CN105729212A - Section integrated blanking method - Google Patents
Section integrated blanking method Download PDFInfo
- Publication number
- CN105729212A CN105729212A CN201610271912.1A CN201610271912A CN105729212A CN 105729212 A CN105729212 A CN 105729212A CN 201610271912 A CN201610271912 A CN 201610271912A CN 105729212 A CN105729212 A CN 105729212A
- Authority
- CN
- China
- Prior art keywords
- section bar
- rail
- saw equipment
- bin
- association type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
- Suspension Of Electric Lines Or Cables (AREA)
Abstract
The invention discloses a section integrated blanking method. The method includes: assembling combined section material frames in a blanking area, placing the same orderly, and hoisting sections into retaining ports of the combined section material frames according to different specifications. The sections are fixed in position, a worker can control section sawing equipment to automatically run to each blanking retaining position for sawing, and the section integrated blanking method has the advantages of convenience in use and safe and efficient production.
Description
Technical field
The present invention relates to the system of section bar cutting die, be specially a kind of section bar integrated form baiting method.
Background technology
Bus coating uses the section bar of a large amount of all size, profile length is mostly 5～6 meters, owing to specification kind is many, size is long, cutting of material workshop can be provided with section bar storage area and cutting of material district, section bar is stored in section bar storage area, then by operating personnel from section bar storage area feeding, profile carrying is delivered to cutting of material district and uses and cut saw equipment and carry out blanking operation.Owing to the specification of section bar is many, size is long, the floor space of section bar storage area is bigger, and owing to cutting the requirement that saw equipment is installed and used, cutting of material district and section bar storage area have certain distance, artificial from storage area to discharging area materials hauling, farther out, and the many batches of specification are few, had a strong impact on work efficiency for logistics route.Further, since length of material length and weight are big so that workman bears bigger labor intensity and security risk.
Summary of the invention
In order to overcome above-mentioned deficiency, the invention provides a kind of section bar integrated form baiting method.
A kind of section bar integrated form baiting method, comprises the following steps: the first step, assembles and put neat by association type section bar bin in blanking region, and section bar lifts each shelves mouth into association type section bar bin by different size；
Second step, at Joint formula section bar bin side support body 1200mm, along association type section bar bin one or both sides horizontal direction steel rail laying, it is vertical that direction put by rail with section bar, and rail is fixed on ground；
3rd step, is laid side by side U-shaped cable trough and rail, and U-shaped cable trough is fixed on ground, U-shaped cable trough and steel rail laying equal length by screw and plastic dowel sleeve；
4th step, arranges the section bar along rail walking on rail and cuts saw equipment, arrange multiple station location marker at rail upper surface, cut saw equipment as section bar and move to the reference of corresponding association type section bar bin shelves mouth blanking position；
5th step, lays bridge drag chain along U-shaped cable trough, and fits with rail, and bridge drag chain cuts saw equipment stable motion along with section bar；
6th step, arranges postive stop baffle in rail upper end, installs polyurethane block on postive stop baffle additional, at rail side end, travel switch block is set, when section bar cut saw equipment run to end of rail time, touch travel switch block, saw equipment cut by section bar and power-off quits work；
7th step, controlled section bar by operative employee to cut saw equipment and run to each shelves mouth operating position of association type section bar bin, section bar being cut saw equipment when moving to corresponding blanking position, section bar is pulled out by operative employee from association type section bar bin, pushes section bar and cuts and carry out blanking operation in saw equipment.
Described rail adopts 15kg/m rail steel, and the track flatness of described rail and linearity precision are ± 1mm/6m.
The length of described rail and U-shaped cable trough is 6000mm.
Described directive wheel is H type rail wheel, and described directive wheel groove width is 44mm, described directive wheel and track 3 with the use of, described driving wheel adopts iron core polyurethane wheel.
Described association type section bar bin and section bar are cut the working depth of saw equipment and are 1100mm.
Beneficial effects of the present invention is as follows:
1, the integrated layout of saw equipment is cut by section bar bin and section bar, achieve section bar to concentrate and store classifiedly and cut the work pattern that saw equipment is integrated with section bar, breach traditional cutting of material work pattern, there is modularized design and combination function, extend flexible and changeable, effectively save memory space；
2, section bar position maintains static, and workman's controllable type material is cut saw equipment and automatically run to each blanking gear and carry out sawing operation, has the features such as easy to use, production safety is efficient.
Accompanying drawing explanation
Fig. 1 is section bar integrated form blanking system front view.
Fig. 2 is section bar integrated form blanking system top view.
Fig. 3 is section bar integrated form blanking system side view.
Fig. 4 is section bar integrated form blanking system 3 d effect graph.
Fig. 5 is rail end structural representation.
Detailed description of the invention
Below in conjunction with accompanying drawing and the specific embodiment of the present invention, section bar integrated form blanking system of the present invention is made the following instructions.
A kind of section bar integrated form baiting method, comprises the following steps: the first step, assembles and put neat by association type section bar bin 1 in blanking region, and section bar lifts each shelves mouth into association type section bar bin 1 by different size；Second step, at Joint formula section bar bin 1 side support body 1200mm, along association type section bar bin 1 one or both sides horizontal direction steel rail laying 3, it is vertical that direction put by rail 3 with section bar, and rail 3 is fixed on ground；3rd step, is laid side by side U-shaped cable trough 4 with rail 3, and U-shaped cable trough 4 is fixed on ground by screw and plastic dowel sleeve, and U-shaped cable trough 4 lays equal length with rail 3；4th step, arranges the section bar along rail 3 walking on rail 3 and cuts saw equipment 2, arrange multiple station location marker at rail 3 upper surface, cut saw equipment 2 as section bar and move to the reference of corresponding 1 grade of mouth blanking position of association type section bar bin；5th step, lays bridge drag chain 5 along U-shaped cable trough 4, and fits with rail 3, and bridge drag chain 5 cuts saw equipment 2 stable motion along with section bar；6th step, arranges postive stop baffle 6 in rail 3 upper end, installs polyurethane block 7 on postive stop baffle 6 additional, at rail 3 side end, travel switch block 8 is set, when section bar cut saw equipment 2 run to rail 3 end time, touch travel switch block 8, section bar is cut saw equipment 2 i.e. power-off and is quit work；7th step, controlled section bar by operative employee to cut saw equipment 2 and run to each shelves mouth operating position of association type section bar bin 1, section bar being cut saw equipment 2 when moving to corresponding blanking position, section bar is pulled out by operative employee from association type section bar bin 1, pushes section bar and cuts and carry out blanking operation in saw equipment 2.
The section bar integrated form blanking system that the present invention uses, cuts saw equipment 2, rail 3, U-shaped cable trough 4 and bridge drag chain 5 including association type section bar bin 1, section bar.Described association type section bar bin 1 can realize storing classifiedly of strip section bar, there is expanded function, can carry out extending transversely according to the kind that section bar is deposited, it be furnished with material guide mechanism and roller mechanism, section bar is taken easy and convenient, function and one are deposited and taken to collection section bar, described association type section bar bin 1 assembles and puts neat in blanking region, association type section bar bin 1 feeding running roller height must be adjusted, ensureing each feeding running roller height 1100 ± 1mm, described section bar lifts each shelves mouth into association type section bar bin 1 by different size.Described rail 3 is at Joint formula section bar bin 1 side support body about 1200mm, (putting direction with section bar vertical) is laid along association type section bar bin 1 one or both sides horizontal direction, described rail 3 is fixed on ground by M12x150mm steel swell fixture, and described rail 3 bottom surface interval 1000mm is provided with oneThrough hole, lateral symmetry is arranged, installs for swell fixture, after described rail 3 has been laid, it is necessary to leveling, it is ensured that track flatness and linearity precision are ± 1mm/6M, and leveling can use adjustment pad.Described U-shaped cable trough 4 is laid side by side with rail 3, and described U-shaped cable trough 4 is fixed on ground by screw and plastic dowel sleeve, and described screw is M6 sunk screw, is provided with multiple bottom described U-shaped cable trough 4 along center lineThrough hole, spacing is 1000mm mono-, and for the installation of sunk screw, equal length laid by described U-shaped cable trough 4 and rail 3, and described U-shaped cable trough 4 is placed for bridge drag chain 5 and protected.Described section bar is cut saw equipment 2 and is arranged on rail 3, the section bar sawing being suitable for plurality of specifications is blocked, described section bar is cut saw equipment 2 and can be walked along rail 3, described rail 3 upper surface is provided with multiple mark, cuts saw equipment 2 as section bar and moves to the reference of corresponding 1 grade of mouth blanking position of association type section bar bin.Cable used by saw equipment 2 cut by described section bar, trachea is accessed by bridge drag chain 5, described bridge drag chain 5 is laid along U-shaped cable trough 4, and fit with track, cut the cable of saw equipment 2 for section bar, the laying of trachea is installed, described bridge drag chain 5 cuts saw equipment 2 stable motion along with section bar, described section bar is cut saw equipment 2 and can be met plurality of specifications section bar sawing and block, and is configured with and is easy to section bar and pushes the charging roll stand of equipment and be easy to the rear stock stop of profile fixed length blanking.
nullDescribed rail 3 adopts 15kg/m rail steel，The track flatness of described rail 3 and linearity precision are ± 1mm/6m，The joint that described rail 3 is mutual，It is fixing that both sides must use connecting plate to strengthen，Described rail 3 upper end is provided with postive stop baffle 6，Track is skidded off to prevent section bar from cutting saw equipment 2，Described postive stop baffle 6 adds polyurethane block 7，The impact of saw equipment 2 is cut for cushioning section bar，And prevent from section bar from cutting saw equipment 2 skidding off track，Described rail 3 side end is provided with travel switch block 8，When section bar cut saw equipment 2 run to rail end time，Travel switch on base touches travel switch block 8，Drive motor and the power-off of equipment walking quit work，Track is skidded off to prevent section bar from cutting saw equipment 2，The length of described rail 3 and U-shaped cable trough 4 is 6000mm.
Described section bar is cut and is provided with two directive wheels on the base of one end that saw equipment 2 contacts with rail 3, described directive wheel is H type rail wheel, described directive wheel groove width is 44mm, described directive wheel and rail 3 with the use of, ensureing that saw equipment 2 cut by section bar can along rail 3 linear running, described section bar is cut and is provided with two driving wheels on the base of saw equipment 2 other end, described driving wheel adopts iron core polyurethane wheel, use motor is driven, make section bar cut saw equipment 2 can steadily walk, it is provided with safety protection guard outside described directive wheel and driving wheel, along from level≤10mm on rail 3 under described directive wheel safety protection guard, along overhead height≤10mm under described driving wheel safety protection guard.
nullDescribed association type section bar bin 1 and section bar are cut the working depth of saw equipment 2 and are about 1100mm，Meet ergonomic requirements，Described section bar is cut saw equipment 2 and is provided with travel driving motor、Button box、Interlock、Alarm device、Travel switch、Charging roll stand and rear stock stop，Described travel driving motor has speed-regulating function，Ensureing that saw equipment 2 speed of travel cut by section bar is 10-30m/min，Described movable motor can just carry out、Reversion switching，To ensure that cutting saw equipment moves freely rail is up，Described button box is provided with control section bar and cuts saw equipment 2 and advance、Retreat the button with jerk，Described interlock can prevent section bar from cutting the sawing operation of saw equipment 2 and walking motion carries out simultaneously，Described alarm device can be cut when saw equipment 2 is movably walking at section bar and carry out sound、Light alarm，Drive motor and the power-off walked when described travel switch contacts with the travel switch block 8 of rail 3 end quit work，Track is deviate to prevent section bar from cutting saw equipment，Described charging roll stand is easy to section bar and is pushed section bar and cut saw equipment 2，Described rear stock stop is easy to profile fixed length blanking.
One section bar integrated form baiting method of the present invention, controlled section bar by operative employee to cut saw equipment 2 and run to each shelves mouth operating position of association type section bar bin 1, described section bar cuts saw equipment 2 when moving to corresponding blanking position, section bar is pulled out by operative employee from association type section bar bin 1, pushes section bar and cuts and carry out blanking operation in saw equipment 2.According to actual operation requirements and using area, saw equipment 2 cut by described section bar can arrange one, side or two, both sides, also the corresponding supporting configurations such as association type section bar bin 1, rail 3 and U-shaped cable trough 4, described association type section bar bin 1, rail 3 and U-shaped cable trough 4 are modularized design, and extension is flexible.
Claims (5)
1. a section bar integrated form baiting method, it is characterised in that comprise the following steps: the first step, assembles and puts neat by association type section bar bin in blanking region, and section bar lifts each shelves mouth into association type section bar bin by different size；
Second step, at Joint formula section bar bin side support body 1200mm, along association type section bar bin one or both sides horizontal direction steel rail laying, it is vertical that direction put by rail with section bar, and rail is fixed on ground；
3rd step, is laid side by side U-shaped cable trough and rail, and U-shaped cable trough is fixed on ground, U-shaped cable trough and steel rail laying equal length by screw and plastic dowel sleeve；
4th step, arranges the section bar along rail walking on rail and cuts saw equipment, arrange multiple station location marker at rail upper surface, cut saw equipment as section bar and move to the reference of corresponding association type section bar bin shelves mouth blanking position；
5th step, lays bridge drag chain along U-shaped cable trough, and fits with rail, and bridge drag chain cuts saw equipment stable motion along with section bar；
6th step, arranges postive stop baffle in rail upper end, installs polyurethane block on postive stop baffle additional, at rail side end, travel switch block is set, when section bar cut saw equipment run to end of rail time, touch travel switch block, saw equipment cut by section bar and power-off quits work；
7th step, controlled section bar by operative employee to cut saw equipment and run to each shelves mouth operating position of association type section bar bin, section bar being cut saw equipment when moving to corresponding blanking position, section bar is pulled out by operative employee from association type section bar bin, pushes section bar and cuts and carry out blanking operation in saw equipment.
2. section bar integrated form baiting method according to claim 1, it is characterised in that: described rail adopts 15kg/m rail steel, and the track flatness of described rail and linearity precision are ± 1mm/6m.
3. section bar integrated form baiting method according to claim 2, it is characterised in that: the length of described rail and U-shaped cable trough is 6000mm.
4. section bar integrated form baiting method according to claim 3, it is characterised in that: described directive wheel is H type rail wheel, and described directive wheel groove width is 44mm, described directive wheel and track 3 with the use of, described driving wheel adopts iron core polyurethane wheel.
5. section bar integrated form baiting method according to claim 4, it is characterised in that: described association type section bar bin and section bar are cut the working depth of saw equipment and are 1100mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610271912.1A CN105729212B (en) | 2016-04-28 | 2016-04-28 | Section bar integrated form baiting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610271912.1A CN105729212B (en) | 2016-04-28 | 2016-04-28 | Section bar integrated form baiting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105729212A true CN105729212A (en) | 2016-07-06 |
| CN105729212B CN105729212B (en) | 2018-01-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610271912.1A Active CN105729212B (en) | 2016-04-28 | 2016-04-28 | Section bar integrated form baiting method |
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| CN (1) | CN105729212B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2611544A1 (en) * | 1987-03-04 | 1988-09-09 | Richwiller Atel Const Reparati | Method for distributing elongate tubes or bars and installation for implementing this method |
| EP0705655B1 (en) * | 1994-09-03 | 1997-10-01 | Trumpf GmbH & Co | Work machine with relative movable rotating devices |
| CN101823612A (en) * | 2010-04-13 | 2010-09-08 | 龙工(福建)液压有限公司 | Section storage rack |
| KR101417608B1 (en) * | 2013-03-14 | 2014-07-08 | 주식회사 퍼팩트 | Large Diameter Pipe Cutting Machine |
| CN204137548U (en) * | 2014-08-06 | 2015-02-04 | 天津永信领先科技有限公司 | A kind of novel foldable aluminium section bar frame |
| CN104907625A (en) * | 2015-06-12 | 2015-09-16 | 济南辰禾机器有限公司 | Profile saw-cutting equipment |
| CN105328551A (en) * | 2015-09-29 | 2016-02-17 | 安徽省宁国市天成科技发展有限公司 | Fully-automatic adjustable steel pipe cutting control system |
-
2016
- 2016-04-28 CN CN201610271912.1A patent/CN105729212B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2611544A1 (en) * | 1987-03-04 | 1988-09-09 | Richwiller Atel Const Reparati | Method for distributing elongate tubes or bars and installation for implementing this method |
| EP0705655B1 (en) * | 1994-09-03 | 1997-10-01 | Trumpf GmbH & Co | Work machine with relative movable rotating devices |
| CN101823612A (en) * | 2010-04-13 | 2010-09-08 | 龙工(福建)液压有限公司 | Section storage rack |
| KR101417608B1 (en) * | 2013-03-14 | 2014-07-08 | 주식회사 퍼팩트 | Large Diameter Pipe Cutting Machine |
| CN204137548U (en) * | 2014-08-06 | 2015-02-04 | 天津永信领先科技有限公司 | A kind of novel foldable aluminium section bar frame |
| CN104907625A (en) * | 2015-06-12 | 2015-09-16 | 济南辰禾机器有限公司 | Profile saw-cutting equipment |
| CN105328551A (en) * | 2015-09-29 | 2016-02-17 | 安徽省宁国市天成科技发展有限公司 | Fully-automatic adjustable steel pipe cutting control system |
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| Publication number | Publication date |
|---|---|
| CN105729212B (en) | 2018-01-16 |
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Effective date of registration: 20220330 Address after: Building 3, Jinfeng Road, Dongfeng Automobile Avenue, high tech Zone, Xiangyang City, Hubei Province Patentee after: DONGFENG AUTOMOBILE Co.,Ltd. Address before: 1 No. 441004 Xiangfan city of Hubei Province City Automobile Industry Development Zone Avenue Patentee before: DONGFENG XIANGYANG TOURING CAR Co.,Ltd. |