers the wire lead slot for fixing foil termination.During work, first foil termination is drawn and be fixed in wire lead slot, then start motor 2 and remaining foil is successively wrapped on foil cylinder 6, eventually form required foil coil 7.It addition, the peripheral cross-section of foil cylinder 6 of the present invention can be circle, rectangle, ellipse or other shape, correspondingly, the shape of the foil coil 7 that it rolls is also for circle, rectangle, ellipse or other shape.Preferably, the shape of present embodiment foil cylinder 6 and foil coil 7 is disposed as rectangle, to better adapt to the structure of reactor.
As preferably, the material of present embodiment the first wedge 51 and the second wedge 52 is rustless steel, and stainless intensity is higher, corrosion resisting property is excellent, ensure that the quality of fit of the first wedge 51 and the second wedge 52 well.It addition, the material of foil cylinder 6 is rigid plastics, and being integrally machined by injection mo(u)lding and form, this had both provided foil cylinder 6 and had worked required intensity, convenient again made, and was greatly saved production cost.Further, for reducing the abrasion between foil cylinder 6 and foil, being additionally provided with flexible protective pad on the surface of foil cylinder 6, this flexible protective pad preferably employs the good rubber blanket of mechanical property, to reduce the service life changing number of times, raising foil cylinder of protective pad.
As preferably, the foil of the present invention is Copper Foil or aluminium foil, in order to replace copper cash of the prior art or aluminum coil around on reactor, to realize the functions such as the filtering of reactor, current limliting.Further, for preventing from being short-circuited between each coil, between adjacent two layers foil coil 7, it is additionally provided with insulating barrier, is specially bonding one layer of insulant on the surface of foil, such as epoxy resin, polyester fiber etc., foil layer and insulating barrier lap wound form above-mentioned foil coil 7.It should be noted that the width of insulating barrier here should be slightly bigger than the width of foil layer, to ensure the good insulation between each layer foil coil 7;It addition, be the overall dimensions reducing foil coil 7, the winding making coil is more smooth, compact, and the thickness of insulating barrier of the present invention should be less than the thickness of foil layer.Such as: in present embodiment, the width of foil is 50-300mm, thickness is respectively as follows: Copper Foil 0.2-1.5mm, aluminium foil 0.2-2.0mm;And the width of insulating barrier is 60-310mm, thickness is 0.1-0.25mm.
Further, foil cylinder 6 of the present invention, a bracer 5 and rotating shaft 4, for being coaxially disposed, better assure that the stationarity of plant running, improve the winding quality of foil coil 7.Meanwhile, foil cylinder 6 being additionally provided with gravity sensor, when foil coil 7 is wound to sufficiently large hour, its weight reaches preset value, and gravity sensor transmits signals to control system, and then it is out of service to control motor.
Note, above are only presently preferred embodiments of the present invention and institute's application technology principle.It will be appreciated by those skilled in the art that and the invention is not restricted to specific embodiment described here, various obvious change can be carried out for a person skilled in the art, readjust and substitute without departing from protection scope of the present invention.Therefore, although the present invention being described in further detail by above example, but the present invention is not limited only to above example, when without departing from present inventive concept, other Equivalent embodiments more can also be included, and the scope of the present invention is determined by appended right.

Claims (10)

1. a reactor foil coiler device, including frame (1), it is fixed on the motor (2) in frame (1) and the decelerator (3) being connected with motor (2) main shaft, it is characterized in that, the output shaft of described decelerator (3) is connected to rotating shaft (4), one end of described rotating shaft (4) is fixed with a bracer (5), described bracer (5) includes the first wedge (51) and the second wedge (52) that cooperate, one end of described first wedge (51) is connected with rotating shaft (4), one end of described second wedge (52) is installed with block (53);The periphery of described bracer (5) is socketed with foil cylinder (6) suitable with it, and described foil cylinder (6) rotates under the drive of rotating shaft (4), and its periphery is wound with foil coil (7).
2. reactor foil coiler device according to claim 1, it is characterized in that, the upper surface of described first wedge (51) is inclined-plane, and lower surface is horizontal plane, the upper surface of described second wedge (52) is horizontal plane, and lower surface is inclined-plane;The inclined-plane of described first wedge (51) and the inclined-plane of the second wedge (52) are suitable.
3. reactor foil coiler device according to claim 2, it is characterised in that the plane at described block (53) place is perpendicular with the upper surface of the second wedge (52).
4. the reactor foil coiler device according to any one of claim 1-3, it is characterised in that the two ends of described foil cylinder (6) are provided with baffle plate, and the direction of described baffle plate is perpendicular to the direction of foil cylinder (6) axis.
5. the reactor foil coiler device according to any one of claim 1-3, it is characterised in that described foil cylinder (6) periphery offers the wire lead slot for fixing foil termination.
6. the reactor foil coiler device according to any one of claim 1-3, it is characterised in that the surface configuration of described foil cylinder (6) has flexible protective pad.
7. the reactor foil coiler device according to any one of claim 1-3, it is characterised in that be additionally provided with gravity sensor on described foil cylinder (6).
8. reactor foil coiler device according to claim 1, it is characterized in that, generally circular in shape, the rectangle of described foil cylinder (6) periphery or ellipse, the shape of described foil coil (7) and the mating shapes of foil cylinder (6).
9. reactor foil coiler device according to claim 1, it is characterised in that the material of described first wedge (51) and the second wedge (52) is rustless steel.
10. reactor foil coiler device according to claim 1, it is characterised in that the material of described foil cylinder (6) is rigid plastics.
CN201610269882.0A 2016-04-27 2016-04-27 Reactor foil tape winding device CN105810429A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610269882.0A CN105810429A (en) 2016-04-27 2016-04-27 Reactor foil tape winding device

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Application Number Priority Date Filing Date Title
CN201610269882.0A CN105810429A (en) 2016-04-27 2016-04-27 Reactor foil tape winding device

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4087711A (en) * 1974-10-22 1978-05-02 Massachusetts Institute Of Technology Rotating electric machine having a toroidal-winding armature
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN203038730U (en) * 2013-01-08 2013-07-03 常熟泓淋电线电缆有限公司 Wrapping device for wrapping tape with constant tension
CN104368626A (en) * 2014-11-11 2015-02-25 浙江普特铝业有限公司 Aluminum plate rolling device
CN104851586A (en) * 2015-05-26 2015-08-19 无锡晶磊电子有限公司 Square transformer winding shaft tool
CN204834340U (en) * 2015-04-04 2015-12-02 佛山市顺德区巨华电力电容器制造有限公司 Reactor paper tinsel is around device
CN205645525U (en) * 2016-04-27 2016-10-12 江苏雷特电机股份有限公司 Foil strips take -up device for reactor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4087711A (en) * 1974-10-22 1978-05-02 Massachusetts Institute Of Technology Rotating electric machine having a toroidal-winding armature
CN102385983A (en) * 2010-09-03 2012-03-21 上海祯驰电气设备有限公司 Foil type winding machine wound with two-layer coils
CN203038730U (en) * 2013-01-08 2013-07-03 常熟泓淋电线电缆有限公司 Wrapping device for wrapping tape with constant tension
CN104368626A (en) * 2014-11-11 2015-02-25 浙江普特铝业有限公司 Aluminum plate rolling device
CN204834340U (en) * 2015-04-04 2015-12-02 佛山市顺德区巨华电力电容器制造有限公司 Reactor paper tinsel is around device
CN104851586A (en) * 2015-05-26 2015-08-19 无锡晶磊电子有限公司 Square transformer winding shaft tool
CN205645525U (en) * 2016-04-27 2016-10-12 江苏雷特电机股份有限公司 Foil strips take -up device for reactor

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Application publication date: 20160727