CN105729945A - 连续式热固型与热塑型复合材料弹性体的制法 - Google Patents

连续式热固型与热塑型复合材料弹性体的制法 Download PDF

Info

Publication number
CN105729945A
CN105729945A CN201510960394.XA CN201510960394A CN105729945A CN 105729945 A CN105729945 A CN 105729945A CN 201510960394 A CN201510960394 A CN 201510960394A CN 105729945 A CN105729945 A CN 105729945A
Authority
CN
China
Prior art keywords
type
raw material
heat curing
sheet
plastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510960394.XA
Other languages
English (en)
Inventor
高振益
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Simple Tek Corp
Original Assignee
Simple Tek Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Simple Tek Corp filed Critical Simple Tek Corp
Publication of CN105729945A publication Critical patent/CN105729945A/zh
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/12—Making multilayered or multicoloured articles
    • B29C39/123—Making multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/45—Joining of substantially the whole surface of the articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B29C66/712—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined the composition of one of the parts to be joined being different from the composition of the other part
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/144—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers using layers with different mechanical or chemical conditions or properties, e.g. layers with different thermal shrinkage, layers under tension during bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
    • B29C65/5057—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
    • B29C66/3034—Particular design of joint configurations the joint involving an anchoring effect making use of additional elements, e.g. meshes
    • B29C66/30341—Particular design of joint configurations the joint involving an anchoring effect making use of additional elements, e.g. meshes non-integral with the parts to be joined, e.g. making use of extra elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/341—Measures for intermixing the material of the joint interlayer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B29D2009/00—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2021/00—Use of unspecified rubbers as moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/04—Polymers of ethylene
    • B29K2023/06—PE, i.e. polyethylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/10—Thermosetting resins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2101/00—Use of unspecified macromolecular compounds as moulding material
    • B29K2101/12—Thermoplastic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2009/00—Layered products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B2037/0092—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding in which absence of adhesives is explicitly presented as an advantage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00—Resin or rubber layer containing a blend of at least two different polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00—Thermoplastic elastomer material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

一种连续式热固型与热塑型复合材料弹性体的制法，借由先分别选自热固型原料与热塑型原料，并以适当压力分别施压于热固型原料与热塑型原料，使热固型原料与热塑型原料呈片状型态输出；再将压制后的片状热固型原料与片状热塑型原料相互叠合而进行加热，使该片状热塑型原料于高温加热后，其所含的热塑性树脂分子活动增加而加大分子间的距离呈现的介层，使该片状热固型原料与该片状热塑型原料彼此交缠连接在一起，且经加压作业后，更使该片状热固型原料与该片状热塑型原料间的热塑性树脂互熔而达到结合状态，最后进行冷却作业，即可获得复合材料弹性体。

Description

连续式热固型与热塑型复合材料弹性体的制法
技术领域
本发明是与复合材料弹性体的制程技术有关，更详述而言之是指一种选用热固型原料及热塑型原料的复合材料弹性体其制造方法。
背景技术
橡胶以其高弹性、良好回复性，耐疲劳性、止滑性及耐磨等特性而广泛应用于日常生活中，并成为工业上最常见且重要的原料之一。
一般常见橡胶类(天然或人造橡胶)发泡物的制作方式大体可区分为连续压出法和模塑成型法二大类，连续压出法是将混炼后的橡胶原料利用压出机压成橡胶片，并将橡胶片置于输送机的输送带上持续输入加硫发泡箱内加硫、发泡成型为橡胶发泡物，而热压成型法则利用加压模具将橡胶原料予以加热、加压成型。
由于产品多样性的需求，单一材质的橡胶发泡制品已渐渐不符合市场需求，因此，如何于橡胶发泡物表面贴合不同物性的材质(如于橡胶发泡物表面贴合异质的发泡材或塑胶皮等)，提升发泡产品的美观及用途，而使其更易于受消费者接受，乃目前业者努力构思研发的方向。
就于橡胶发泡物表面贴合不同物性材质的技术而言，必须在橡胶(或金属板片)尚未送进加硫发泡箱(加硫成型机)成型前于其表面涂布胶合剂或接着剂，并将不同物性的材质置于橡胶片上一并送入加硫发泡箱，始可发泡成型为具不同物性的发泡制品。
据上述可得知，虽然前揭于橡胶发泡表面贴合不同物性材质的技术可获得使产品更美丽、实用性加乘的效果，不过，利用胶合剂或接着剂进行贴合方式会受到其黏度行为或劣化的影响而在涂布量或涂布形状等方面产生大的偏差，导致形成的浆状胶合剂或接着剂厚度不均匀，而影响至相异性质的材料的结合，实为一大弊端问题，而亟待加以改善。
本发明人有鉴于此，并且依据多年从事此领域的相关经验，细心观察及研究，并配合学理运用，进而提出一种合理且有效的本发明。
发明内容
本发明的主要目的是在于：提供一种选用热固型原料及热塑型原料的复合材料弹性体其制造方法。
为达到上述目的，本发明一种连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其制程包括下列步骤：
步骤S1：备料步骤：分别选自热固型原料与热塑型原料；
步骤S2：挤压步骤：搭配挤压装置以适当压力分别施压于热固型原料与热塑型原料，使热固型原料与热塑型原料呈片状型态输出；
步骤S3：叠合步骤：将压制后的片状热固型原料与片状热塑型原料相互叠合；
步骤S4：熔接步骤：将叠合后的片状热固型原料与片状热塑型原料进行加热，使该片状热塑型原料于高温加热后，其所含的热塑性树脂分子活动增加而加大分子间的距离呈现的介层，当热塑性树脂分子介层因移动而将该片状热固型原料与该片状热塑型原料彼此交缠连接在一起；
步骤S5：加压步骤：经熔接步骤后再进行加压作业，使该片状热固型原料与该片状热塑型原料间的热塑性树脂互熔而达到结合状态；及
步骤S6：冷却成型：搭配冷却装置进行冷却作业，而使该片状热固型原料与该片状热塑型原料间的热塑性树脂再度呈固化状态，即可获得复合材料弹性体。
本发明的功效在于：提供一种复合材料弹性体的制程技术有关，更详述而言之，是指一种选用热固型原料及热塑型原料的复合材料弹性体其制造方法，借由先分别选自热固型原料与热塑型原料，所选自该热固型原料为橡胶材质，该热塑型原料为聚乙烯材质，并搭配挤压装置以适当压力分别施压于热固型原料与热塑型原料，使热固型原料与热塑型原料呈片状型态输出；再将压制后的片状热固型原料与片状热塑型原料相互叠合而进行加热，其加热方式采用搭配电阻加热装置、超音波装置或感应加热装置的任一者装置而进行加热，使该片状热塑型原料于高温加热后，其所含的热塑性树脂分子活动增加而加大分子间的距离呈现的介层，当热塑性树脂分子介层因移动而将该片状热固型原料与片状热塑型原料彼此交缠连接在一起，且经加压作业后，使该片状热固型原料与该片状热塑型原料间的热塑性树脂互熔而达到结合状态，最后进行冷却作业，使该片状热固型原料与该片状热塑型原料间的热塑性树脂再度呈固化状态，即可获得复合材料弹性体，借此，解决常见橡胶发泡表面贴合不同物性材质需使用胶合剂或接着剂进行贴合方式，会受到其黏度行为或劣化的影响而在涂布量或涂布形状等方面产生大的偏差，导致形成的浆状胶合剂或接着剂厚度不均匀，而影响至相异性质的材料的结合；进而提供一种选用热固型原料及热塑型原料的复合材料弹性体其制造方法。
附图说明
图1为本发明复合材料弹性体的步骤流程图。
图2为本发明复合材料弹性体的步骤详述流程图。
图3为本发明复合材料弹性体的另一步骤流程图。
图4为本发明复合材料弹性体的另一步骤详述流程图。
具体实施方式
请参阅图1与图2所示，为本发明连续式热固型与热塑型复合材料弹性体的制法；其中该复合材料弹性体制程方法，包括下列步骤：
步骤S1：备料步骤：分别选自热固型原料与热塑型原料；
其中至步骤S1时，该热固型原料选自橡胶材质，该热塑型原料选自聚乙烯材质；
步骤S2：挤压步骤：搭配挤压装置以适当压力分别施压于热固型原料与热塑型原料，使热固型原料与热塑型原料呈片状型态输出；
步骤S3：叠合步骤：将压制后的片状热固型原料与片状热塑型原料相互叠合；
其中至步骤S3时，更包含一步骤S3-1：表面处理步骤：将该片状热固型原料与该片状热塑型原料表面进行清洁处理；
步骤S4：熔接步骤：将叠合后的片状热固型原料与片状热塑型原料进行加热，使该片状热塑型原料于高温加热后，其所含的热塑性树脂分子活动增加而加大分子间的距离呈现的介层，当热塑性树脂分子介层因移动而将该片状热固型原料与该片状热塑型原料彼此交缠连接在一起；
其中至步骤S4时，该片状热固型原料与该片状热塑型原料所进行加热方式，采用搭配电阻加热装置、超音波装置或感应加热装置的任一者装置而进行加热作业；
步骤S5：加压步骤：经熔接步骤后再进行加压作业，使该片状热固型原料与该片状热塑型原料间的热塑性树脂互熔而达到结合状态；及
步骤S6：冷却成型：搭配冷却装置进行冷却作业，而使该片状热固型原料与该片状热塑型原料间的热塑性树脂再度呈固化状态，即可获得复合材料弹性体；
借由上述制程步骤而言，本发明提供一种复合材料弹性体的制程技术，更详述而言之，是指一种选用热固型原料及热塑型原料的复合材料弹性体其制造方法，借由先分别选自热固型原料与热塑型原料，所选自该热固型原料为橡胶材质，该热塑型原料为聚乙烯材质，并搭配挤压装置以适当压力分别施压于热固型原料与热塑型原料，使热固型原料与热塑型原料呈片状型态输出；再将压制后的片状热固型原料与片状热塑型原料相互叠合而进行加热，其加热方式采用搭配电阻加热装置、超音波装置或感应加热装置的任一者装置而进行加热，使该片状热塑型原料与该片状黏合材料于高温加热后，其所含的热塑性树脂分子活动增加而加大分子间的距离呈现的介层，当热塑性树脂分子介层因移动而将该片状热固型原料与片状热塑型原料彼此交缠连接在一起，且经加压作业后，使片该状热固型原料与该片状热塑型原料间的热塑性树脂互熔而达到结合状态，最后进行冷却作业，使该片状热固型原料与该片状热塑型原料间的热塑性树脂再度呈固化状态，即可获得复合材料弹性体；
借此，解决常见橡胶发泡表面贴合不同物性材质需使用胶合剂或接着剂进行贴合方式，会受到其黏度行为或劣化的影响而在涂布量或涂布形状等方面产生大的偏差，导致形成的浆状胶合剂或接着剂厚度不均匀，而影响至相异性质的材料的结合；进而提供一种选用热固型原料及热塑型原料的复合材料弹性体其制造方法。
再者，请参阅图3与图4所示，为本发明连续式热固型与热塑型复合材料弹性体的制法；其中该复合材料弹性体制程方法，更可于步骤S5(加压步骤)中增设一步骤S5-1(贴接步骤)及一步骤S5-2(加热步骤)，其整体制程步骤方法，如下所述：
步骤S1：备料步骤：分别选自热固型原料与热塑型原料；
其中至步骤S1时，该热固型原料选自橡胶材质，该热塑型原料选自聚乙烯材质；
步骤S2：挤压步骤：搭配挤压装置以适当压力分别施压于热固型原料与热塑型原料，使热固型原料与热塑型原料呈片状型态输出；
步骤S3：叠合步骤：将压制后的片状热固型原料与片状热塑型原料相互叠合；
其中至步骤S3时，更包含一步骤S3-1：表面处理步骤：将片状热固型原料与片状热塑型原料表面进行清洁处理；
步骤S4：熔接步骤：将叠合后的片状热固型原料与片状热塑型原料进行加热，使片该状热塑型原料于高温加热后，其所含的热塑性树脂分子活动增加而加大分子间的距离呈现的介层，当热塑性树脂分子介层因移动而将该片状热固型原料与该片状热塑型原料彼此交缠连接在一起；
其中至步骤S4时，该片状热固型原料与该片状热塑型原料所进行加热方式，采用搭配电阻加热装置、超音波装置或感应加热装置的任一者装置而进行加热作业；
步骤S5：加压步骤：经熔接步骤后再进行加压作业，使该片状热固型原料与该片状热塑型原料间的热塑性树脂互熔而达到结合状态；
其中至步骤S5时，更增设一步骤S5-1：贴接步骤：于该片状热固型原料与该片状热塑型原料表面铺置一贴合物，并施加压力使该贴合物贴置于该片状热固型原料与该片状热塑型原料上；
其步骤S5-1(贴接步骤)后更增设一步骤S5-2：加热步骤：将该贴合物与该片状热固型原料、该片状热塑型原料进行加热，使该贴合物与该片状热固型原料、该片状热塑型原料黏结一体；
其中该贴合物与该片状热固型原料、该片状热塑型原料所进行加热方式，采用搭配加热装置而进行加热作业；而该加热装置为烤箱或加硫发泡箱的任一者；又该贴合物选自橡胶、塑胶或布料的任一者材质；及
步骤S6：冷却成型：搭配冷却装置进行冷却作业，而使该片状热固型原料与该片状热塑型原料间的热塑性树脂再度呈固化状态，即可获得复合材料弹性体；
借此，以上所述制程步骤，进而提供一种选用热固型原料及热塑型原料的复合材料弹性体其另一制造方法；
特别一提，本发明的复合材料弹性体于制造时，除步骤S1(备料步骤)续经由人力进行作业外，不管是步骤S2(挤压步骤)、步骤S3(叠合步骤)、步骤S3-1(表面处理步骤)、步骤S4(熔接步骤)、步骤S5(加压步骤)、步骤S5-1(贴接步骤)、步骤S5-2(加热步骤)、步骤S6(冷却成型)于制程中均采用全自动化来整合每步骤所搭配机台达到最稳定及精准的作业，而完成各步骤间的连结作业制程，其增进生产效率。
综上所述，当知本发明确实可为相关产业广为利用，极具有进步性与新颖性，且发明于申请前未见公开，符合专利法的规定，依法提出发明专利申请。
惟以上所述，仅为本发明的其中较佳实施例而已，当不能以之限定本发明实施的范围；即大凡依本发明申请专利范围所作的均等变化与修饰，皆应仍属本发明专利涵盖的范围内。

Claims (9)

1.一种连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其制程包括下列步骤：
步骤S1：备料步骤：分别选自热固型原料与热塑型原料；
步骤S2：挤压步骤：搭配挤压装置以适当压力分别施压于热固型原料与热塑型原料，使热固型原料与热塑型原料呈片状型态输出；
步骤S3：叠合步骤：将压制后的片状热固型原料与片状热塑型原料相互叠合；
步骤S4：熔接步骤：将叠合后的片状热固型原料与片状热塑型原料进行加热，使该片状热塑型原料于高温加热后，其所含的热塑性树脂分子活动增加而加大分子间的距离呈现的介层，当热塑性树脂分子介层因移动而将该片状热固型原料与该片状热塑型原料彼此交缠连接在一起；
步骤S5：加压步骤：经熔接步骤后再进行加压作业，使该片状热固型原料与该片状热塑型原料间的热塑性树脂互熔而达到结合状态；及
步骤S6：冷却成型：搭配冷却装置进行冷却作业，而使该片状热固型原料与该片状热塑型原料间的热塑性树脂再度呈固化状态，即可获得复合材料弹性体。
2.如权利要求1所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中至步骤S1时，该热固型原料选自橡胶材质，该热塑型原料选自聚乙烯材质。
3.如权利要求1所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中，S3与S4步骤之间，更包含一步骤S3-1：表面处理步骤：将该片状热固型原料与该片状热塑型原料表面进行清洁处理。
4.如权利要求1所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中至步骤S4时，该片状热固型原料与该片状热塑型原料所进行加热方式，采用搭配电阻加热装置、超音波装置或感应加热装置的任一者装置而进行加热。
5.如权利要求1所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中，S5与S6步骤之间，更进一步增设有一步骤S5-1贴接步骤：于该片状热固型原料与该片状热塑型原料表面铺置一贴合物，并施加压力使该贴合物贴置于该片状热固型原料与该片状热塑型原料上。
6.如权利要求5所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中至步骤S5-1后更具有一步骤S5-2加热步骤：将该贴合物与该片状热固型原料、该片状热塑型原料进行加热，使该贴合物与该片状热固型原料、该片状热塑型原料黏结一体。
7.如权利要求6所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中该贴合物与该片状热固型原料、该片状热塑型原料所进行加热方式，采用搭配加热装置而进行加热作业。
8.如权利要求7所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中该加热装置为烤箱或加硫发泡箱的任一者。
9.如权利要求7所述的连续式热固型与热塑型复合材料弹性体的制法，其特征在于：其中该贴合物选自橡胶、塑胶或布料的任一者材质。
CN201510960394.XA 2014-12-26 2015-12-18 连续式热固型与热塑型复合材料弹性体的制法 Pending CN105729945A (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW103145612A TW201622967A (zh) 2014-12-26 2014-12-26 連續式熱固型與熱塑型複合材料彈性體之製法（二）
TW103145612 2014-12-26

Publications (1)

Publication Number Publication Date
CN105729945A true CN105729945A (zh) 2016-07-06

Family

ID=56163200

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510960394.XA Pending CN105729945A (zh) 2014-12-26 2015-12-18 连续式热固型与热塑型复合材料弹性体的制法

Country Status (3)

Country Link
US (1) US20160185037A1 (zh)
CN (1) CN105729945A (zh)
TW (1) TW201622967A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI615117B (zh) * 2016-11-04 2018-02-21 止滑、耐磨發泡墊結構

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3103407B1 (fr) * 2019-11-26 2021-10-29 Smrc Automotive Holdings Netherlands Bv Procédé de fabrication d'une pièce thermoplastique composite et pièce obtenue

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5643390A (en) * 1995-05-04 1997-07-01 The University Of Delaware Bonding techniques for high performance thermoplastic compositions
US5667881A (en) * 1995-06-06 1997-09-16 Hughes Missile Systems Company Integral thermoset/thermoplastic composite joint
CN1537047A (zh) * 2001-07-31 2004-10-13 �ǚ 聚合物或聚合物复合物组件的焊接技术
TW200902608A (en) * 2007-07-13 2009-01-16 See Green Ind Co Ltd Method for manufacturing foaming article having heterogeneous composite foaming layer
TW200932469A (en) * 2008-01-24 2009-08-01 See Green Ind Co Ltd Method of making flexible foaming member from recycled material
CN101633218A (zh) * 2008-07-25 2010-01-27 旭聚企业股份有限公司 利用回收废弃物为材料的弹性发泡体制法
CN102197949A (zh) * 2010-03-23 2011-09-28 旭聚企业股份有限公司 利用回收废弃物为材料的方块型地毯及其制法
CN102416751A (zh) * 2010-09-27 2012-04-18 刘坤钟 合成皮的制造方法

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7252729B2 (en) * 2004-12-29 2007-08-07 Owens-Corning Fiberglas Technology Inc. Polymer/WUCS mat for use in sheet molding compounds
CN101146671B (zh) * 2005-03-25 2010-12-15 北川精机株式会社 冲压装置
JP5868581B2 (ja) * 2010-07-09 2016-02-24 住友化学株式会社 金属箔積層体の製造方法
US20140167322A1 (en) * 2012-12-13 2014-06-19 Eastern Technical Products Llc System and method for molding elastomer parts using a temperature-activated pressure applicator

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5643390A (en) * 1995-05-04 1997-07-01 The University Of Delaware Bonding techniques for high performance thermoplastic compositions
US5667881A (en) * 1995-06-06 1997-09-16 Hughes Missile Systems Company Integral thermoset/thermoplastic composite joint
CN1537047A (zh) * 2001-07-31 2004-10-13 �ǚ 聚合物或聚合物复合物组件的焊接技术
TW200902608A (en) * 2007-07-13 2009-01-16 See Green Ind Co Ltd Method for manufacturing foaming article having heterogeneous composite foaming layer
TW200932469A (en) * 2008-01-24 2009-08-01 See Green Ind Co Ltd Method of making flexible foaming member from recycled material
CN101633218A (zh) * 2008-07-25 2010-01-27 旭聚企业股份有限公司 利用回收废弃物为材料的弹性发泡体制法
CN102197949A (zh) * 2010-03-23 2011-09-28 旭聚企业股份有限公司 利用回收废弃物为材料的方块型地毯及其制法
CN102416751A (zh) * 2010-09-27 2012-04-18 刘坤钟 合成皮的制造方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI615117B (zh) * 2016-11-04 2018-02-21 止滑、耐磨發泡墊結構

Also Published As

Publication number Publication date
TW201622967A (zh) 2016-07-01
US20160185037A1 (en) 2016-06-30

Similar Documents

Publication Publication Date Title
JP2010516521A5 (zh)
CN108000758A (zh) 一种负泊松比纺织复合材料成型模具和方法
CN103625062A (zh) 挤出覆膜多层板及其生产方法
CN105729708B (zh) 具循环回收方式的异质复合发泡层制品制程
CN107073918A (zh) 含增强片材的面板的制造方法，和地板
JP2018531168A6 (ja) 繊維複合材料から成る部品を製造するための方法
JP2018531168A (ja) 繊維複合材料から成る部品を製造するための方法
CN105729945A (zh) 连续式热固型与热塑型复合材料弹性体的制法
CN100551693C (zh) 一种止滑发泡垫制成立体凸纹的方法
CN207607203U (zh) 一种发泡材料生产设备的复膜结构
JP2018507128A5 (zh)
MX2020005991A (es) Metodo de produccion y dispositivo de produccion de una pieza decorativa tridimensional hecha de resina sintetica termoplastica.
TWI551426B (zh) Flexible sheet fit method
TW201037124A (en) Environmental friendly synthetic leather and manufacturing method thereof
CN106589575A (zh) 一种适用于3d打印的pp/sebs复合材料
CN205814961U (zh) 弹性垫结构
CN204263416U (zh) 一种改善汽车地毯表面质量的模具
CN202243251U (zh) 一种软料产品的表面处理系统
CN202293557U (zh) 一种多层tpu贴合薄膜
TWI598212B (zh) Multi-grain foam mat process
CN107953571B (zh) 层合式生物质复合材料的连续生产系统及其使用方法
KR101568963B1 (ko) 섬유합판의 제조방법
CN107839140B (zh) 具有多纹路性的发泡垫体制程
CN203381200U (zh) 一种热成型垫的成型装置
CN203888285U (zh) 一种pu和布料构成的复合材料

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20160706