CN105734838A - Sewing machine and monitoring system thereof - Google Patents
Sewing machine and monitoring system thereof Download PDFInfo
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- CN105734838A CN105734838A CN201610305378.1A CN201610305378A CN105734838A CN 105734838 A CN105734838 A CN 105734838A CN 201610305378 A CN201610305378 A CN 201610305378A CN 105734838 A CN105734838 A CN 105734838A
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- sewing machine
- monitored
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- sewing
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B19/00—Programme-controlled sewing machines
- D05B19/02—Sewing machines having electronic memory or microprocessor control unit
- D05B19/12—Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/20—Control devices responsive to the number of stitches made
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention provides a sewing machine and a monitoring system thereof. The sewing machine monitoring system comprises a data acquisition device and a control device which are mutually connected, wherein technological parameters of a qualified product are stored in the control device; the data acquisition device acquires technological parameters of a product produced by the sewing machine to be monitored and sends to the control device; the control device compares the technological parameters of the product produced by the sewing machine to be monitored with the technological parameters of the qualified product, and judges whether the product produced by the sewing machine to be monitored is qualified or not according to the comparison result, so that automatic and high-efficient quality inspection is realized.
Description
Technical field
The present invention relates to sewing machine technique field, particularly relate to sewing machine and monitoring system thereof.
Background technology
Sewing machine is to use one or more sewing thread, forms one or more stitchings on sewing, makes the machine that one or more layers sewing interweaves or unites by a seam.The sewing function sewing goods such as fabric and leather, plastics, paper such as cotton, fiber crops, silk, hair, staple fibre, the stitching neat appearance stitched out, smooth firmly, sewing velocity is fast, easy to use.Sewing machine can be largely classified into domestic sewing machine and industrial sewing machine according to its applied environment.Industrial sewing machine is suitable to the sewing machine of a large amount of sewing workpiece produced in sewing factory or other industrial departments.Clothing, shoes and hats, etc. need with the factory of sewing machine to be all use industrial sewing machine.
In current sewing industry, the sewing difficulty action accomplishment to stitched products, is that manually on-line checking completes.A lot of SEWING SEQUENCEs when completing sewing, by hand inspection, just can find corresponding quality problems often.Some quality problems is that manual operation machine causes, and some quality problems are that machine instability causes.Manual detection production line sewing quality, will increase extra workman and do some low value-added work, cause personnel to waste.It addition, personnel's detection usually there will be under-enumeration, a lot of products just find quality problems, cause substantial amounts of doing over again after often by the time having produced, and bring substantial amounts of loss to producing production capacity.
Summary of the invention
Based on this, it is necessary to for the problem at present sewing machine product quality being needed manual operation inefficiency, it is provided that the sewing machine of a kind of efficient quality inspection sewing machine product and monitoring system thereof.
A kind of sewing machine monitoring system, including interconnective data acquisition unit and control device, controls the technological parameter of the qualified products that device storage has sewing machine to be monitored to produce；
Data acquisition unit gathers the technological parameter of the product that sewing machine to be monitored is produced, and the technological parameter of the product produced by sewing machine to be monitored sends to controlling device, the technological parameter of the qualified products that the technological parameter of the product that control device sewing machine more to be monitored is produced and sewing machine to be monitored are produced, according to comparative result, it is judged that whether the product that sewing machine to be monitored is produced is qualified.
A kind of sewing machine, including sewing machine body and sewing machine monitoring system described above, sewing machine monitoring system is arranged at sewing machine body.
Sewing machine of the present invention monitoring system, including interconnective data acquisition unit and control device, control device storage and have the technological parameter of qualified products, data acquisition unit gathers the technological parameter of the product that sewing machine to be monitored is produced, and send to controlling device, the technological parameter of product that sewing machine to be monitored is produced by control device compares with the technological parameter of qualified products, according to comparative result, judge that whether the product that sewing machine to be monitored is produced is qualified, it is achieved quality inspection automatic, efficient.
Additionally the present invention also provides for a kind of sewing machine being provided with above-mentioned sewing machine monitoring system, and this sewing machine can be automatically obtained the efficient quality inspection producing product.
Accompanying drawing explanation
Fig. 1 is the structural representation of sewing machine of the present invention monitoring first embodiment of system；
Fig. 2 is the structural representation of sewing machine of the present invention monitoring second embodiment of system.
Detailed description of the invention
As it is shown in figure 1, a kind of sewing machine monitoring system, including interconnective data acquisition unit 100 and control device 200, control the technological parameter of the qualified products that device 200 storage has sewing machine to be monitored to produce；
Data acquisition unit 100 gathers the technological parameter of the product that sewing machine to be monitored is produced, and the technological parameter of the product produced by sewing machine to be monitored sends to controlling device 200, the technological parameter of the qualified products that the technological parameter of the control device 200 relatively product that sewing machine to be monitored is produced and sewing machine to be monitored are produced, according to comparative result, it is judged that whether the product that sewing machine to be monitored is produced is qualified.
The product that sewing machine is produced by data acquisition unit 100 carries out technological parameter collection, technological parameter can include the parameters such as sewing stitching, sewing pin hole pitch-row and sewing position, can accurately judge the product that sewing machine to be monitored is produced whether qualified (whether there is wire jumper or broken needle situation) based on these parameters.The technological parameter of the qualified products that sewing machine to be monitored is produced can obtain according to historical empirical data or industry standard criterion, and these data are stored in advance in control device 200.
Sewing machine of the present invention monitoring system, including interconnective data acquisition unit 100 and control device 200, control device 200 storage and have the technological parameter of qualified products, data acquisition unit 100 gathers the technological parameter of the product that sewing machine to be monitored is produced, and send to controlling device 200, the technological parameter of product that sewing machine to be monitored is produced by control device 200 compares with the technological parameter of qualified products, according to comparative result, judge that whether the product that sewing machine to be monitored is produced is qualified, it is achieved quality inspection automatic, efficient.
As in figure 2 it is shown, wherein in an embodiment, data acquisition unit 100 includes industrial camera 120.
Industrial camera 120 is a key component in Vision Builder for Automated Inspection, and the function of its essence is exactly convert optical signals into the orderly signal of telecommunication.Specifically, industrial camera 120 can be based on CCD (ChargeCoupledDevice, Charge Coupled Device (CCD) imageing sensor) or the camera of CMOS (ComplementaryMetalOxideSemiconductor, complementary metal oxide semiconductors (CMOS)) chip.CCD is the imageing sensor that current machine vision is the most commonly used.It integrates opto-electronic conversion and charge storage, electric charge transfer, signal-obtaining, is typical solid imaging device.The outstanding feature of CCD is using electric charge as signal, and being different from other device is with electric current or voltage for signal.This kind of image device forms charge packet by opto-electronic conversion, then shifts under the effect of driving pulse, amplifies output image signal.Typical CCD camera is processed circuit formed by optical lens, sequential and synchronous generator, vertical driver, analog/digital signal.CCD is as a kind of functional device, compared with vacuum tube, has without burning, without the advantage such as delayed, low voltage operating, low-power consumption.Cmos image sensor by integrated to photosensitive element array, image signal amplifier, signal read circuits, analog to digital conversion circuit, image-signal processor and controller on one chip, also have local pixel programming random access advantage.At present, cmos image sensor is widely used in high-resolution and high speed situation with features such as its good integration, low-power consumption, high-speed transfer and wide dynamic ranges.In the present embodiment, data acquisition unit 100 includes industrial camera 120, industrial camera 120 can produce the technological parameter of product by accurate acquisition sewing machine to be monitored efficient, real-time, such as can shoot sewing machine to be monitored with predeterminated frequency and produce the view data of product, obtain the data such as the sewing stitching of product, sewing pin hole pitch-row and sewing position according to these view data.Non-essential, industrial camera 120 can be arranged at the side away from machine direction, the sewing machine sewing machine pin position to be monitored.Non-essential, it is arranged at the industrial camera on sewing machine and can produce product sewing parameter by accurate acquisition sewing machine to be monitored, sewing parameter is sent to controlling device 200, control device 200 sewing parameter and canonical parameter to be compared, detection sewing fault, when finding sewing fault, control device 200 and send alarm signal, notify staff, additionally, whole sewing machine operational factor is had the adjustment of certain amplitude by the sewing parameter that control device 200 is also based on receiving, so that it produces qualified product.When there is sewing fault, controlling device 200 and can also control sewing machine shutdown.It is pointed out that above-mentioned industrial camera can also adopt other same or similar sensors to replace.
As in figure 2 it is shown, wherein in an embodiment, data acquisition unit 100 also includes intervalometer 140, and intervalometer 140 is connected with industrial camera 120, intervalometer 140 controls industrial camera 120 and gathers the technological parameter of the product that sewing machine to be monitored is produced with predeterminated frequency.
Intervalometer 140 controls industrial camera 120 and produces the view data of product with predeterminated frequency shooting sewing machine to be monitored, to realize the technological parameter of the product that predeterminated frequency collection sewing machine to be monitored is produced.Predeterminated frequency is parameter set in advance, and it can be set according to the needs of practical situation, for instance can set that as shooting per second 30 times, shooting per second 40 inferior.
Wherein in an embodiment, control device 200 and be additionally operable to when the product that sewing machine to be monitored is produced is defective, Sewing Machine woker condition to be monitored is corrected or controls sewing machine to be monitored and shut down.
Control device 200 to compare data acquisition unit 100 and collect the technological parameter of the qualified products that the technological parameter of the product that sewing machine to be monitored is produced is produced with the built-in sewing machine to be monitored stored; when the product judging that sewing machine to be monitored is produced is defective, controls device 200 and Sewing Machine woker condition to be monitored can be corrected or directly control sewing machine to be monitored shutdown.About carrying out the amplitude corrected and parameter can be set based on historical empirical data, and the data set are stored in the lump to controlling in device 200.
Wherein in an embodiment, control device 200 and include PLC (ProgrammableLogicController, programmable logic controller (PLC)).
PLC adopts a class programmable memory, for its internally stored program, perform logical operations, sequential control, regularly, counting and the user oriented instruction such as arithmetical operation, and by numeral or analog pattern input/output various types of machineries of control or production process.
Wherein in an embodiment, technological parameter includes sewing stitching, sewing pin hole pitch-row and sewing position, control the first comparator that device 200 includes being sequentially connected with, second comparator and the 3rd comparator, the sewing stitching of the qualified products that the sewing stitching of the product that the first comparator sewing machine more to be monitored is produced and sewing machine to be monitored are produced, the sewing pin hole pitch-row of the qualified products that the sewing pin hole pitch-row of the product that the second comparator sewing machine more to be monitored is produced and sewing machine to be monitored are produced, the sewing position of the qualified products that the sewing position of the product that the 3rd comparator sewing machine more to be monitored is produced and sewing machine to be monitored are produced.
Namely can determine whether that whether sewing machine product pin walking stitching is qualified with sewing position based on sewing stitching, sewing pin hole pitch-row and sewing position, it is also possible to judge whether product exists the problems such as bouncing pilotage, broken string, broken needle.In the present embodiment, it is respectively adopted three comparators sewing stitching to gathering in data, sewing pin hole pitch-row and sewing position and compares with corresponding qualification parameters respectively, accurately according to comparative result, it is judged that whether the product that sewing machine to be monitored is produced is qualified.
As in figure 2 it is shown, wherein in an embodiment, sewing machine monitoring system also includes display device 300, display device 300 is connected with controlling device 200, and the result whether product that sewing machine to be monitored is produced by control device 200 is qualified pushes to display device 300.
The result whether display device 300 is qualified for showing product that sewing machine to be monitored is produced.Non-essential, it is also possible to the product produced by sewing machine to be monitored occurs that abnormal situation shows in display device 300.Such as when controlling device 200 and detecting that product exists thread trace displacement, display device 300 shows that product is defective, there is thread trace displacement.Non-essential, display device 300 can select man-machine interaction display screen, and user can the quality condition of product produced of understanding sewing machine to be monitored timely by man-machine interaction display screen, convenient.
As in figure 2 it is shown, wherein in an embodiment, sewing machine monitoring system also includes alarm device 400, and alarm device 400 is connected with control device 200；
When control device 200 judges that the product that detection monitoring sewing machine is produced is defective, alarm device 400 sends alarm signal.
Wherein in an embodiment, alarm device 400 is buzzer and/or eon light.
Alarm device 400 is for when control device 200 judges that the product that detection monitoring sewing machine is produced is defective, send alarm signal, to remind the product that the current sewing machine of user is produced to there is defective situation, it is necessary to check sewing machine production line and the product currently produced is done over again.Non-essential, alarm device 400 can adopt buzzer or eon light again or both combinations, and the mode such as sound and light of employing points out user abnormal conditions occur.
As in figure 2 it is shown, wherein in an embodiment, data acquisition unit 100 includes the duty parameter acquisition module 160 for obtaining sewing machine duty parameter to be monitored, and duty parameter acquisition module 160 is connected with described control device 200.
Duty parameter acquisition module 160 directly can obtain its operating condition parameter from sewing machine to be monitored, and specifically, duty parameter includes the sewing speed of sewing machine, tension force, lubricating oil use state, air pressure etc..Based on these duty parameters, control device 200 and can detect whether sewing machine to be monitored exists operation exception situation, it is to avoid owing to sewing machine self work condition abnormality to be monitored causes that it produces substandard product.
Wherein in an embodiment, sewing machine monitoring system also includes radio communication device, and data acquisition unit 100 is connected with controlling device 200 by radio communication device.
Radio communication device is for realizing being wirelessly transferred of data, in the present embodiment, data acquisition unit 100 is connected with controlling device 200 by radio communication device, and the data collected can be sent to controlling device 200 by data acquisition unit 100 by wireless transmission method.Adopt communication to realize data transmission, be avoided that complicated wiring and data transmission are stable, efficient.Non-essential, radio communication device can be WIFI communicator.
As in figure 2 it is shown, wherein in an embodiment, sewing machine monitoring system also includes indicating lamp device 500, and indicating lamp device 500 is connected with control device 200.
Indicating lamp device 500 for characterizing the duty of whole sewing machine monitoring system by glittering different colours.Such as when indicating lamp device 500 glittering green light, characterize sewing machine monitoring system and be in normal monitoring state；When indicating lamp device 500 glittering red colored lamp, characterize sewing machine monitoring system and be in stopped status；When indicating lamp device 500 glittering yellow, characterize certain device in sewing machine monitoring system abnormal, it is necessary to maintenance down.
A kind of sewing machine, sewing machine body and above-mentioned sewing machine monitoring system, sewing machine monitoring system is arranged at sewing machine body.
Sewing machine of the present invention is provided with above-mentioned sewing machine monitoring system, and sewing machine can be automatically obtained the efficient quality inspection producing product.
Above example only have expressed the several embodiments of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that, for the person of ordinary skill of the art, without departing from the inventive concept of the premise, it is also possible to making some deformation and improvement, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a sewing machine monitoring system, it is characterised in that include interconnective data acquisition unit and control device, the technological parameter of the qualified products that described control device storage has sewing machine to be monitored to produce；
Described data acquisition unit gathers the technological parameter of the product that described sewing machine to be monitored is produced, and the technological parameter of the product produced by described sewing machine to be monitored sends to described control device, the technological parameter of the qualified products that the technological parameter of the product that the more described sewing machine to be monitored of described control device is produced and described sewing machine to be monitored are produced, according to comparative result, it is judged that whether the product that described sewing machine to be monitored is produced is qualified.
2. sewing machine according to claim 1 monitoring system, it is characterised in that described data acquisition unit includes industrial camera.
3. sewing machine according to claim 2 monitoring system, it is characterised in that described data acquisition unit also includes intervalometer, and described intervalometer is connected with described industrial camera；
Industrial camera described in described Timer Controlling gathers the technological parameter of the product that described sewing machine to be monitored is produced with predeterminated frequency.
4. sewing machine according to claim 1 monitoring system; it is characterized in that; described control device is additionally operable to when the product that described sewing machine to be monitored is produced is defective, described sewing machine operating mode to be monitored is corrected or controls described sewing machine to be monitored and shut down.
5. the sewing machine monitoring system according to claim 1-4 any one, it is characterized in that, described technological parameter includes sewing stitching, sewing pin hole pitch-row and sewing position, and described control device includes the first comparator, the second comparator and the 3rd comparator that are sequentially connected with；
The sewing stitching of the qualified products that the sewing stitching of the product that the described first more described sewing machine to be monitored of comparator is produced and described sewing machine to be monitored are produced, the sewing pin hole pitch-row of the qualified products that the sewing pin hole pitch-row of the product that the described second more described sewing machine to be monitored of comparator is produced and described sewing machine to be monitored are produced, the sewing position of the qualified products that the sewing position of the product that the described 3rd more described sewing machine to be monitored of comparator is produced and described sewing machine to be monitored are produced.
6. the sewing machine monitoring system according to claim 1 or 2 or 3, it is characterized in that, also including display device, described display device is connected with described control device, and the result whether product that described sewing machine to be monitored is produced by described control device is qualified pushes to described display device.
7. the sewing machine monitoring system according to claim 1 or 2 or 3, it is characterised in that also including alarm device, described alarm device is connected with described control device；
When described control device judges that the product that detection monitoring sewing machine is produced is defective, described alarm device sends alarm signal.
8. the sewing machine monitoring system according to claim 1 or 2 or 3, it is characterised in that described data acquisition unit includes the duty parameter acquisition module for obtaining sewing machine duty parameter to be monitored, and described duty parameter acquisition module is connected with described control device.
9. the sewing machine monitoring system according to claim 1 or 2 or 3, it is characterised in that also including indicating lamp device, described indicating lamp device is connected with described control device.
10. a sewing machine, it is characterised in that include sewing machine body and the monitoring system of the sewing machine as described in claim 1-9 any one；
Described sewing machine monitoring system is arranged at described sewing machine body.
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| CN201610305378.1A CN105734838B (en) | 2016-05-09 | 2016-05-09 | Sewing machine and its monitoring system |
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| CN201610305378.1A CN105734838B (en) | 2016-05-09 | 2016-05-09 | Sewing machine and its monitoring system |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106811875A (en) * | 2016-12-19 | 2017-06-09 | 苏州市青田企业发展有限公司 | A kind of sewing machine |
| CN106829078A (en) * | 2017-02-21 | 2017-06-13 | 无锡耐特机电技术有限公司 | The bad detecting system of seam bag in packaging production line |
| CN107824478A (en) * | 2017-11-03 | 2018-03-23 | 李良浩 | A kind of clothes sorting system and its go-on-go method |
| CN108570771A (en) * | 2017-03-10 | 2018-09-25 | 上海衣盈数码科技有限公司 | intelligent sewing machine |
| CN111764052A (en) * | 2019-04-02 | 2020-10-13 | 黄霏霓 | System applied to sewing data generation of computer pattern sewing machine |
| WO2022093150A1 (en) * | 2020-11-02 | 2022-05-05 | Realkom Tekstil Urunleri Sanayi Pazarlama Ve Dis Ticaret Anonim Sirketi | Textile production monitoring system with a barcode reader |
| CN114960042A (en) * | 2022-06-29 | 2022-08-30 | 丽荣鞋业(深圳)有限公司 | Auxiliary sewing adjuster of shoemaking sewing equipment |
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| CN111764052A (en) * | 2019-04-02 | 2020-10-13 | 黄霏霓 | System applied to sewing data generation of computer pattern sewing machine |
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| CN114960042A (en) * | 2022-06-29 | 2022-08-30 | 丽荣鞋业(深圳)有限公司 | Auxiliary sewing adjuster of shoemaking sewing equipment |
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