TW201821772A - Automatic change production facility lamp number discernment trapper - Google Patents

Automatic change production facility lamp number discernment trapper Download PDF

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Publication number
TW201821772A
TW201821772A TW105139846A TW105139846A TW201821772A TW 201821772 A TW201821772 A TW 201821772A TW 105139846 A TW105139846 A TW 105139846A TW 105139846 A TW105139846 A TW 105139846A TW 201821772 A TW201821772 A TW 201821772A
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TW
Taiwan
Prior art keywords
identifier
light
tower
production equipment
automatic production
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TW105139846A
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Chinese (zh)
Inventor
楊娜
陳濤
王哲
王向光
岳朝賢
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上海靈祈貿易有限公司
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Application filed by 上海靈祈貿易有限公司 filed Critical 上海靈祈貿易有限公司
Priority to TW105139846A priority Critical patent/TW201821772A/en
Priority to CN201611258795.1A priority patent/CN108153252A/en
Priority to CN201621489409.5U priority patent/CN206400344U/en
Publication of TW201821772A publication Critical patent/TW201821772A/en

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32252Scheduling production, machining, job shop

Abstract

The utility model relates to an automatic change production facility lamp number discernment trapper, the discernment trapper contains at least: a discernment trapper body, an at least inductor and an electrical property transmission line. The inside circuit board that is equipped with of discernment trapper body, the inductor supplies the colour variable and the brightness flop of catching the plural tower lamp on the tower lamp device with various sensing mode inside locating discernment trapper body, electrical property transmission line one end electric connection discernment trapper body, the other end passes through transmission interface to be connected with external device, supplies backstage operator person direct read to judge. By this, be applied to on the tower lamp device of various automation line's equipment to catch the colour variable and the brightness flop of tower lamp device, the information that the conveying of rethread transmission interface was caught supplies backstage operator person direct read to judge.

Description

自動化生產設備燈號識別捕捉器及其使用方法 Automated production equipment lamp number recognition catcher and using method thereof

本發明係有關一種自動化生產線的燈號識別捕捉之技術,尤指一種可貼附在機台的塔燈裝置上,透過這種感應方法,識別捕捉塔燈的顏色變化及亮度變化,讓各種機台的塔燈裝置都能被識別捕捉並傳送到電腦或其他裝置供後台操作人員讀取判斷,以提升生產線的工作效率之自動化生產設備燈號識別捕捉器及其使用方法。 The invention relates to a technology for identifying and capturing lights of an automated production line, in particular to a tower light device that can be attached to a machine. Through this induction method, the color change and brightness change of a tower light are recognized and captured, so that various machines can The tower light device of the table can be identified and captured and transmitted to a computer or other device for the background operator to read and judge, in order to improve the working efficiency of the production line, the automatic production equipment lamp identification catcher and its use method.

自動化生產線已經是現今自動化工廠常見的工作生產方式,透過自動化生產線讓各個工作站有秩序的一個接著一個完成各站作業流程,讓生產更有效率並能減少人員直接操作工作站的危險。 Automated production lines are a common work production method in today's automated factories. Through the automated production lines, each workstation can be completed one by one in an orderly manner, making production more efficient and reducing the danger of personnel directly operating the workstation.

然而,現今自動化的工廠每個工作機台獨自運作,每個工作機台都有自己獨立的塔燈裝置,塔燈裝置主要是用來顯示機台運作中的狀態,常見的塔燈裝置為三色燈或四色燈,例如當機台為正常運作狀態時,塔燈裝置會顯示綠燈(表示為正常狀態),當機台運作出現問題時塔燈裝置會顯示紅燈(表示為警報狀態),當機台強制停機時顯示黃燈(表示停止或處於強制狀態),藉此即可讓現場操作人員清楚的看到生產線上每個機台的狀態。 However, in today's automated factories, each working machine operates independently. Each working machine has its own independent tower light device. The tower light device is mainly used to display the operating status of the machine. The common tower light device is three Color light or four-color light, for example, when the machine is in normal operating state, the tower light device will display a green light (indicating that it is normal), and when there is a problem in the machine operation, the tower light device will display a red light (indicating an alarm state) When the machine is forced to stop, a yellow light is displayed (indicating that it is stopped or in a forced state), so that the site operator can clearly see the status of each machine on the production line.

然而,在自動化生產線至少有三至十台不同的設備,每個設備的塔燈裝置都是獨立的,而沒有統一整合,如此當現場有很多設備同時出現問題,操作人員又剛好沒在設備附近,則即時有塔燈裝置顯示燈色,但因距離太遠,操作人員也不會馬上發現設備出現問題,如此將導致延誤處理時間,使塔燈裝置無法達到預期的功效。 However, there are at least three to ten different equipment in the automated production line. Each equipment's tower light device is independent, and there is no unified integration. So when there are many equipment problems at the same time, the operator is just not near the equipment. Then the tower light device displays the lamp color immediately, but because the distance is too long, the operator will not immediately find that the equipment has a problem, which will cause delay in processing time and make the tower light device fail to achieve the expected efficacy.

因此,如何發明出一種能應用於自動化生產線中各種不種廠牌的塔燈裝置,將生產線上各品牌的設備之塔燈裝置統一整合,透過各種感應方法以快速識別捕捉塔燈裝置的顏色變化及亮度變化,並將捕捉到的資訊即時傳輸到電腦或其他外部裝置,讓後台作業人員直接讀取判斷,即可做最快速的處理,以提升生產線的工作效率,將是本發明所欲積極揭露之處。 Therefore, how to invent a tower light device that can be applied to various types of manufacturers in an automated production line, integrate the tower light devices of the equipment of various brands on the production line in a unified manner, and quickly identify and capture the color changes of the tower light device through various sensing methods. And brightness changes, and real-time transmission of the captured information to a computer or other external device, so that background workers can directly read and judge, you can do the fastest processing to improve the efficiency of the production line. Exposure.

本發明之目的為提供一種燈號識別捕捉器及其使用方法能夠應用於生產線上各種品牌設備的塔燈裝置上,透過各種感應方式識別捕捉塔燈裝置的顏色變化及亮度變化,並將捕捉到的資訊透過各種介面即時傳輸到電腦或其他外部裝置,讓後台作業人員直接讀取判斷,即可做最快速的處理,以提升生產線的工作效率。 The purpose of the present invention is to provide a lamp identification and catcher and a method for using the same, which can be applied to the tower lamp device of various brand equipment on the production line, and recognize the color change and brightness change of the tower lamp device through various sensing methods, and capture the The information is transmitted to the computer or other external devices in real time through various interfaces, so that the background operators can directly read and judge, so that the fastest processing can be done to improve the productivity of the production line.

為達上述目的,本發明為提供一種自動化生產設備燈號識別器,主要應用於各種自動化生產線的設備的塔燈裝置上,以捕捉塔燈裝置的顏色變化及亮度變化,再透過傳輸介面傳 送捕捉到的資訊供後台作業人員直接讀取判斷,該自動化生產設備燈號識別器至少包含:一識別器本體、至少一感應器以及一電性傳輸線。識別器本體內部設有電路板;至少一感應器設於識別器本體內部,供以各種感應方式來捕捉塔燈裝置上的複數塔燈之顏色變化及亮度變化;電性傳輸線一端電性連接識別器本體,另一端透過傳輸介面與外部裝置連接,供後台作業人員直接讀取判斷。 In order to achieve the above object, the present invention provides an automatic production equipment light identifier, which is mainly applied to the tower light device of various automated production line equipment to capture the color change and brightness change of the tower light device, and then transmit it through the transmission interface. The captured information is sent for background workers to directly read and judge. The automatic production equipment light identifier includes at least: an identifier body, at least one sensor, and an electrical transmission line. A circuit board is arranged inside the identifier body; at least one sensor is arranged inside the identifier body for capturing various color changes and brightness changes of the plurality of tower lights on the tower light device by various induction methods; one end of the electrical transmission line is electrically The identifier is connected to the other end, and the other end is connected to an external device through a transmission interface for a background operator to directly read and judge.

在一較佳實施例中,識別器本體係直接黏固在設備的塔燈裝置上。感應器為光感應器、I/O感應器、繼電器(Relay)、電流感應器、磁場感應器、PLC訊號截取器或上術個感應器的組合應用。傳輸介面為USB、RS232、RS422/485、ZigBee或WiFi。外部裝置為電腦、軌道控制器或其他外部裝置。 In a preferred embodiment, the system of the identifier is directly fixed on the tower lamp device of the device. The sensor is a combination application of a light sensor, an I / O sensor, a relay, a current sensor, a magnetic field sensor, a PLC signal interceptor, or a sensor. The transmission interface is USB, RS232, RS422 / 485, ZigBee or WiFi. The external device is a computer, track controller, or other external device.

為達上述目的,一種自動化生產設備燈號識別器的使用方法,主要應用於各種自動化生產線的設備的塔燈裝置上,以捕捉塔燈裝置的顏色變化及亮度變化,再透過傳輸介面傳送捕捉到的資訊供後台作業人員直接讀取判斷,該自動化生產設備燈號識別器的使用方法包含以下步驟:將識別器本體貼附在塔燈裝置上;透過各種感應器的感應方法,捕捉塔燈裝置上塔燈的顏色變化及亮度變化,並進行處理;最後透過各種傳輸方式作為傳輸介面,將捕捉到的資訊傳送到外部裝置,以供後台作業人員直接讀取判斷。 In order to achieve the above purpose, a method for using an automatic production equipment light identifier is mainly applied to the tower light device of various automated production line equipment to capture the color change and brightness change of the tower light device, and then transmit and capture it through the transmission interface. The information is directly read and judged by the background workers. The method of using the light identifier of the automated production equipment includes the following steps: attaching the identifier itself to the tower light device; capturing the tower light device through the induction methods of various sensors The color change and brightness change of the upper tower lights are processed, and finally the captured information is transmitted to external devices through various transmission methods as the transmission interface for the background operators to directly read and judge.

在一較佳實施例中,感應器方法為光感應方法、I/O 感應方法、繼電器(Relay)感應方法、電流感應器感應方法、磁場感應器感應方法、PLC訊號截取感應方法或上述各方法的組合應用。傳輸介面為USB、RS232、RS422/485、ZigBee或WiFi。外部裝置為電腦、軌道控制器或其他外部裝置。 In a preferred embodiment, the sensor method is a light sensing method, I / O Induction method, relay induction method, current sensor induction method, magnetic field sensor induction method, PLC signal interception induction method, or a combination of the above methods. The transmission interface is USB, RS232, RS422 / 485, ZigBee or WiFi. The external device is a computer, track controller, or other external device.

1‧‧‧自動化生產設備燈號識別器 1‧‧‧Automatic production equipment light identifier

11‧‧‧識別器本體 11‧‧‧Identifier body

110‧‧‧電路板 110‧‧‧Circuit board

12‧‧‧感應器 12‧‧‧Sensor

13‧‧‧電性傳輸線 13‧‧‧electric transmission line

201~205‧‧‧步驟 201 ~ 205‧‧‧ steps

圖1為本發明自動化生產設備燈號識別器之結構示意圖。 FIG. 1 is a schematic structural diagram of a light identifier of an automatic production equipment of the present invention.

圖2為本發明自動化生產設備燈號識別器之使用方法的步驟流程圖。 FIG. 2 is a flow chart of the steps of a method for using a light identifier of an automated production equipment according to the present invention.

以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點與功效。 The following is a description of specific embodiments of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

以下參照圖式說明本發明之實施例,應注意的是,以下圖式係為簡化之示意圖式,而僅以示意方式說明本發明之基本構想,遂圖式中僅例示與本發明有關之結構而非按照實際實施時之元件數目、形狀及尺寸繪製,其實際實施時各元件之型態、數量及比例並非以圖示為限,可依實際設計需要作變化,合先敘明。 The following describes the embodiments of the present invention with reference to the drawings. It should be noted that the following drawings are simplified schematic diagrams, and only the basic concepts of the present invention are illustrated in a schematic manner. Only the structures related to the present invention are illustrated in the drawings. Rather than drawing according to the number, shape and size of components during actual implementation, the type, quantity and ratio of each component during actual implementation are not limited to the illustrations, and can be changed according to the actual design needs.

首先,請參閱圖1所示,為本發明自動化生產設備燈號識別器之結構示意圖。如圖所示,本發明自動化生產設備燈號識別器1至少包含:一識別器本體11、複數感應器12以及一電性傳 輸線13。識別器本體11內部設有電路板110。複數感應器12設於識別器本體11內部,供以各種感應方式來捕捉塔燈裝置(圖中未示)上的複數塔燈之顏色變化及亮度變化;電性傳輸線13一端電性連接識別器本體11,另一端透過傳輸介面與外部裝置連接,供後台作業人員直接讀取判斷。 First, please refer to FIG. 1, which is a schematic structural diagram of a light identifier of an automatic production equipment of the present invention. As shown in the figure, the light identification device 1 of the automatic production equipment of the present invention includes at least: an identification body 11, a plurality of sensors 12, and an electrical transmission device. 输 线 13。 Transmission line 13. A circuit board 110 is provided inside the identifier body 11. The plurality of sensors 12 are arranged inside the identifier body 11 for capturing various color changes and brightness changes of the plurality of tower lights on the tower lamp device (not shown) by various induction methods; one end of the electrical transmission line 13 is electrically connected to the identifier The other end of the main body 11 is connected to an external device through a transmission interface for a background operator to directly read and judge.

在一較佳實施例中,感應器12可為光感應器、I/O感應器、繼電器(Relay)、電流感應器、磁場感應器、PLC訊號截取器或上述各種感應器12的組合搭配使用。傳輸介面為USB、RS232、RS422/485、ZigBee或WiFi。外部裝置可為電腦、軌道控制器或其他外部裝置。 In a preferred embodiment, the sensor 12 may be a light sensor, an I / O sensor, a relay, a current sensor, a magnetic field sensor, a PLC signal interceptor, or a combination of the above-mentioned various sensors 12. . The transmission interface is USB, RS232, RS422 / 485, ZigBee or WiFi. The external device may be a computer, a track controller, or other external device.

再請參閱圖2所示,為本發明應用動化生產設備燈號識別器的使用方法。主要應用於各種自動化生產線的設備的塔燈裝置上,以捕捉塔燈裝置的顏色變化及亮度變化,再透過傳輸介面傳送捕捉到的資訊供後台作業人員直接讀取判斷,該自動化生產設備燈號識別器的使用方法包含以下步驟: Please refer to FIG. 2 again, which is a method of using the light identification device of the dynamic production equipment according to the present invention. It is mainly applied to the tower light device of various automated production line equipment to capture the color change and brightness change of the tower light device, and then transmit the captured information through the transmission interface for background operators to directly read and judge. Using the recognizer involves the following steps:

步驟201,將識別器本體貼附在塔燈裝置上。 In step 201, the identifier body is attached to the tower lamp device.

步驟203,透過各種感應器的感應方法,捕捉塔燈裝置上塔燈的顏色變化及亮度變化,並進行處理。 In step 203, the color change and brightness change of the tower lamp on the tower lamp device are captured and processed through the sensing methods of various sensors.

步驟205,最後透過各種傳輸方式作為傳輸介面,將捕捉到的資訊傳送到外部裝置,以供後台作業人員直接讀取判斷。 Step 205: Finally, the captured information is transmitted to an external device through various transmission methods as a transmission interface, so that the background operator can directly read and judge.

具體而言,本發明可應用在現有的工作機台設備的塔燈裝置上,亦可應用於安燈(ANDON)系統、製造執行系統(MES; Manufacturing Execution System)、現場生產管理系統(Shop Floor Control System)及電腦整合製造系統(CIM;Computer-Integrated Manufacturing)等系統的控制門檻,透過各種感應方式識別捕捉塔燈的顏色變化及亮度變化,並藉由各種傳輸介面傳遞到電腦或其他外部裝置,讓後台操作人員能直接讀取判斷,操作人員即可立即的了解機台問題並解決問題,以提升自動化生產線的工作品質及工作效率。 Specifically, the present invention can be applied to an existing tower light device of a work machine, and can also be applied to an ANDON system and a manufacturing execution system (MES; Control thresholds for systems such as Manufacturing Execution System, Shop Floor Control System, and Computer-Integrated Manufacturing (CIM), identify and capture the color and brightness changes of tower lights through various sensing methods, and Through various transmission interfaces to the computer or other external devices, the background operators can directly read and judge, and the operators can immediately understand the machine problems and solve the problems to improve the quality and efficiency of the automated production line.

相較於習知技術,本發明之自動化生產設備燈號識別器可直接貼覆在生產線上的各種工作機台設備的塔燈裝置上,讓燈號識別器識別捕捉塔燈的顏色變化及亮度變化,並傳輸到電腦或其他外部裝置,以供後台操作人員直接讀取判斷,更能即時的發現工作機台的異常狀況,並在最短時間內排解問題,以提升工作安全及工作效率。 Compared with the conventional technology, the lamp identifier of the automatic production equipment of the present invention can be directly attached to the tower lamp device of various working machine equipment on the production line, so that the lamp identifier can capture the color change and brightness of the tower lamp. The changes are transmitted to the computer or other external devices for background operators to directly read and judge, and they can find the abnormal situation of the work machine in real time, and resolve the problems in the shortest time to improve work safety and work efficiency.

雖然前述的描述及圖式已揭示本發明之較佳實施例,必須瞭解到各種增添、許多修改和取代可能使用於本發明較佳實施例,而不會脫離如所附申請專利範圍所界定的本發明原理之精神及範圍。熟悉本發明所屬技術領域之一般技藝者將可體會,本發明可使用於許多形式、結構、佈置、比例、材料、元件和組件的修改。因此,本文於此所揭示的實施例應被視為用以說明本發明,而非用以限制本發明。本發明的範圍應由後附申請專利範圍所界定,並涵蓋其合法均等物,並不限於先前的描述。 Although the foregoing description and drawings have disclosed preferred embodiments of the present invention, it must be understood that various additions, many modifications, and substitutions may be used in the preferred embodiments of the present invention without departing from the scope defined by the appended patents. The spirit and scope of the principles of the invention. Those of ordinary skill in the art to which the present invention pertains will appreciate that the present invention can be used for modification of many forms, structures, arrangements, proportions, materials, elements and components. Therefore, the embodiments disclosed herein should be considered to illustrate the present invention and not to limit the present invention. The scope of the invention should be defined by the scope of the appended patents and cover their legal equivalents, and are not limited to the foregoing description.

Claims (9)

一種自動化生產設備燈號識別器,主要應用於各種自動化生產線的設備的塔燈裝置上,以捕捉塔燈裝置的顏色變化及亮度變化,再透過傳輸介面傳送捕捉到的資訊供後台作業人員直接讀取判斷,該自動化生產設備燈號識別器至少包含:一識別器本體,內部設有電路板;至少一感應器,設於該識別器本體內部,供以各種感應方式來捕捉塔燈裝置上的複數塔燈之顏色變化及亮度變化;以及一電性傳輸線,一端電性連接該識別器本體,另一端透過傳輸介面與外部裝置連接,供後台作業人員直接讀取判斷。 An automatic production equipment light identifier is mainly applied to the tower light device of various automated production line equipment to capture the color change and brightness change of the tower light device, and then transmits the captured information through the transmission interface for background workers to read directly Judging, the automatic production equipment light identifier includes at least: an identifier body with a circuit board inside; at least one sensor provided inside the identifier body for capturing the tower light device by various induction methods The color change and brightness change of the plurality of tower lights; and an electrical transmission line, one end of which is electrically connected to the identifier body, and the other end is connected to an external device through a transmission interface for direct reading and judgment by the background operator. 如請求項1所述之自動化生產設備燈號識別器,其中該識別器本體係直接黏固在該設備的塔燈裝置上。 The lamp identifier of the automatic production equipment according to claim 1, wherein the identifier of the system is directly fixed on the tower lamp device of the equipment. 如請求項1所述之自動化生產設備燈號識別器,其中該感應器為光感應器、I/O感應器、繼電器(Relay)、電流感應器、磁場感應器、PLC訊號截取器。 The lamp identifier of the automatic production equipment according to claim 1, wherein the sensor is a light sensor, an I / O sensor, a relay, a current sensor, a magnetic field sensor, and a PLC signal interceptor. 如請求項1所述之自動化生產設備燈號識別器,其中該傳輸介面為USB、RS232、RS422/485、ZigBee或WiFi。 The automatic production equipment light identifier as described in claim 1, wherein the transmission interface is USB, RS232, RS422 / 485, ZigBee or WiFi. 如請求項1所述之自動化生產設備燈號識別器,其中該外部裝置為電腦或軌道控制器。 The automatic production equipment light identifier as described in claim 1, wherein the external device is a computer or a track controller. 一種自動化生產設備燈號識別器的使用方法,主要應用於各種自動化生產線的設備的塔燈裝置上,以捕捉塔燈裝置的顏色變化及亮度變化,再透過傳輸介面傳送捕捉到的資訊供後台作業人員直接讀取判斷,該自動化生產 設備燈號識別器的使用方法包含以下步驟:將識別器本體貼附在塔燈裝置上;透過各種感應器的感應方法,捕捉塔燈裝置上塔燈的顏色變化及亮度變化,並進行處理;最後透過各種傳輸方式作為傳輸介面,將捕捉到的資訊傳送到外部裝置,以供後台作業人員直接讀取判斷。 A method for using a light identifier of an automatic production equipment is mainly applied to the tower light device of various automated production line equipment to capture the color and brightness changes of the tower light device, and then transmits the captured information through the transmission interface for background operations. Personnel read and judge directly, the automated production The method of using the device light identifier includes the following steps: attaching the identifier body to the tower light device; capturing the color change and brightness change of the tower light on the tower light device through the induction methods of various sensors, and processing them; Finally, through various transmission methods as a transmission interface, the captured information is transmitted to an external device for background staff to directly read and judge. 如請求項6所述的自動化生產設備燈號識別器的使用方法,其中該感應方法包含:光感應方法、I/O感應方法、繼電器(Relay)感應方法、電流感應方法、磁場感應方法、PLC訊號截取感應方法。 The method for using a lamp identifier of an automatic production equipment according to claim 6, wherein the sensing method includes: a light sensing method, an I / O sensing method, a relay sensing method, a current sensing method, a magnetic field sensing method, and a PLC Signal interception sensing method. 如請求項6所述的自動化生產設備燈號識別器的使用方法,其中該傳輸介面為USB、RS232、RS422/485、ZigBee或WiFi。 The method for using an automatic production equipment light identifier as described in claim 6, wherein the transmission interface is USB, RS232, RS422 / 485, ZigBee or WiFi. 如請求項6所述的自動化生產設備燈號識別器的使用方法,其中該外部裝置為電腦或軌道控制器。 The method for using a lamp identifier of an automated production equipment according to claim 6, wherein the external device is a computer or a track controller.
TW105139846A 2016-12-02 2016-12-02 Automatic change production facility lamp number discernment trapper TW201821772A (en)

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