CN105729794A - Assembly machine of product - Google Patents
Assembly machine of product Download PDFInfo
- Publication number
- CN105729794A CN105729794A CN201610234422.4A CN201610234422A CN105729794A CN 105729794 A CN105729794 A CN 105729794A CN 201610234422 A CN201610234422 A CN 201610234422A CN 105729794 A CN105729794 A CN 105729794A
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- Prior art keywords
- unit
- adhesive tape
- cylinder
- drives
- product
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7879—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path
- B29C65/7882—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined said parts to be joined moving in a closed path, e.g. a rectangular path said parts to be joined moving in a circular path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses an assembly machine of a product. The assembly machine comprises a machine table as well as a feeding mechanism, a controller, an elastic piece placing mechanism, a hot melting mechanism, an adhesive tape pasting mechanism, an adhesive-rolling adhering mechanism and an adhesive tearing mechanism which are mounted on the machine table, wherein the controller is connected to the feeding mechanism, the elastic piece placing mechanism, the hot melting mechanism, the adhesive tape pasting mechanism, the adhesive-rolling adhering mechanism and the adhesive tearing mechanism, and used for receiving a workpiece processing completing signal emitted by the elastic piece placing mechanism, the hot melting mechanism, the adhesive tape pasting mechanism, the adhesive-rolling adhering mechanism and the adhesive tearing mechanism and controlling the feeding mechanism for transferring products to a next station in sequence. According to the assembly machine, the product assembly process is greatly simplified, inconvenience caused by traditional manual manufacturing is avoided, manpower and material resources are greatly saved, floor space is small, the assembly efficiency is high, the assembly precision is high, the assembled product is good in consistency, the performance reliability is high, the output rate and the yield are high, and the product requirements are easily met.
Description
Technical field
The present invention relates to the assembly machine of a kind of product.
Background technology
Currently for electronic product, housing is its inalienable part, and internal circuit and structure are played important protection and carrying effect by housing；Therefore for electronics manufacturer, how to assemble suitable housing, it is a compulsory course.The assembling of existing housing mostly is manual operation, assembles respectively, it is necessary to be sequentially completed group and join, hot melt, rubberizing, the different operations such as plastic roll, and not only workman is easily tired, inefficient, and action is discontinuous easily makes mistakes, and cost of labor is high.
Summary of the invention
Invention purpose be solve existing in problem, there is provided the assembly machine of a kind of product, the process simplification of its assembling product, it is to avoid all inconvenience that traditional-handwork makes, save manpower and materials, floor space is little, and efficiency of assembling is high, and assembly precision is high, the good product consistency of assembling, performance reliability is high, and the rate of output, yields are high, easily meet Production requirement；
For reaching above-mentioned purpose, the present invention adopts the following technical scheme that
The assembly machine of product, attaches mechanism including board and the feed mechanism being arranged on board, controller, shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll and tears gluing mechanism；
Product is sequentially transferred to shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attaching mechanism and tears gluing mechanism by described feed mechanism；
Described controller connects feed mechanism, shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attaching mechanism and tears gluing mechanism；For receiving shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attach mechanism and tear the signal that work pieces process that gluing mechanism sends is complete, and control feed mechanism product is sequentially transferred to next station；
Described shell fragment placement mechanism includes the first gear unit and the vac sorb unit that are arranged on board；First gear unit is arranged on board；Vac sorb unit is installed on the first gear unit；Described vac sorb unit is used for adsorbing, release elastic sheet；The first described gear unit drives described vac sorb unit to move to adsorb the shell fragment product to feed mechanism both horizontally and vertically and assembles place's release accordingly；
Described hot-melting mechanism includes the second lifting gear unit and the fuse unit being arranged on board；Fuse unit is installed on the second lifting gear unit；Described second lifting gear unit drives described fuse unit vertically to move to the product on feed mechanism and assembles a place accordingly；Described fuse unit is by discharging heat by shell fragment and product welding；
Described adhesive tape sticking mechanism includes adhesive tape retractable unit, the 3rd gear unit and sucker；Adhesive tape retractable unit and the 3rd gear unit are arranged on the 3rd support, and sucker is installed on the 3rd gear unit；Described adhesive tape retractable unit is used for broadcasting adhesive tape rolling release paper；Described sucker is used for adsorbing, discharging adhesive tape；Described 3rd gear unit drives sucker to adsorb adhesive tape to adhesive tape place, and after making adhesive tape and release paper separate with adhesive tape retractable unit synchronization action, drives sucker that adhesive tape is delivered to the product on feed mechanism and assembles a place accordingly and attach；
Described plastic roll attaches mechanism and includes the 4th gear unit and plastic roll unit；4th gear unit is arranged on board；Plastic roll unit is installed on the 4th gear unit；Described plastic roll unit rolling adhesive tape is so that adhesive tape tightly invests product surface；The 4th described gear unit drives plastic roll unit to attach direction at product surface along adhesive tape and moves；
The described gluing mechanism that tears includes the 5th gear unit and grip unit；5th gear unit is arranged on board；Grip unit is installed on the 5th gear unit；Described grip unit for clamp and discharge adhesive tape release paper tear hands position；The 5th described gear unit, for driving grip unit to clamp and driving release paper along moving with the direction that adhesive tape is inclination angle, makes release paper separate with adhesive tape.
Further, described feed mechanism includes the Cam splitter that is arranged on board；Described Cam splitter loads product and sequentially turns to shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attaching mechanism and tear station residing for gluing mechanism.
Further, described shell fragment placement mechanism, wherein
The first support that described first delivery unit includes being arranged on board, the first motor, the first lifting drive cylinder, the first belt wheel and are covered in the first conveyer belt of the first belt wheel；Described vac sorb unit, it includes absorption cylinder and adsorption head；First motor is installed in the first support and drives described first belt wheel to rotate, and drives the first transmission band action；First lifting drives cylinder to be installed on the first transmission band, with the first conveyor belt motion horizontal displacement；Described adsorption head is installed in the first lifting and drives on the motion bar of cylinder, drives cylinder moving vertical displacement with the first lifting；Described absorption cylinder connects with adsorption head and orders about adsorption head absorption shell fragment；Wherein, described first driven by motor the first belt wheel rotates, and link the first conveyor belt motion, drives the first lift cylinder to move in the horizontal direction；First lift cylinder synchronization action drives absorption cylinder movement in vertical direction；Absorption air cylinder driven adsorption head absorption shell fragment；The two is synchronization action again, shell fragment is delivered to the product on Cam splitter and assembles place's release accordingly.
Further, described shell fragment placement mechanism also includes transfer unit and glove unit；Described transfer unit is installed on the first support；Described glove unit is arranged on transfer unit；Described transfer unit is used for driving glove unit edge to be perpendicular to the first conveyer belt direction and moves horizontally；Described glove unit is used for placing shell fragment；
Further, described transfer unit includes being arranged on the slide rail of the first support, the second motor, the second belt wheel and the second conveyer belt；Described glove unit includes a surface and is formed for the attaching dish that the arrangement of described shell fragment is placed；The axis body of described second belt wheel and the second motor coordinates, and the second belt wheel is sheathed for the second transmission band；Second conveyer belt direction is parallel with slide rail；Described attaching dish is by the second belt-driven, and is slidably installed on slide rail；Described second motor action drives the second belt wheel to rotate, and drives the second transmission band and attaching dish along slide rail to the direction horizontal movement being perpendicular to the first conveyer belt；
Further, described hot-melting mechanism, wherein said second lifting gear unit includes the second support and the second lifting driving cylinder that are arranged on board；Described fuse unit includes a hot molten column；One end that described second lifting drives cylinder to be installed in the second support；Described hot molten column is installed in the second lifting and drives one end of cylinder；Wherein said second lifting drives air cylinder driven hot molten column vertically to move to the product on Cam splitter and assembles place's welding accordingly.
Further, described fuse unit also includes heat insulation；Described heat insulation is arranged between the second lifting gear unit and fuse unit；Described heat insulation and fuse unit action simultaneously under the second driving lifting gear unit.
Further, described adhesive tape sticking mechanism, wherein adhesive tape retractable unit includes the blowing roller that is installed on the 3rd support, one group of spacing roller bearing, baffle plate, rolling roller bearing and volume adhesive tape motor；3rd gear unit is the three-axis moving mechanism being arranged on the 3rd support；Sucker is installed in the movable part of three-axis moving mechanism；Package release paper adhesive plaster is placed on blowing roller and walks around spacing roller bearing, baffle plate further around volume by, on the volume motor-driven rolling roller bearing of adhesive tape, passing through spacing roller bearing when it walks around baffle plate and be fitted on baffle plate；Adhesive tape on sucker absorption baffle plate, and by rolling up adhesive tape motor and three-axis moving mechanism synchronization action, by the separation of adhesive tape and release paper, the adhesive tape after separation is driven the product delivered on Cam splitter to assemble an attaching accordingly by three-axis moving mechanism on sucker.
Further, described plastic roll attaches mechanism, and wherein the 4th gear unit includes the 4th support, the 4th vertical lift parts and the 4th horizontal displacement parts that are arranged on board；Plastic roll unit includes tilting member and plastic roll parts；Described 4th vertical lift parts are installed in the 4th support, and the 4th horizontal displacement component level arranges and be secured to the drive division of the 4th vertical lift parts；The drive division of described 4th horizontal displacement parts and tilting member attaching, described plastic roll parts are removably attached to tilting member；
Further, described 4th vertical lift parts include the 4th lifting driving cylinder；Described 4th horizontal displacement parts include the 4th horizontal drive cylinder；Described tilting member includes a fixing seat, clamping seat and torsion spring；Described plastic roll parts include a swing arm and compress roller；Described 4th horizontal drive cylinder is installed in the drive division of the 4th lift cylinder；The drive division of described fixing seat and the 4th horizontal drive cylinder connects linkage；Described clamping seat is installed in fixing seat；Described torsion spring is installed in fixing seat, and this torsion spring cooperatively forms swing with clamping seat；Described swing arm is installed in clamping seat, and links with clamping seat；The described roller that compresses is installed in swing arm end；Described 4th lifting drives cylinder and the 4th propulsion cylinder synchronization action, coordinates with torsion spring and swing along the direction that adhesive tape attaches with swing arm after compressing the roller contact product to Cam splitter.
Further, described in tear gluing mechanism, wherein
5th gear unit includes the 5th support, the 5th inclination angle displacement component being installed on the 5th support and the 5th horizontal displacement parts；Grip unit includes hold assembly；Described 5th support is arranged on board；Described 5th inclination angle displacement component is arranged on the 5th support；Described 5th horizontal displacement parts are installed on the movable part of the 5th inclination angle displacement component；Described hold assembly is installed on the drive division of the 5th horizontal displacement parts；Described 5th inclination angle displacement component drives the 5th horizontal displacement parts and hold assembly one mobile；Described hold assembly is driven displacement by the 5th horizontal displacement parts.
Further, described 5th inclination angle displacement component includes the 5th sideslip driving cylinder；Described 5th horizontal displacement parts include the 5th horizontal drive cylinder；Described hold assembly includes the 5th gripper cylinder, determines block and motion block；Described 5th sideslip drives its cylinder body of cylinder and level to be that certain inclination angle arranges and is fixed on the 5th support；Described 5th its cylinder body of horizontal drive cylinder is horizontally disposed with and is secured to the 5th sideslip and drives the drive rod of cylinder；Described 5th gripper cylinder is installed on the drive rod of the 5th horizontal drive cylinder；The cylinder body of described gripper cylinder is fixed with and determines block, its drive rod is fixed with motion block；Described 5th breaks away drives cylinder and the 5th horizontal drive cylinder synchronization action, gripper cylinder is delivered to the corresponding release paper of the product on Cam splitter and tears hand position；Described gripper cylinder drives motion block to coordinate with determining block, clamps and tears hands；Described 5th breaks away drives cylinder and the 5th horizontal drive cylinder synchronization action, makes release paper separate with adhesive tape.
Adopt technique scheme, the invention has the beneficial effects as follows:
1, the use of assembly machine, the process simplification of assembling product, it is to avoid all inconvenience that traditional-handwork makes, save manpower and materials, floor space is little, and efficiency of assembling is high, and assembly precision is high, the good product consistency of assembling, performance reliability is high, and the rate of output, yields are high, easily meet Production requirement；
2, the use of feed mechanism so that feeding becomes simple and reliable, and product does not have the problems such as stuck, not discharging in feeding；
3, shell fragment placement mechanism adopts the mode of absorption, is hardly damaged shell fragment appearance, highly versatile, and good stability, assembly precision are high；The glove unit of employing activity, improves efficiency of assembling further；
4, hot-melting mechanism employing is point-to-point back and forth, and efficiency is high, it also avoid the danger that traditional-handwork operation exists；
5, adhesive tape sticking mechanism solves the problem that Manual Speed is slow, sticking effect is bad；
6, plastic roll attaches mechanism, its simple in construction and easily realizing, and is attached by automatic mechanism that effect is unified, smooth, precision is high；Additionally it is possible to realize the attaching of curved face product, the suitability is good；
7, gluing mechanism is torn, its simple in construction and easily realizing, solve manually to tear glue speed slow, the problem that effect is different.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the present invention, and the schematic description and description of the present invention is used for explaining the present invention, is not intended that inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the overall top view of the present invention；
Fig. 2 is the side view of shell fragment placement mechanism of the present invention.
Fig. 3 is the explosive view of shell fragment placement mechanism of the present invention.
Fig. 4 is the axonometric chart of hot-melting mechanism of the present invention.
Fig. 5 is the axonometric chart of adhesive tape sticking mechanism of the present invention.
Fig. 6 is the rearview of adhesive tape sticking mechanism of the present invention.
Fig. 7 is the side view that plastic roll of the present invention attaches mechanism.
Fig. 8 is the axonometric chart that plastic roll of the present invention attaches mechanism.
Fig. 9 is the axonometric chart that the present invention tears gluing mechanism.
Detailed description of the invention
In order to make the technical problem to be solved, technical scheme and beneficial effect clearly, understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
Embodiment 1
As shown in Figures 1 to 9, the assembly machine of a kind of product, attach mechanism 7 including board and the feed mechanism 2 being arranged on board 1, controller 3, shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll and tear gluing mechanism 8.Described controller 3 connects feed mechanism, shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attaching mechanism 7 and tears gluing mechanism 8.Product is sequentially transferred to shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attaching mechanism 7 and tears gluing mechanism 8 by described feed mechanism 2.Described controller 3 connects feed mechanism 2, shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attaching mechanism 7 and tears gluing mechanism 8；For receiving shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attach mechanism 7 and tear the signal that work pieces process that gluing mechanism 8 sends is complete, and control feed mechanism 2 product is sequentially transferred to next station；Described shell fragment placement mechanism 4 includes the first gear unit 9 and the vac sorb unit 10 that are arranged on board 1.First gear unit 9 is arranged on board 1.Vac sorb unit 10 is installed on the first gear unit 9.Described vac sorb unit 10 is used for adsorbing, release elastic sheet.The first described gear unit 9 drives described vac sorb unit 10 to move to adsorb the shell fragment product to feed mechanism 2 both horizontally and vertically and assembles place's release accordingly.Described hot-melting mechanism 5 includes the second lifting gear unit 11 and the fuse unit 12 being arranged on board 1.Fuse unit 12 is installed on the second lifting gear unit 11.Described second lifting gear unit 11 drives described fuse unit 12 vertically to move to the product on feed mechanism 2 and assembles a place accordingly.Described fuse unit 12 is by discharging heat by shell fragment and product welding.Described adhesive tape sticking mechanism 6 includes adhesive tape retractable unit the 14, the 3rd gear unit 15, sucker 16 and the 3rd support 13 being arranged on board 1.Adhesive tape retractable unit 14 and the 3rd gear unit 15 are arranged on the 3rd support 13, and sucker 16 is installed on the 3rd gear unit 15.Adhesive tape retractable unit 14 is used for broadcasting adhesive tape rolling release paper.Sucker 16 is used for adsorbing, discharging adhesive tape.3rd gear unit 15 drives sucker 16 to adhesive tape place absorption adhesive tape, and after making adhesive tape and release paper separate with adhesive tape retractable unit 14 synchronization action, drives sucker 16 that adhesive tape is delivered to the product on feed mechanism 2 and assembles a place accordingly and attach.Described plastic roll attaches mechanism 7 and includes the 4th gear unit 19 and plastic roll unit.4th gear unit 19 is arranged on board 1.Plastic roll unit is installed on the 4th gear unit 19.Plastic roll unit rolling adhesive tape is so that adhesive tape tightly invests product surface.4th gear unit 19 drives plastic roll unit to attach direction at product surface along adhesive tape and moves.The described gluing mechanism 8 that tears includes the 5th gear unit 19 and grip unit 20.5th gear unit 19 is arranged on board 1.Grip unit 20 is installed on the 5th gear unit 19.Grip unit 20 for clamp and discharge adhesive tape release paper tear hands position.5th gear unit 19, for driving grip unit 20 to clamp and driving release paper along moving with the direction that adhesive tape is inclination angle, makes release paper separate with adhesive tape.
Wherein
As a preferred embodiment, as it is shown in figure 1, product is sequentially transferred to shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attaching mechanism 7 and tears gluing mechanism 8 by described feed mechanism 1；
Described controller 3 connects feed mechanism 2, shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attaching mechanism 7 and tears gluing mechanism 8；For receiving shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attach mechanism 7 and tear the signal that work pieces process that gluing mechanism 8 sends is complete, and control feed mechanism 2 product is sequentially transferred to next station；
As a preferred embodiment, as it is shown in figure 1, described feed mechanism 2 includes the Cam splitter 21 being arranged on board 1.Cam splitter 21 loads product and sequentially turns to shell fragment placement mechanism 4, hot-melting mechanism 5, adhesive tape sticking mechanism 6, plastic roll attaching mechanism 7 and tear station residing for gluing mechanism 8, the use of feed mechanism, making feeding become simple and reliable, product does not have the problems such as stuck, not discharging in feeding.Can also preferably adding tote seat on Cam splitter 21, loading seat is used for loading product, more reliable and more stable.
As a preferred embodiment, as shown in Figure 2 to Figure 3, described shell fragment placement mechanism 4, first support the 22, first motor 23, first that wherein the first gear unit 9 includes being arranged on board 1 lifts driving cylinder the 24, first belt wheel 25 and is covered in the first conveyer belt 26 of the first belt wheel 25.Vac sorb unit 10, it includes absorption cylinder 27 and adsorption head 28.Described first motor 23 is installed in the first support 22 and drives described first belt wheel 25 to rotate, and drives the first transmission band action.First lifting drives cylinder 24 to be installed on the first transmission band, with the first conveyor belt motion horizontal displacement.Described adsorption head 28 is installed in the first lifting and drives on the motion bar of cylinder 24, drives cylinder 24 motion vertical displacement with the first lifting.Described absorption cylinder 27 connects with adsorption head 28 and orders about adsorption head 28 and adsorbs shell fragment.Wherein, described first motor 23 drives the first belt wheel 25 to rotate, and link the first conveyor belt motion, drives the first lift cylinder to move in the horizontal direction.First lift cylinder synchronization action drives absorption cylinder 27 movement in vertical direction.Absorption cylinder 27 drives adsorption head 28 to adsorb shell fragment.The two is synchronization action again, shell fragment is delivered to the product on Cam splitter 21 and assembles place's release accordingly, and shell fragment placement mechanism adopts the mode of absorption, is hardly damaged shell fragment appearance, highly versatile, and good stability, assembly precision are high.Here, vac sorb unit 10 can also include sensing element, and when adsorbing shell fragment, location is more accurate.
Described shell fragment placement mechanism 4 also includes transfer unit 29 and glove unit 30.Described transfer unit 29 is installed on the first support 22.Described glove unit 30 is arranged on transfer unit 29.Described transfer unit 29 is used for driving glove unit 30 to move horizontally along being perpendicular to first conveyer belt 26 direction of motion.Described glove unit 30 is used for placing shell fragment.The glove unit of employing activity, improves efficiency of assembling further.
Described transfer unit 29 includes slide rail the 31, second motor the 32, second belt wheel and the second conveyer belt 35 that are arranged on the first support 22.Described glove unit 30 includes a surface and is formed for the attaching dish 36 that the arrangement of described shell fragment is placed.The axis body of described second belt wheel and the second motor 32 coordinates, and the second belt wheel is sheathed for the second transmission band.Second conveyer belt 35 direction of motion is parallel with slide rail 31.Described attaching dish 36 is driven by the second conveyer belt 35, and is slidably installed on slide rail 31.Described second motor 32 action drives the second belt wheel to rotate, and drives the second transmission band and attaching dish 36 along slide rail 31 to the direction horizontal movement being perpendicular to the first conveyer belt 26.Here, glove unit 30 can also include sensing element, and sensing element here can be formed with vac sorb unit and coordinate.
As a preferred embodiment, as shown in Figure 4, described hot-melting mechanism 5, wherein said second lifting gear unit 11 includes the second support 37 and the second lifting driving cylinder 38 being arranged on board 1.Described fuse unit 12 includes a hot molten column 39.One end that described second lifting drives cylinder 38 to be installed in the second support 37.Described hot molten column 39 is installed in the second lifting and drives one end of cylinder 38.Wherein said second lifting drives cylinder 38 to drive hot molten column 39 vertically to move to the product on Cam splitter 21 and assembles place's welding accordingly.Hot-melting mechanism employing is point-to-point back and forth, and efficiency is high, it also avoid the danger that traditional-handwork operation exists.
Described fuse unit 12 also includes heat insulation 40.Described heat insulation 40 is arranged between the second lifting gear unit 11 and fuse unit 12.Described heat insulation 40 and fuse unit 12 action simultaneously under the second driving lifting gear unit 11.
As a preferred embodiment, as shown in Figure 5 to Figure 6, described adhesive tape sticking mechanism 6, wherein adhesive tape retractable unit 14 includes the blowing roller 41 that is installed on the 3rd support 13, one group of spacing roller bearing 42, baffle plate 43, rolling roller bearing 44 and volume adhesive tape motor 45.3rd gear unit 15 is the three-axis moving mechanism being arranged on the 3rd support 13.Sucker 16 is installed in the movable part of three-axis moving mechanism.Package release paper adhesive plaster is placed on blowing roller 41 and walks around spacing roller bearing 42, baffle plate 43 further around rolling up on the rolling roller bearing 44 driven by volume adhesive tape motor 45, is fitted on baffle plate 43 by spacing roller bearing 42 when it walks around baffle plate 43.Sucker 16 draws the adhesive tape on baffle plate 43 and by rolling up adhesive tape motor 45 and three-axis moving mechanism synchronization action separating adhesive tape and release paper.Adhesive tape after separation is driven the product delivered on Cam splitter 21 to assemble an attaching accordingly by three-axis moving mechanism on sucker 16.Adhesive tape sticking mechanism solves the problem that Manual Speed is slow, sticking effect is bad.
As a preferred embodiment, as shown in Fig. 7 to Fig. 8, described plastic roll attaches mechanism 7, and wherein the 4th gear unit 19 includes the 4th support the 47, the 4th vertical lift parts 48 and the 4th horizontal displacement parts 49 that are arranged on board 1.Plastic roll unit includes tilting member 50 and plastic roll parts 51.Described 4th vertical lift parts 48 are installed in the 4th support 47, and the 4th horizontal displacement parts 49 are horizontally disposed with and are secured to the drive division of the 4th vertical lift parts 48.The drive division of described 4th horizontal displacement parts 49 and tilting member 50 attaching, described plastic roll parts 51 are removably attached to tilting member 50.It is of course also possible to do not adopt tilting member 50, but the drive division that plastic roll parts 51 are directly installed on the 4th horizontal displacement parts 49 does not swing, with gear unit displacement plastic roll.
Described 4th vertical lift parts 48 include the 4th lifting and drive cylinder 52.Described 4th horizontal displacement parts 49 include the 4th horizontal drive cylinder 53.Described tilting member 50 includes a fixing seat 54, clamping seat 55 and torsion spring 56.Described plastic roll parts 51 include a swing arm 57 and compress roller 58.Described 4th horizontal drive cylinder 53 is installed in the drive division of the 4th lift cylinder.Described fixing seat 54 connects with the drive division of the 4th horizontal drive cylinder 53 linkage.Described clamping seat 55 is installed in fixing seat 54.Described torsion spring 56 is installed in fixing seat 54, and this torsion spring 56 cooperatively forms swing with clamping seat 55.Described swing arm 57 is installed in clamping seat 55, and links with clamping seat 55.The described roller 58 that compresses is installed in swing arm 57 end.Described 4th lifting drives cylinder 52 and the 4th propulsion cylinder synchronization action, compresses and coordinates with torsion spring 56 after roller 58 touches the product on Cam splitter 21 with swing arm 57 along the direction swing that adhesive tape attaches.Its simple in construction and easily realizing, attaches by automatic mechanism that effect is unified, smooth, precision is high.Additionally it is possible to realize the attaching of curved face product, the suitability is good.
As a preferred embodiment, as it is shown in figure 9, described in tear gluing mechanism 8, the 5th inclination angle displacement component 60 and the 5th horizontal displacement parts 61 that wherein the 5th gear unit 19 includes the 5th support 59, is installed on the 5th support 59.Grip unit 20 includes hold assembly 62.Described 5th support 59 is arranged on board 1.Described 5th inclination angle displacement component 60 is arranged on the 5th support 59.Described 5th horizontal displacement parts 61 are installed on the movable part of the 5th inclination angle displacement component 60.Described hold assembly 62 is installed on the drive division of the 5th horizontal displacement parts 61.Described 5th inclination angle displacement component 60 drives the 5th horizontal displacement parts 61 and hold assembly 62 one mobile.Described hold assembly 62 is driven displacement by the 5th horizontal displacement parts 61.
Described 5th inclination angle displacement component 60 includes the 5th sideslip and drives cylinder 63.Described 5th horizontal displacement parts 61 include the 5th horizontal drive cylinder 64.Described hold assembly 62 includes the 5th gripper cylinder 65, determines block 66 and motion block 67.Described 5th sideslip drives its cylinder body of cylinder 63 and level to be that certain inclination angle arranges and is fixed on the 5th support 59.Described 5th its cylinder body of horizontal drive cylinder 64 is horizontally disposed with and is secured to the 5th sideslip and drives the drive rod of cylinder 63.Described 5th gripper cylinder 65 is installed on the drive rod of the 5th horizontal drive cylinder 64.The cylinder body of described gripper cylinder is fixed with and determines block 66, its drive rod is fixed with motion block 67.Described 5th breaks away drives cylinder 63 and the 5th horizontal drive cylinder 64 synchronization action, gripper cylinder is delivered to the corresponding release paper of the product on Cam splitter 21 and tears hand position.Described gripper cylinder drives motion block 67 to coordinate with determining block 66, clamps and tears hands.Described 5th breaks away drives cylinder 63 and the 5th horizontal drive cylinder 64 synchronization action, makes release paper separate with adhesive tape.Tear gluing mechanism, its simple in construction and easily realizing, solve manually to tear glue speed slow, the problem that effect is different.
Embodiment 2
Essentially identical with the technical scheme of embodiment 1, difference is in that: without three-axis moving mechanism, and adopt robot drives sucker 16 action, coordinates with volume adhesive tape motor 45 and adhesive tape and release paper is separated.By robot drives sucker, adhesive tape is delivered to after separation the position of product to be attached.
Embodiment 3
Essentially identical with the technical scheme of embodiment 1, difference is in that: described 4th vertical lift parts also include a horizontal drive cylinder, this horizontal drive cylinder is placed in the drive division of the 4th horizontal drive cylinder 53, the drive division of horizontal drive cylinder acts on fixing seat, 4th horizontal drive cylinder 53 drives this horizontal drive cylinder action, and horizontal drive air cylinder driven plastic roll unit compresses surface of the work.Carrying out bit shift compensation by horizontal drive cylinder, plastic roll distance little for volume product remote, that the plastic roll degree of depth is deeper compensates, and improves plastic roll and attaches versatility and the suitability of mechanism.
Claims (12)
1. the assembly machine of a product, it is characterised in that: include board and the feed mechanism being arranged on board, controller, shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attach mechanism and tear gluing mechanism；
Product is sequentially transferred to shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attaching mechanism and tears gluing mechanism by described feed mechanism；
Described controller connects feed mechanism, shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attaching mechanism and tears gluing mechanism；For receiving shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attach mechanism and tear the signal that work pieces process that gluing mechanism sends is complete, and control feed mechanism product is sequentially transferred to next station；
Described shell fragment placement mechanism includes the first gear unit and the vac sorb unit that are arranged on board；First gear unit is arranged on board；Vac sorb unit is installed on the first gear unit；Described vac sorb unit is used for adsorbing, release elastic sheet；The first described gear unit drives described vac sorb unit to move to adsorb the shell fragment product to feed mechanism both horizontally and vertically and assembles place's release accordingly；
Described hot-melting mechanism includes the second lifting gear unit and the fuse unit being arranged on board；Fuse unit is installed on the second lifting gear unit；Described second lifting gear unit drives described fuse unit vertically to move to the product on feed mechanism and assembles a place accordingly；Described fuse unit is by discharging heat by shell fragment and product welding；
Described adhesive tape sticking mechanism includes adhesive tape retractable unit, the 3rd gear unit, sucker and the 3rd support being arranged on board；Adhesive tape retractable unit and the 3rd gear unit are arranged on the 3rd support, and sucker is installed on the 3rd gear unit；Described adhesive tape retractable unit is used for broadcasting adhesive tape rolling release paper；Described sucker is used for adsorbing, discharging adhesive tape；Described 3rd gear unit drives sucker to adsorb adhesive tape to adhesive tape place, and after making adhesive tape and release paper separate with adhesive tape retractable unit synchronization action, drives sucker that adhesive tape is delivered to the product on feed mechanism and assembles a place accordingly and attach；
Described plastic roll attaches mechanism and includes the 4th gear unit and plastic roll unit；4th gear unit is arranged on board；Plastic roll unit is installed on the 4th gear unit；Described plastic roll unit rolling adhesive tape is so that adhesive tape tightly invests product surface；The 4th described gear unit drives plastic roll unit to attach direction at product surface along adhesive tape and moves；
The described gluing mechanism that tears includes the 5th gear unit and grip unit；5th gear unit is arranged on board；Grip unit is installed on the 5th gear unit；Described grip unit for clamp and discharge adhesive tape release paper tear hands position；The 5th described gear unit, for driving grip unit to clamp and driving release paper along moving with the direction that adhesive tape is inclination angle, makes release paper separate with adhesive tape.
2. a kind of Product Assembly machine as claimed in claim 1, it is characterised in that: described feed mechanism includes the Cam splitter being arranged on board；Described Cam splitter loads product and sequentially turns to shell fragment placement mechanism, hot-melting mechanism, adhesive tape sticking mechanism, plastic roll attaching mechanism and tear station residing for gluing mechanism.
3. a kind of Product Assembly machine as claimed in claim 1, it is characterized in that: described shell fragment placement mechanism, the first support that wherein said first delivery unit includes being arranged on board, the first motor, the first lifting drive cylinder, the first belt wheel and are covered in the first conveyer belt of the first belt wheel；Described vac sorb unit, it includes absorption cylinder and adsorption head；First motor is installed in the first support and drives described first belt wheel to rotate, and drives the first transmission band action；First lifting drives cylinder to be installed on the first transmission band, with the first conveyor belt motion horizontal displacement；Described adsorption head is installed in the first lifting and drives on the motion bar of cylinder, drives cylinder moving vertical displacement with the first lifting；Described absorption cylinder connects with adsorption head and orders about adsorption head absorption shell fragment；Wherein, described first driven by motor the first belt wheel rotates, and link the first conveyor belt motion, drives the first lift cylinder to move in the horizontal direction；First lift cylinder synchronization action drives absorption cylinder movement in vertical direction；Absorption air cylinder driven adsorption head absorption shell fragment；The two is synchronization action again, shell fragment is delivered to the product on Cam splitter and assembles place's release accordingly.
4. a kind of Product Assembly machine as described in claim 1 or 3, it is characterised in that: described shell fragment placement mechanism also includes transfer unit and glove unit；Described transfer unit is installed on the first support；Described glove unit is arranged on transfer unit；Described transfer unit is used for driving glove unit edge to be perpendicular to the first conveyer belt direction and moves horizontally；Described glove unit is used for placing shell fragment.
5. a kind of Product Assembly machine as claimed in claim 4, it is characterised in that: described transfer unit includes being arranged on the slide rail of the first support, the second motor, the second belt wheel and the second conveyer belt；Described glove unit includes a surface and is formed for the attaching dish that the arrangement of described shell fragment is placed；The axis body of described second belt wheel and the second motor coordinates, and the second belt wheel is sheathed for the second transmission band；Second conveyer belt direction is parallel with slide rail；Described attaching dish is by the second belt-driven, and is slidably installed on slide rail；Described second motor action drives the second belt wheel to rotate, and drives the second transmission band and attaching dish along slide rail to the direction horizontal movement being perpendicular to the first conveyer belt.
6. a kind of Product Assembly machine as claimed in claim 1, it is characterised in that: described hot-melting mechanism, wherein said second lifting gear unit includes the second support and the second lifting driving cylinder that are arranged on board；Described fuse unit includes a hot molten column；One end that described second lifting drives cylinder to be installed in the second support；Described hot molten column is installed in the second lifting and drives one end of cylinder；Wherein said second lifting drives air cylinder driven hot molten column vertically to move to the product on Cam splitter and assembles place's welding accordingly.
7. a kind of Product Assembly machine as described in claim 1 or 6, it is characterised in that: described fuse unit also includes heat insulation；Described heat insulation is arranged between the second lifting gear unit and fuse unit；Described heat insulation and fuse unit action simultaneously under the second driving lifting gear unit.
8. Product Assembly machine as claimed in claim 1 a kind of, it is characterised in that: described adhesive tape sticking mechanism, wherein adhesive tape retractable unit includes the blowing roller that is installed on the 3rd support, one group of spacing roller bearing, baffle plate, rolling roller bearing and volume adhesive tape motor；3rd gear unit is the three-axis moving mechanism being arranged on the 3rd support；Sucker is installed in the movable part of three-axis moving mechanism；Package release paper adhesive plaster is placed on blowing roller and walks around spacing roller bearing, baffle plate further around volume by, on the volume motor-driven rolling roller bearing of adhesive tape, passing through spacing roller bearing when it walks around baffle plate and be fitted on baffle plate；Adhesive tape on sucker absorption baffle plate, and by rolling up adhesive tape motor and three-axis moving mechanism synchronization action, by the separation of adhesive tape and release paper, the adhesive tape after separation is driven the product delivered on Cam splitter to assemble an attaching accordingly by three-axis moving mechanism on sucker.
9. Product Assembly machine as claimed in claim 1 a kind of, it is characterised in that: described plastic roll attaches mechanism, and wherein the 4th gear unit includes the 4th support, the 4th vertical lift parts and the 4th horizontal displacement parts that are arranged on board；Plastic roll unit includes tilting member and plastic roll parts；Described 4th vertical lift parts are installed in the 4th support, and the 4th horizontal displacement component level arranges and be secured to the drive division of the 4th vertical lift parts；The drive division of described 4th horizontal displacement parts and tilting member attaching, described plastic roll parts are removably attached to tilting member.
10. a kind of Product Assembly machine as claimed in claim 9, it is characterised in that: described 4th vertical lift parts include the 4th lifting and drive cylinder；Described 4th horizontal displacement parts include the 4th horizontal drive cylinder；Described tilting member includes a fixing seat, clamping seat and torsion spring；Described plastic roll parts include a swing arm and compress roller；Described 4th horizontal drive cylinder is installed in the drive division of the 4th lift cylinder；The drive division of described fixing seat and the 4th horizontal drive cylinder connects linkage；Described clamping seat is installed in fixing seat；Described torsion spring is installed in fixing seat, and this torsion spring cooperatively forms swing with clamping seat；Described swing arm is installed in clamping seat, and links with clamping seat；The described roller that compresses is installed in swing arm end；Described 4th lifting drives cylinder and the 4th propulsion cylinder synchronization action, coordinates with torsion spring and swing along the direction that adhesive tape attaches with swing arm after compressing the roller contact product to Cam splitter.
11. Product Assembly machine as claimed in claim 1 a kind of, it is characterised in that: described in tear gluing mechanism, wherein the 5th gear unit includes the 5th support, the 5th inclination angle displacement component being installed on the 5th support and the 5th horizontal displacement parts；Grip unit includes hold assembly；Described 5th support is arranged on board；Described 5th inclination angle displacement component is arranged on the 5th support；Described 5th horizontal displacement parts are installed on the movable part of the 5th inclination angle displacement component；Described hold assembly is installed on the drive division of the 5th horizontal displacement parts；Described 5th inclination angle displacement component drives the 5th horizontal displacement parts and hold assembly one mobile；Described hold assembly is driven displacement by the 5th horizontal displacement parts.
12. a kind of Product Assembly machine as claimed in claim 11, it is characterised in that: described 5th inclination angle displacement component includes the 5th sideslip and drives cylinder；Described 5th horizontal displacement parts include the 5th horizontal drive cylinder；Described hold assembly includes the 5th gripper cylinder, determines block and motion block；Described 5th sideslip drives its cylinder body of cylinder and level to be that certain inclination angle arranges and is fixed on the 5th support；Described 5th its cylinder body of horizontal drive cylinder is horizontally disposed with and is secured to the 5th sideslip and drives the drive rod of cylinder；Described 5th gripper cylinder is installed on the drive rod of the 5th horizontal drive cylinder；The cylinder body of described gripper cylinder is fixed with and determines block, its drive rod is fixed with motion block；Described 5th breaks away drives cylinder and the 5th horizontal drive cylinder synchronization action, gripper cylinder is delivered to the corresponding release paper of the product on Cam splitter and tears hand position；Described gripper cylinder drives motion block to coordinate with determining block, clamps and tears hands；Described 5th breaks away drives cylinder and the 5th horizontal drive cylinder synchronization action, makes release paper separate with adhesive tape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610234422.4A CN105729794B (en) | 2016-04-15 | 2016-04-15 | A kind of assembly machine of product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610234422.4A CN105729794B (en) | 2016-04-15 | 2016-04-15 | A kind of assembly machine of product |
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| CN105729794A true CN105729794A (en) | 2016-07-06 |
| CN105729794B CN105729794B (en) | 2017-12-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108466054A (en) * | 2018-05-28 | 2018-08-31 | 厦门攸信信息技术有限公司 | A kind of electronic product assemble mechanism |
| CN108943747A (en) * | 2018-06-22 | 2018-12-07 | 青岛科技大学 | A kind of refrigerator door panel assembling production equipment |
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| CN201115328Y (en) * | 2007-09-28 | 2008-09-10 | 比亚迪股份有限公司 | Automatic assembler |
| US20120277083A1 (en) * | 2010-04-09 | 2012-11-01 | Ye Chunlin | Method and device for packaging by heat sealing |
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| CN108943747B (en) * | 2018-06-22 | 2020-09-29 | 青岛科技大学 | Refrigerator door shell trim equipment production facility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105729794B (en) | 2017-12-26 |
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