CN105729866B - Biomass forming machine concentric shafts eccentric slot adjustment mechanism - Google Patents

Biomass forming machine concentric shafts eccentric slot adjustment mechanism Download PDF

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Publication number
CN105729866B
CN105729866B CN201610198357.4A CN201610198357A CN105729866B CN 105729866 B CN105729866 B CN 105729866B CN 201610198357 A CN201610198357 A CN 201610198357A CN 105729866 B CN105729866 B CN 105729866B
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CN
China
Prior art keywords
axis seat
eccentric axis
pressure roller
forming cavity
eccentric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610198357.4A
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Chinese (zh)
Other versions
CN105729866A (en
Inventor
刘娟
刘庆玉
白雪卫
薛志平
李金洋
张敏
陈东雨
宋丹
卢英林
王成博
于师开
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liaoning Soil And Fertilizer General Station
SHENYANG YUANDA SCI-TECH INDUSTRIAL Co Ltd
Liaoning Shihua University
Shenyang Agricultural University
Original Assignee
Liaoning Soil And Fertilizer General Station
SHENYANG YUANDA SCI-TECH INDUSTRIAL Co Ltd
Liaoning Shihua University
Shenyang Agricultural University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Liaoning Soil And Fertilizer General Station, SHENYANG YUANDA SCI-TECH INDUSTRIAL Co Ltd, Liaoning Shihua University, Shenyang Agricultural University filed Critical Liaoning Soil And Fertilizer General Station
Priority to CN201610198357.4A priority Critical patent/CN105729866B/en
Publication of CN105729866A publication Critical patent/CN105729866A/en
Application granted granted Critical
Publication of CN105729866B publication Critical patent/CN105729866B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/20Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
    • B30B11/201Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/20Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
    • B30B11/201Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
    • B30B11/202Ring constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/20Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
    • B30B11/201Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
    • B30B11/208Roller constructions; Mounting of the rollers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

A kind of biomass forming machine concentric shafts eccentric slot adjustment mechanism, including the forming cavity upper cover plate with charging aperture, forming cavity lower cover, ring moulds, press roll component, discharging opening, it is characterized in that press roll component is vertically installed in forming cavity, wedge-shaped constricted zone is formed between ring moulds inner surface and roller surface;The two axial ends of pressure roller are coordinated by sliding bearing and eccentric axis seat, and eccentric axis seat is engaged by its external cylindrical surface with the mounting hole of upper and lower cover plate, and upper and lower eccentric axis seat is connected by gusset piece;Eccentric axis seat and forming cavity upper cover plate, the eccentric structure of the mounting hole assembling of forming cavity lower cover.The present invention realizes that die gap length is easy to adjust, and Adjustment precision is high, improves the service life of equipment, reduces production cost.

Description

Biomass forming machine concentric shafts eccentric slot adjustment mechanism
Technical field
The present invention relates to a kind of biomass granule fuel former, particularly a kind of concentric eccentric shaft of biomass forming machine Clearance adjustment mechanism.
Background technology
Ring mode granulator is by the relative rotation between ring moulds and pressure roller by the loose biomass material such as wood chip, straw powder material It is pressed into dense granule, the gap length of die squash type biomass pellet fuel forming machine ring moulds and pressure roller is to granule-forming machine Service behaviour have a major impact, common clearance adjustment method is that pressure roller shaft is processed into eccentric shaft, i.e. pressure roller shaft two is fixed Certain offset be present between axis and the axis of rotation of pressure roller that support end determines, when adjusting gap, stretch out one in pressure roller shaft Side applies torque, it is relatively fixed after pedestal rotates to an angle and is positioned between change die after minimum clearance.On the one hand, tied Structure limits, and the bearing assembly of installation is placed in the biomass moulding intracavitary of closing in pressure roller, and material bears acutely to extrude in the intracavitary With friction so that intracavitary dust concentration is big, sealing is poor, meanwhile, cavity temperature is higher, poor radiation, causes bearing assembly work It is extremely severe to make environment, bearing is easily damaged, and equipment failure rate is high.Do not block when on the other hand, to make adjustment gap and the side of installation Just, centering type pressure roller shaft both sides mounting shaft hole gap is larger, and fit precision is not high, with serious vibration and is hit often in production Hit, influence mould and pressure roller life-span, improve production cost.
The content of the invention
The invention aims to make up prior art defect, there is provided one kind solves traditional eccentric shaft type gap adjustment The biomass forming machine synchronization clearance adjustment mechanism of mechanism drawback, each surface of revolution is concentric type in pressure roller shaft, installed in pressure roller shaft The bearing at both ends is isolated with discharge chambe, is easy to seal and is lubricated, and can effectively improve the working life of bearing;Pressure roller both ends branch Hold, higher installation accuracy can be ensured;Die gap is easy to adjust, and Adjustment precision is high, and pressure roller positioning is reliable.
The technical solution adopted in the present invention is:Including the forming cavity upper cover plate with charging aperture, forming cavity lower cover, ring Mould, press roll component, discharging opening, it is characterized in that:At least one set of diacytic type press roll component with one heart is vertically installed in forming cavity, ring moulds Wedge-shaped constricted zone is formed between the maximum outer round surface of inner surface and each pressure roller, the two axial ends of pressure roller pass through sliding bearing respectively Coordinate with eccentric axis seat, eccentric axis seat endoporus has eccentric distance with its external cylindrical surface, and upper and lower eccentric axis seat passes through its outside cylinder Mounting hole corresponding with forming cavity upper cover plate, forming cavity lower cover is engaged assembling respectively in face, forms eccentric structure and forms and presses The two-end bearing support of roller;Upper and lower eccentric axis seat is connected by synchronous adjustment connecting plate.
The positive effect of the present invention is:Pressure roller two supports, higher installation accuracy can be ensured;Concentric shafts eccentric slot Adjust simple in construction, die gap is easy to adjust, and Adjustment precision is high, and pressure roller positioning is reliable;Simultaneously installed in the axle at pressure roller both ends Hold and isolate with forming room, be easy to seal and lubricate, the working life of bearing can be effectively improved, improve the service life of equipment, Reduce production cost.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is that ring moulds are held to be assembled on the upper and lower cover plate of forming cavity by the spring bearing of upper end and the shaft with gear of lower end and shown It is intended to.Sequence number in figure:Forming cavity lower cover 2, forming cavity upper cover plate 3, ring moulds component 4, shaft with gear hold 4-1, spring bearing 4-3, Press roll component 6, spout 7.
Fig. 2 is ring moulds component axonometric drawing.Sequence number in figure:Shaft with gear holds 4-1, ring moulds 4-2, spring bearing 4-3.
Fig. 3 is press roll component axonometric drawing.Sequence number in figure:Pressure roller 6-1, eccentric axis seat 6-2, closure 6-3, sliding bearing 6- 4, synchronous adjustment connecting plate 6-5.
Fig. 4 is press roll component top view.
Fig. 5 is the axonometric drawing of connecting plate.
Embodiment
See Fig. 1-3, four groups as shown in Figure 3 concentric diacytic type press roll component 6 be vertically arranged to the ring moulds component 4 shown in Fig. 1 It is interior, inner chamber and forming cavity upper cover plate 3 and the component material forming cavity of forming cavity lower cover 2 supported by frame 1 of ring moulds component 4; Equally distributed multiple spouts 7, material are inserted by multiple spouts 7 on forming cavity upper cover plate 3;Between each two spout Equipped with a set of press roll component 6, wedge-shaped constricted zone is formed between ring moulds 4-2 inner surfaces and each pressure roller 6-1 maximum outer round surface, The biomass material of feeding is compressed into compact formed concretion state by loose condition (of surface), and is squeezed from the nib on ring moulds 4-2 Press out to form shaped granule.
See Fig. 3-5, every group of press roll component is provided with pressure roller 6-1, sliding bearing 6-4 of the pressure roller 6-1 two axial ends equipped with cooperation, It is eccentric axis seat 6-2 outside sliding bearing 6-4, closure 6-3 is set in sliding bearing 6-4 outer end;In pressure roller 6-1 two axles Connection boss is equipped with the upper and lower eccentric axis seat 6-2 at end, synchronous adjustment plate 6-5 upper and lower side is connected by screw upper and lower On eccentric axis seat 6-2 connection boss(See Fig. 4 hole A), upper and lower eccentric axis seat 6-2 is linked together, ensures adjustment gap When up and down eccentric axis seat motion it is consistent, the angle for rotating it is identical, and so as to realize ring moulds, gap length is equal vertically with pressure roller It is even consistent.
Upper and lower eccentric axis seat 6-2 is matched with upper cover plate 3 and 2 corresponding mounting hole of lower cover respectively by its external cylindrical surface Charge-coupled dress.See Fig. 4, due to endoporus and the external cylindrical surface axis decentraction of eccentric axis seat, certain eccentric amount e value be present, thus it is eccentric The shaft base structure plane of symmetry with respect to ring moulds setting angle difference when, can cause whole press roll component become with ring moulds radial position Change, that is, when changing pressure roller with ring moulds radial clearance, eccentric axis seat 6-2 can be made on the outside of the upper and lower cover plate of material forming chamber around it Mounting hole rotates to an angle, and the radial position of ring moulds relative with the pressure roller that eccentric axis seat coordinates changes, so as to realize two The adjustment of person's gap length.When adjusting die gap length, the eccentric axis seat 6-2 that upper cover plate is arranged on shown in Fig. 3 is rotated, then Because synchronous adjustment connecting plate 6-5 couples upper and lower eccentric axis seat, the eccentric axis seat of lower cover also synchronous axial system, adjust to default Gap.

Claims (1)

1. a kind of biomass forming machine concentric shafts eccentric slot adjustment mechanism, including the forming cavity upper cover plate with charging aperture, shaping Chamber lower cover, ring moulds, press roll component, discharging opening, it is characterized in that:At least one set of diacytic type press roll component with one heart is vertically installed at into In die cavity, wedge-shaped constricted zone is formed between the maximum outer round surface of ring moulds inner surface and each pressure roller, both relative motions will Bulk material is brought the region into and is compressed, and is extruded out from the nib in ring moulds and forms shaped granule;
For the two axial ends of pressure roller equipped with the sliding bearing coordinated, sliding bearing outside is eccentric axis seat;Pressure roller two axial ends it is upper, Connection boss is equipped with lower eccentric axis seat, the upper and lower side of synchronous adjustment plate is connected by screw the connection in upper and lower eccentric axis seat Connect on boss, upper and lower eccentric axis seat is linked together, eccentric axis seat motion unanimously, makes its turn up and down when ensureing adjustment gap Dynamic angle is identical, so as to realize ring moulds and pressure roller gap length uniformity vertically;
By its external cylindrical surface, mounting hole corresponding with upper cover plate and lower cover is engaged assembling to upper and lower eccentric axis seat respectively, partially , certain offset be present, make on the outside of the upper and lower cover plate of material forming chamber in the endoporus of spindle seat and external cylindrical surface axis decentraction Eccentric axis seat rotates to an angle around its mounting hole, and the radial position of ring moulds relative with the pressure roller that eccentric axis seat coordinates changes Become, so as to realize the adjustment of both gap lengths;When adjusting die gap length, upper and lower eccentric axis seat passes through its external cylindrical surface Mounting hole corresponding with forming cavity upper cover plate, forming cavity lower cover is engaged assembling respectively, forms the double of eccentric structure and pressure roller End supporting.
CN201610198357.4A 2016-04-01 2016-04-01 Biomass forming machine concentric shafts eccentric slot adjustment mechanism Expired - Fee Related CN105729866B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610198357.4A CN105729866B (en) 2016-04-01 2016-04-01 Biomass forming machine concentric shafts eccentric slot adjustment mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610198357.4A CN105729866B (en) 2016-04-01 2016-04-01 Biomass forming machine concentric shafts eccentric slot adjustment mechanism

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Publication Number Publication Date
CN105729866A CN105729866A (en) 2016-07-06
CN105729866B true CN105729866B (en) 2017-12-01

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112776408A (en) * 2020-12-02 2021-05-11 江苏大学 Vertical double-layer ring die three-pressing roller rice hull briquetting device

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH454592A (en) * 1966-03-23 1968-04-15 Buehler Ag Geb Feed cube press
FR2548957A1 (en) * 1983-06-23 1985-01-18 Realisa Thermiques Meca Et Granulating press roller with head for adjusting the eccentricity
US4983343A (en) * 1988-09-06 1991-01-08 International Multifoods Corporation Pressure roller including air relief mechanism
CN201399914Y (en) * 2009-03-20 2010-02-10 尹贤军 Sundry unhampered straight-through circular mould forming machine
CN201645874U (en) * 2010-03-18 2010-11-24 江苏牧羊集团有限公司 Adjusting device for gap between circular mould and compression roller
AT510414B1 (en) * 2011-01-03 2012-04-15 Josef Schaider Privatstiftung PELLETIER DEVICE
CN102367009A (en) * 2011-11-29 2012-03-07 徐州燃控科技生物能源有限公司 Stepless regulation device for gap between compression roller and ring die
CN102632632A (en) * 2012-04-27 2012-08-15 成都王安产业有限公司 Biomass briquetting machine
CN205522631U (en) * 2016-04-01 2016-08-31 辽宁石油化工大学 Eccentric clearance adjustment mechanism of biomass forming machine concentric shaft

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