CN202145196U - Online mold safety detector - Google Patents
Online mold safety detector Download PDFInfo
- Publication number
- CN202145196U CN202145196U CN201120232248U CN201120232248U CN202145196U CN 202145196 U CN202145196 U CN 202145196U CN 201120232248 U CN201120232248 U CN 201120232248U CN 201120232248 U CN201120232248 U CN 201120232248U CN 202145196 U CN202145196 U CN 202145196U
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- control device
- integral type
- type control
- light source
- safety detector
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Abstract
The utility model relates to an online mold safety detector. The detector comprises an integral control device, an I/O module controller and a CCD (Charge-coupled Device) camera, wherein the I/O module controller is connected with the integral control device through an I/O communication cable, and the integral control device is connected with the CCD camera through a camera communication cable. Compared with the prior art, the online mold safety detector provided by the utility model can real-timely monitor the mold, so as to decrease the reject ratio of product, realize energy conservation and environmental protection, and facilitate maintenance, and the like.
Description
Technical field
The utility model relates to a kind of mould pick-up unit, especially relates to a kind of online mould safety detector.
Background technology
Under the overall background that current Chinese manufacturing industry constantly develops; The recruitment cost of enterprise constantly increases, automaticity has to be hoisted; How each tame precision die electronics manufacturing enterprise promotes competitive power, and the manufacturing industry that becomes of the continuity of its production, security needs the urgent problem that solves.Wherein the security of mould is even more important, in case because damaging appears in mould, the production that will cause whole piece to produce line is incured loss through delay, thereby incurs loss through delay friendship phase and loss order.
Application number is 200920200822.9 Chinese utility model patent; The pick-up unit that a kind of mold temperature detects is disclosed; Be made up of thermopair, resistance, electric capacity, Temperature Detector, power supply, the thermopair two ends are connected with Temperature Detector, and resistance, electric capacity are connected in parallel on two splicing ears of thermopair and Temperature Detector; Feed back to Temperature Detector to temperature signal through thermopair, dynamic mold temperature is provided when processing and forming.This pick-up unit only detects from the security of temperature angle to mould; And the detection of mould is except relating to temperature; Whether whether also relate to be detained on the mould has residue, mold component to playback etc., so this pick-up unit can not well reach the detection requirement to mould.
Based on the manufacturing safety on line hidden danger of existing electronic die, the utility model has effectively solved this problem.
The utility model content
The purpose of the utility model is exactly to provide a kind of in order to overcome the defective that above-mentioned prior art exists can in real time mould be monitored, and reduces the product fraction defective, and energy-conserving and environment-protective, online mould safety detector easy to maintenance.
The purpose of the utility model can realize through following technical scheme: a kind of online mould safety detector; It is characterized in that; This detector comprises integral type control device, I/O module controller and CCD camera; Described I/O module controller is connected with the integral type control device through the I/O communication cable, and described integral type control device is connected with the CCD camera through the camera communication cable.
Described detector also comprises taking pictures uses secondary light source, and described taking pictures is connected with the integral type control device with secondary light source.
Described taking pictures uses secondary light source to be the infrared LED light source.
Described integral type control device comprises storer, display, CPU and keyboard, and described storer, display and keyboard are connected with CPU respectively.
Described CCD camera comprises 1～4.
Compared with prior art, the utlity model has following advantage:
1, adopts the integrated design of integral type, with CPU, storer, display, the operation interface formula control device that becomes one, practiced thrift material, reduced the later stage hardware operation that each parts grafting produces and safeguard inconvenience simultaneously.
2, adopt the infrared LED secondary light source than other light sources supplementary modes such as incandescent lamp, radium-shine lamps, its wavelength of light is wider, and not influenced by external interference light, and is simultaneously also more energy-conservation, longer service life, energy-conservation reaching more than 50%.
3, adopt influence automatically to contrast and gather (one-period is gathered automatically), need the artificial images acquired of two cycle periods (promptly once gather, once compare) more in the past, it is convenient to have more operation, has reduced the maloperation of artificial images acquired.
4, adopt the light automatic compensation function,, thereby reduce the probability of false alarm even do not use the infrared LED light source, adopt under the situation of ordinary light source and have intelligent correction-compensation function.
4, adopt the position correction function, solved the false alarm that domestic a lot of hydraulic type injection machine causes because of the die sinking cumulative errors between the inaccurate 2mm-5mm of existence of die sinking position, thereby reduced the probability of shutting down.
5, adopt outside 2 camera functions of standard, system software can be supported camera function 2-6 time, can on original function, realize special applications such as card address accurately detects, dual-color forming detection, the detection of station dial mould molding.
6, can carry out the application of 4 CCD cameras at most, existing industry technology can only be supported 2 camera applications.
Description of drawings
Fig. 1 is the structural representation of the utility model.
1 for take pictures uses secondary light source for mould, 6 for CCD camera, 7 for camera communication cable, 5 for I/O module controller, 4 for I/O communication cable, 3 for integral type control device, 2 among the figure.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment the utility model is elaborated.
Embodiment
As shown in Figure 1, a kind of online mould safety detector, this detector comprises integral type control device 1, I/O module controller 3, CCD camera 6 and takes pictures with secondary light source 7.The integral type control device comprises storer, display, CPU and keyboard.Storer, display and keyboard are connected with CPU respectively.Take pictures and use secondary light source to be the infrared LED light source.The input end of I/O module controller 3 is connected with the output signaling interface of injection machine or die casting machine.The output terminal of I/O module controller 3 is connected with integral type control device 1 through I/O communication cable 2, and integral type control device 1 is connected with CCD camera 6 through camera communication cable 4.Take pictures and be connected with the integral type control device with secondary light source.CCD camera 6 is arranged on over against mould 5 settings with secondary light source 7 with taking pictures.
I/O module controller 3 sends to integral type control device 1 with the output signal of injection machine that collects or die casting machine; Integral type control device 1 sends photographing instruction and gives CCD camera 6; CCD camera 6 is gathered the image information of mould 5 and image information is sent it back integral type control device 1; Integral type control device 1 compares the standard picture information of image information and storage, judges whether mould 5 damages.
The utility model can be used for industries such as plastic shaping, die casting, is used to monitor die products residue, mold component does not playback, product lacks or the surface is bad monitoring.Use this utility model and can reduce the number of times that ejects, thus the lifting of the production cycle efficient of realization injection moulding and die casting industry.Adopt high definition FA CCD to cooperate its full accuracy of software optimization can reach the precision of 0.02mm, be in leading technology at present.See through this precision and can reduce the generation of defective products and the detection of follow-up manual work, practice thrift labour productive forces.
Claims (5)
1. online mould safety detector; It is characterized in that; This detector comprises integral type control device, I/O module controller and CCD camera; Described I/O module controller is connected with the integral type control device through the I/O communication cable, and described integral type control device is connected with the CCD camera through the camera communication cable.
2. a kind of online mould safety detector according to claim 1 is characterized in that, described detector also comprises taking pictures uses secondary light source, and described taking pictures is connected with the integral type control device with secondary light source.
3. a kind of online mould safety detector according to claim 2 is characterized in that, described taking pictures uses secondary light source to be the infrared LED light source.
4. a kind of online mould safety detector according to claim 1 is characterized in that described integral type control device comprises storer, display, CPU and keyboard, and described storer, display and keyboard are connected with CPU respectively.
5. a kind of online mould safety detector according to claim 1 is characterized in that described CCD camera comprises 1～4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120232248U CN202145196U (en) | 2011-07-04 | 2011-07-04 | Online mold safety detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120232248U CN202145196U (en) | 2011-07-04 | 2011-07-04 | Online mold safety detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202145196U true CN202145196U (en) | 2012-02-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201120232248U Expired - Lifetime CN202145196U (en) | 2011-07-04 | 2011-07-04 | Online mold safety detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202145196U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102305794A (en) * | 2011-07-04 | 2012-01-04 | 上海熙视光电科技有限公司 | Online die safety detector |
| CN107538680A (en) * | 2017-10-23 | 2018-01-05 | 宏冠奇科技（深圳）有限公司 | A kind of terminal injection CCD detecting systems and method |
| CN108927477A (en) * | 2018-07-09 | 2018-12-04 | 安徽思源三轻智能制造有限公司 | Die forging machine monitoring device |
| CN110044489A (en) * | 2019-04-25 | 2019-07-23 | 上海熙视光电科技有限公司 | A kind of die detection system based on electromagnetic spectrum imaging |
-
2011
- 2011-07-04 CN CN201120232248U patent/CN202145196U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102305794A (en) * | 2011-07-04 | 2012-01-04 | 上海熙视光电科技有限公司 | Online die safety detector |
| CN107538680A (en) * | 2017-10-23 | 2018-01-05 | 宏冠奇科技（深圳）有限公司 | A kind of terminal injection CCD detecting systems and method |
| CN108927477A (en) * | 2018-07-09 | 2018-12-04 | 安徽思源三轻智能制造有限公司 | Die forging machine monitoring device |
| CN110044489A (en) * | 2019-04-25 | 2019-07-23 | 上海熙视光电科技有限公司 | A kind of die detection system based on electromagnetic spectrum imaging |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120215 |