CN105328551A - Fully-automatic adjustable steel pipe cutting control system - Google Patents
Fully-automatic adjustable steel pipe cutting control system Download PDFInfo
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- CN105328551A CN105328551A CN201510634515.1A CN201510634515A CN105328551A CN 105328551 A CN105328551 A CN 105328551A CN 201510634515 A CN201510634515 A CN 201510634515A CN 105328551 A CN105328551 A CN 105328551A
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- support
- cutting
- driver element
- cutter unit
- drive unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0608—Grinders for cutting-off using a saw movable on slideways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0683—Accessories therefor
- B24B27/0691—Accessories therefor for controlling the feeding or return movement of the saw
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention provides a fully-automatic adjustable steel pipe cutting control system. The fully-automatic adjustable steel pipe cutting control system comprises a workbench, a control mechanism, a mounting frame, a first support, a second support, a first drive unit, a second drive unit, a first cutting mechanism, a second cutting mechanism, a third drive unit, a fourth drive unit, a fifth drive unit and a sixth drive unit. The first drive unit drives the first support to move in the Z direction. The second drive unit drives the second support to move in the Z direction. The third drive unit drives the first cutting mechanism to move in the X direction. The fourth drive unit drives the first cutting unit to move in the Y direction. The fifth drive unit drives the second cutting mechanism to move in the X direction. The sixth drive unit drives the second cutting unit to move in the Y direction. The control mechanism is connected with the first drive unit, the second drive unit, the third drive unit, the fourth drive unit, the fifth drive unit and the sixth drive unit and controls actions of all the drive units. The fully-automatic adjustable steel pipe cutting control system can cut multiple steel pipes at a time.
Description
Technical field
The present invention relates to heating tube production technical field, particularly relate to a kind of full-automatic adjustable steel pipe cutting control system.
Background technology
Heating tube loads heating wire in steel pipe, and after the magnesia powder of thermal conductive resin and insulating properties is filled up in gap, the draw forms, and is reprocessed into the various shapes required for user.It has the advantages that structure is simple, the thermal efficiency is high, mechanical strength is good, has good adaptability to rugged environment.It can be used for the heating of various liquid and acid-alkali salt, and the METAL HEATING PROCESS simultaneously also adapting to LMP is dissolved.There is the advantages such as volume is little, power is large.
In heating tube production process, pipe cutting is one of important step.How can carry out cutting is fast and accurately that everybody compares concern, problem demanding prompt solution; In prior art, the effect of pipe cutting is desirable not enough, is further improved.
Summary of the invention
Based on the technical problem existed in background technology, the present invention proposes a kind of full-automatic adjustable steel pipe cutting control system.
It should be noted that: herein, X-direction, Y-direction, Z-direction are mutually orthogonal.
The full-automatic adjustable steel pipe cutting control system of one that the present invention proposes, comprise workbench, controlling organization, installing rack, the first support, the second support, the first driver element, the second driver element, the first cutting mechanism, the second cutting mechanism, the 3rd driver element, four-wheel drive unit, the 5th driver element, the 6th driver element, wherein:
Workbench is provided with multiple cutting groove along Y-direction, is equipped with the positioning component for fixing steel pipe between two cutting grooves of arbitrary neighborhood;
First support, the second support to be installed on installing rack and to arrange all in X direction, and the first support, the second Bracket setting are in the relative both sides of workbench;
First driver element is connected for driving the first support to move along Z-direction with the first support; Second driver element is connected for driving the second support to move along Z-direction with the second support;
First cutting mechanism comprises the first cutter unit, and the first cutting mechanism two ends are arranged on the first support, the second support respectively; First cutter unit is arranged on the first cutting mechanism for pipe cutting;
3rd driver element is connected for driving the first cutting mechanism to move in X direction with the first cutting mechanism; Four-wheel drive unit is connected for driving the first cutter unit to move along Y-direction with the first cutter unit;
Second cutting mechanism comprises the second cutter unit, and the second cutting mechanism two ends are arranged on the first support, the second support respectively; Second cutter unit is arranged on the second cutting mechanism for pipe cutting;
5th driver element is connected for driving the second cutting mechanism to move in X direction with the second cutting mechanism; 6th driver element is connected for driving the second cutter unit to move along Y-direction with the second cutter unit;
The first distance measuring sensor for detecting the first cutter unit and cutting groove bottom land distance and the second distance measuring sensor for detecting the second cutter unit and cutting groove bottom land distance is equipped with in cutting groove;
Controlling organization and the first cutter unit, second cutter unit, first driver element, second driver element, 3rd driver element, four-wheel drive unit, 5th driver element, 6th driver element, first distance measuring sensor, second distance measuring sensor connects, the first predeterminable range value and the second predeterminable range value is preset with in controlling organization, in working order, controlling organization receives after driving first cutting mechanism moves in X direction and drive the instruction of the second cutting mechanism movement in X direction, controlling organization controls the 3rd drive unit drives first cutting mechanism and moves in X direction, controlling organization controls the 5th drive unit drives second cutting mechanism and moves in X direction, after controlling organization receives the instruction of pipe cutting, controlling organization drives the first driver element, the second driver element drives the first support respectively, the second support moves down, thus drive be arranged on the first cutting mechanism on the first support, the second support, the second cutting mechanism moves down and arrives at steel pipe, then control the first cutter unit, the second cutter unit cut steel pipe, first distance measuring sensor detects the distance of the first cutter unit and cutting groove bottom land in real time, second distance measuring sensor detects the distance of the second cutter unit and cutting groove bottom land in real time, controlling organization according to the first distance measuring sensor obtain the first cutter unit and cutting groove bottom land distance and by the real-time distance value of the first cutter unit and cutting groove bottom land and the first predeterminable range value, second predeterminable range value compares, simultaneously, controlling organization according to the second distance measuring sensor obtain the second cutter unit and cutting groove bottom land distance and by the real-time distance value of the second cutter unit and cutting groove bottom land and the first predeterminable range value, second predeterminable range value compares, when the distance of the first cutter unit and cutting groove bottom land is less than the first predeterminable range value, when the distance of the second cutter unit and cutting groove bottom land is less than the second predeterminable range value, controlling organization controls the first cutter unit, second cutter unit stops cutting and controlling the first driver element, second driver element drives the first support respectively, second support resets, simultaneously, controlling organization controls four-wheel drive unit, 6th driver element drives the first cutter unit respectively, second cutter unit moves along Y-direction and controls the first cutter unit, second cutter unit cuts next steel pipe, until complete the cutting of all steel pipes.
Preferably, the first cutting mechanism also comprises the first base, the first installing plate, and the first base two ends are arranged on the first support, the second support respectively, and the 3rd driver element is connected for driving the first base to move along the X direction with the first base; First base is provided with the 3rd chute along Y-direction, and the first installing plate is connected with the 3rd chute, and four-wheel drive unit is connected for driving the first installing plate to slide in the 3rd chute with the first installing plate; First cutter unit is arranged on the first installing plate.
Preferably, the second cutting mechanism also comprises the second base, the second installing plate, and the second base two ends are arranged on the first support, the second support respectively, and the 5th driver element is connected for driving the second base to move along the X direction with the second base; Second base is provided with the 4th chute along Y-direction, and the second installing plate is connected with the 4th chute, and the 6th driver element is connected for driving the second installing plate to slide in the 4th chute with the second installing plate; Second cutter unit is arranged on the second installing plate.
Preferably, first cutter unit comprises the first pole, the first drive unit, the first transmission mechanism, the first rotating shaft and the first abrasive cut-off wheel, first drive unit is arranged on the first installing plate, first pole is fixedly connected with the first installing plate, first rotating shaft arranges in X direction and is installed in rotation on the first pole, first drive unit is connected with controlling organization, first drive unit is connected for driving the first axis of rotation by the first transmission mechanism with the first rotating shaft, and the first rotating shaft is connected with the first abrasive cut-off wheel for driving the first abrasive cut-off wheel to rotate.
Preferably, second cutter unit comprises the second pole, the second drive unit, the second transmission mechanism, the second rotating shaft and the second abrasive cut-off wheel, second drive unit is arranged on the second installing plate, second pole is fixedly connected with the second installing plate, second rotating shaft arranges in X direction and is installed in rotation on the second pole, second drive unit is connected with controlling organization, second drive unit is connected for driving the second axis of rotation by the second transmission mechanism with the second rotating shaft, and the second rotating shaft is connected with the second abrasive cut-off wheel for driving the second abrasive cut-off wheel to rotate.
Preferably, first driver element comprises the first screw rod, the 3rd drive unit, second driver element comprises the second screw rod, four-drive device, first screw rod is threaded with the first support, 3rd drive unit is connected with controlling organization, and the 3rd drive unit is connected with the first screw drive for driving the first bolt rotary; Second screw rod is threaded with the second support, and four-drive device is connected with controlling organization, and four-drive device is connected with the second screw drive for driving the second bolt rotary; First support is also socketed with and arranges the first lead along Z-direction, the first lead is fixedly connected with workbench, and the first support can slide along the first lead; Second support is also socketed with and arranges the second lead along Z-direction, the second lead is fixedly connected with workbench, and the second support can slide along the second lead.
Preferably, first lead is provided with the first limited block and the second limited block, first limited block, the second limited block are positioned at the first support both sides, first support has primary importance state and second place state, when the first support is in primary importance state, first cradle top surface contacts with the first limited block, and when the first support is in second place state, the first support bottom surface contacts with the second limited block; When the first support is in primary importance state, the distance between the first support and the second limited block is less than the distance of the first abrasive cut-off wheel bottom and cutting groove bottom land when the first support is in primary importance state.
Preferably, second lead is provided with the 3rd limited block and the 4th limited block, 3rd limited block, the 4th limited block are positioned at the second support both sides, second support has the 3rd location status and the 4th location status, when the second support is in the 3rd location status, second cradle top surface contacts with the 3rd limited block, and when the second support is in the 4th location status, the second support bottom surface contacts with the 4th limited block; When the second support is in the 3rd location status, the distance between the second support and the 4th limited block is less than the distance of the second abrasive cut-off wheel bottom and cutting groove bottom land when the second support is in the 3rd location status.
Preferably, the first support is provided with the first chute in X direction near the second support side, and the second support is provided with the second chute in X direction near the first support side, and first base one end is connected with the first chute, and the other end is connected with the second chute; Second base one end is connected with the first chute, and the other end is connected with the second chute.
Preferably, positioning component includes multiple semicircle locating ring for fixing steel pipe along the equidistant setting of Y-direction, the diameter of locating ring and the diameter of steel pipe suitable, locating ring one end is fixedly connected with workbench, and the other end is connected by snap close with workbench.
In the present invention, workbench is comprised, controlling organization, installing rack, first support, second support, first driver element, second driver element, first cutting mechanism, second cutting mechanism, 3rd driver element, four-wheel drive unit, 5th driver element, 6th driver element, during work, controlling organization and the first driver element, second driver element, 3rd driver element, four-wheel drive unit, 5th driver element is connected with the 6th driver element, in working order, size Selection according to steel pipe to be cut uses cutting groove, the cutting part of steel pipe is aimed at cutting groove, by positioning component, steel pipe is fixed, controlling organization receives after driving first cutting mechanism moves in X direction and drive the instruction of the second cutting mechanism movement in X direction, controlling organization controls the 3rd drive unit drives first cutting mechanism and moves the cutting part that drive first cutter unit aims at steel pipe in X direction, and controlling organization controls the 5th drive unit drives second cutting mechanism and moves another cutting part that drive second cutter unit aims at steel pipe in X direction, after controlling organization receives the instruction of pipe cutting, controlling organization drives the first driver element, the second driver element drives the first support respectively, the second support moves down, thus move under driving the first cutting mechanism be arranged on the first support, the second support, the second cutting mechanism, control the first cutter unit, the second cutter unit cuts steel pipe, and when the first cutter unit, the second cutter unit often complete the cutting action to a steel pipe, controlling organization control the first cutter unit, second cutter unit stop cut and control the first driver element, the second driver element drives the first support respectively, second support reset, simultaneously, controlling organization controls four-wheel drive unit, the 6th driver element drive respectively the first cutter unit, the second cutter unit along Y-direction move and control the first cutter unit, the second cutter unit cuts next steel pipe, until complete the cutting of all steel pipes.The present invention can once cut multiple steel pipe, good cutting effect, and production efficiency is high; Simultaneously according to the cut lengths requirement of steel pipe, by selecting different cutting grooves, thus the different steel pipe cutting required can be adapted to.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of full-automatic adjustable steel pipe cutting control system that the present invention proposes;
Fig. 2 is the top view of Fig. 1.
Detailed description of the invention
With reference to Fig. 1, Fig. 2, the present invention proposes a kind of full-automatic adjustable steel pipe cutting control system, comprise workbench 10, controlling organization, installing rack, first support 20, second support 30, first driver element, second driver element, first cutting mechanism, second cutting mechanism, 3rd driver element, four-wheel drive unit 408, 5th driver element, 6th driver element 508, first distance measuring sensor, second distance measuring sensor, controlling organization and the first driver element, second driver element, 3rd driver element, four-wheel drive unit 408, 5th driver element, 6th driver element 508, first distance measuring sensor, second distance measuring sensor connects, wherein:
Workbench 10 is provided with multiple cutting groove 101 along Y-direction.In order to ensure accuracy when steel pipe cuts, the positioning component for fixing steel pipe is equipped with between two cutting grooves 101 of arbitrary neighborhood, positioning component includes multiple semicircle locating ring 102 along the equidistant setting of Y-direction, the diameter of locating ring 102 and the diameter of steel pipe suitable, locating ring 102 one end is fixedly connected with workbench 10, and the other end is connected by snap close with workbench 10.Select cutting groove 101 according to the size of steel pipe to be cut, and be fixed by locating ring 102 pairs of steel pipes, after having cut, open snap close and can take out steel pipe.
First support 20, second support 30 to be installed on installing rack and to arrange all in X direction; First support 20, second support 30 is arranged on the relative both sides of workbench 10.First driver element comprises the first screw rod 601, the 3rd drive unit 602, first screw rod 601 is threaded with the first support 20,3rd drive unit 602 is connected with controlling organization, and the 3rd drive unit 602 and the first screw rod 601 are in transmission connection for driving the first screw rod 601 to rotate; Second driver element comprises the second screw rod 701, four-drive device, and the second screw rod 701 is threaded with the second support 30, and four-drive device is connected with controlling organization, and four-drive device and the second screw rod 701 are in transmission connection for driving the second screw rod 701 to rotate.First support 20 is also socketed with and arranges the first lead 80, first lead 80 along Z-direction and be fixedly connected with workbench 10, the first support 20 can slide along the first lead 80.Second support 30 is also socketed with and arranges the second lead 90, second lead 90 along Z-direction and be fixedly connected with workbench 10, the second support 30 can slide along the second lead 90.Drive the first support 20 to move along the Z direction by the first screw rod 601, first lead 80, drive the second support 30 to move along the Z direction by the second screw rod 701, second lead 90.
First support 20 is provided with the first chute 201, second support 30 in X direction and is provided with the second chute 301 in X direction near the first support 20 side near the second support 30 side.
First cutting mechanism comprises the first base 407, first installing plate 401, first cutter unit, first base 407 one end is connected with the first chute 201, the other end is connected with the second chute 301, and the 3rd driver element is connected with the first base 407 and moves along the X direction for controlling the first base 407; First base 407 is provided with the 3rd chute 409, first installing plate 401 along Y-direction and is connected with the 3rd chute 409, and four-wheel drive unit 408 is connected for driving the first installing plate 401 to slide in the 3rd chute 409 with the first installing plate 401; First cutter unit is arranged on the first installing plate 401 for pipe cutting.
In specific design, first cutter unit comprises the first pole 403, first drive unit 402, first transmission mechanism 404, first rotating shaft 405 and the first abrasive cut-off wheel 406, first drive unit 402 is arranged on the first installing plate 401, first pole 403 is fixedly connected with the first installing plate 401, first rotating shaft 405 arranges in X direction and is installed in rotation on the first pole 403, first drive unit 402 is connected with controlling organization, first drive unit 402 is connected for driving the first rotating shaft 405 to rotate by the first transmission mechanism 404 with the first rotating shaft 405, first rotating shaft 405 is connected with the first abrasive cut-off wheel 406 for driving the first abrasive cut-off wheel 406 to rotate.
Second cutting mechanism comprises the second base 507, second installing plate 501, second cutter unit, second base 507 one end is connected with the first chute 201, the other end is connected with the second chute 301, and the 5th driver element is connected with the second base 507 and moves along the X direction for controlling the second base 507; Second base 507 is provided with the 4th chute 509, second installing plate 501 along Y-direction and is connected with the 4th chute 509, and the 6th driver element 508 is connected for driving the second installing plate 501 to slide in the 4th chute 509 with the second installing plate 501; Second cutter unit is arranged on the second installing plate 501 for pipe cutting.
In specific design, second cutter unit comprises the second pole 503, second drive unit 502, second transmission mechanism 504, second rotating shaft 505 and the second abrasive cut-off wheel 506, second drive unit 502 is arranged on the second installing plate 501, second pole 503 is fixedly connected with the second installing plate 501, second rotating shaft 505 arranges in X direction and is installed in rotation on the second pole 503, second drive unit 502 is connected with controlling organization, second drive unit 502 is connected for driving the second rotating shaft 505 to rotate by the second transmission mechanism 504 with the second rotating shaft 505, second rotating shaft 505 is connected with the second abrasive cut-off wheel 506 for driving the second abrasive cut-off wheel 506 to rotate.
In specific design, first lead 80 is provided with the first limited block 801 and the second limited block 802, first limited block 801, second limited block 802 is positioned at the first support 20 both sides, first support 20 has primary importance state and second place state, when the first support 20 is in primary importance state, first support 20 end face contacts with the first limited block 801, and when the first support 20 is in second place state, the first support 20 bottom surface contacts with the second limited block 802; When the first support 20 is in primary importance state, the distance between the first support 20 and the second limited block 802 is less than the distance of the first abrasive cut-off wheel 406 bottom and cutting groove 101 bottom land when the first support 20 is in primary importance state.Ensure that the first abrasive cut-off wheel 406 can complete cutting to steel pipe and not injure workbench 10 again simultaneously.
In specific design, second lead 90 is provided with the 3rd limited block 901 and the 4th limited block, 3rd limited block 901, the 4th limited block are positioned at the second support 30 both sides, second support 30 has the 3rd location status and the 4th location status, when the second support 30 is in the 3rd location status, second support 30 end face contacts with the 3rd limited block 901, and when the second support 30 is in the 4th location status, the second support 30 bottom surface contacts with the 4th limited block; When the second support 30 is in the 3rd location status, the distance between the second support 30 and the 4th limited block is less than the distance of the second abrasive cut-off wheel 506 bottom and cutting groove 101 bottom land when the second support 30 is in the 3rd location status.Ensure that the second abrasive cut-off wheel 506 can complete cutting to steel pipe and not injure workbench 10 again simultaneously.
The first distance measuring sensor for detecting the first abrasive cut-off wheel 406 cutting groove 101 bottom land distance and the second distance measuring sensor for detecting the second abrasive cut-off wheel 506 and cutting groove 101 bottom land distance is equipped with in cutting groove 101.
The full-automatic adjustable steel pipe cutting control system of one that the present invention proposes, controlling organization is connected with the first drive unit 402, second drive unit 502, first driver element, the second driver element, the 3rd driver element, four-wheel drive unit 408, the 5th driver element, the 6th driver element 508, first distance measuring sensor, the second distance measuring sensor, in working order, size Selection according to steel pipe to be cut uses cutting groove 101, the cutting part of steel pipe is aimed at cutting groove 101, by positioning component, steel pipe is fixed, controlling organization receives after driving first cutting mechanism moves in X direction and drive the instruction of the second cutting mechanism movement in X direction, controlling organization controls the 3rd drive unit drives first cutting mechanism and moves the cutting part that drive first cutter unit aims at steel pipe in X direction, controlling organization controls the 5th drive unit drives second cutting mechanism and moves another cutting part that drive second cutter unit aims at steel pipe in X direction, after controlling organization receives the instruction of pipe cutting, controlling organization drives the first driver element, the second driver element drives the first support 20, second support 30 to move down respectively, thus drive be arranged on the first cutting mechanism on the first support 20, second support 30, the second cutting mechanism moves down, first drive unit 402 drives the first abrasive cut-off wheel 406 rotate thus carry out cutting operation to steel pipe by the first transmission mechanism 404, and the second drive unit 502 drives the second abrasive cut-off wheel 506 rotate thus carry out cutting operation to steel pipe by the second transmission mechanism 504, first distance measuring sensor detects the distance of the first abrasive cut-off wheel 406 and cutting groove 101 bottom land in real time, second distance measuring sensor detects the distance of the second abrasive cut-off wheel 506 and cutting groove 101 bottom land in real time, controlling organization according to the first distance measuring sensor obtain the first abrasive cut-off wheel 406 and cutting groove 101 bottom land distance and by the real-time distance value of the first abrasive cut-off wheel 406 and cutting groove 101 bottom land and the first predeterminable range value, second predeterminable range value compares, simultaneously, controlling organization according to the second distance measuring sensor obtain the second abrasive cut-off wheel 506 and cutting groove 101 bottom land distance and by the real-time distance value of the second abrasive cut-off wheel 506 and cutting groove 101 bottom land and the first predeterminable range value, second predeterminable range value compares, when the first abrasive cut-off wheel 406 is less than the first predeterminable range value with the distance of cutting groove 101 bottom land, when second abrasive cut-off wheel 506 is less than the second predeterminable range value with the distance of cutting groove 101 bottom land, controlling organization controls the first cutter unit, second cutter unit stops cutting and controlling the first driver element, second driver element drives the first support 20 respectively, second support 30 resets, simultaneously, controlling organization controls four-wheel drive unit 408, 6th driver element 508 drives the first cutter unit respectively, second cutter unit moves along Y-direction and controls the first cutter unit, second cutter unit cuts next steel pipe, until complete the cutting of all steel pipes.The present invention can once cut multiple steel pipe, good cutting effect, and production efficiency is high; Simultaneously according to the cut lengths requirement of steel pipe, by selecting different cutting grooves 101, thus the different steel pipe cutting required can be adapted to.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (10)
1. a full-automatic adjustable steel pipe cutting control system, it is characterized in that, comprise workbench (10), controlling organization, installing rack, the first support (20), the second support (30), the first driver element, the second driver element, the first cutting mechanism, the second cutting mechanism, the 3rd driver element, four-wheel drive unit (408), the 5th driver element, the 6th driver element (508), wherein:
Workbench (10) is provided with multiple cutting groove (101) along Y-direction, is equipped with the positioning component for fixing steel pipe between two cutting grooves (101) of arbitrary neighborhood;
First support (20), the second support (30) to be installed on installing rack and to arrange all in X direction, and the first support (20), the second support (30) are separately positioned on the relative both sides of workbench (10);
First driver element is connected for driving the first support (20) to move along Z-direction with the first support (20); Second driver element is connected for driving the second support (30) to move along Z-direction with the second support (30);
First cutting mechanism comprises the first cutter unit, and the first cutting mechanism two ends are arranged on the first support (20), the second support (30) respectively; First cutter unit is arranged on the first cutting mechanism for pipe cutting;
3rd driver element is connected for driving the first cutting mechanism to move in X direction with the first cutting mechanism; Four-wheel drive unit (408) is connected for driving the first cutter unit to move along Y-direction with the first cutter unit;
Second cutting mechanism comprises the second cutter unit, and the second cutting mechanism two ends are arranged on the first support (20), the second support (30) respectively; Second cutter unit is arranged on the second cutting mechanism for pipe cutting;
5th driver element is connected for driving the second cutting mechanism to move in X direction with the second cutting mechanism; 6th driver element (508) is connected for driving the second cutter unit to move along Y-direction with the second cutter unit;
The first distance measuring sensor for detecting the first cutter unit and cutting groove (101) bottom land distance and the second distance measuring sensor for detecting the second cutter unit and cutting groove (101) bottom land distance is equipped with in cutting groove (101);
Controlling organization and the first cutter unit, second cutter unit, first driver element, second driver element, 3rd driver element, four-wheel drive unit (408), 5th driver element, 6th driver element (508), first distance measuring sensor, second distance measuring sensor connects, the first predeterminable range value and the second predeterminable range value is preset with in controlling organization, in working order, controlling organization receives after driving first cutting mechanism moves in X direction and drive the instruction of the second cutting mechanism movement in X direction, controlling organization controls the 3rd drive unit drives first cutting mechanism and moves in X direction, controlling organization controls the 5th drive unit drives second cutting mechanism and moves in X direction, after controlling organization receives the instruction of pipe cutting, controlling organization drives the first driver element, the second driver element drives the first support (20) respectively, the second support (30) moves down, thus drive be arranged on the first cutting mechanism on the first support (20), the second support (30), the second cutting mechanism moves down and arrives at steel pipe, then control the first cutter unit, the second cutter unit cut steel pipe, first distance measuring sensor detects the distance of the first cutter unit and cutting groove (101) bottom land in real time, second distance measuring sensor detects the distance of the second cutter unit and cutting groove (101) bottom land in real time, controlling organization according to the first distance measuring sensor obtain the first cutter unit and cutting groove (101) bottom land distance and by the real-time distance value of the first cutter unit and cutting groove (101) bottom land and the first predeterminable range value, second predeterminable range value compares, simultaneously, controlling organization according to the second distance measuring sensor obtain the second cutter unit and cutting groove (101) bottom land distance and by the real-time distance value of the second cutter unit and cutting groove (101) bottom land and the first predeterminable range value, second predeterminable range value compares, when the distance of the first cutter unit and cutting groove (101) bottom land is less than the first predeterminable range value, when the distance of the second cutter unit and cutting groove (101) bottom land is less than the second predeterminable range value, controlling organization controls the first cutter unit, second cutter unit stops cutting and controlling the first driver element, second driver element drives the first support (20) respectively, second support (30) resets, simultaneously, controlling organization controls four-wheel drive unit (408), 6th driver element (508) drives the first cutter unit respectively, second cutter unit moves along Y-direction and controls the first cutter unit, second cutter unit cuts next steel pipe, until complete the cutting of all steel pipes.
2. full-automatic adjustable steel pipe cutting control system according to claim 1, it is characterized in that, first cutting mechanism also comprises the first base (407), the first installing plate (401), first base (407) two ends are arranged on the first support (20), the second support (30) respectively, and the 3rd driver element is connected for driving the first base (407) to move along the X direction with the first base (407); First base (407) is provided with the 3rd chute (409) along Y-direction, first installing plate (401) is connected with the 3rd chute (409), and four-wheel drive unit (408) is connected for driving the first installing plate (401) to slide in the 3rd chute (409) with the first installing plate (401); First cutter unit is arranged on the first installing plate (401).
3. full-automatic adjustable steel pipe cutting control system according to claim 1, it is characterized in that, second cutting mechanism also comprises the second base (507), the second installing plate (501), second base (507) two ends are arranged on the first support (20), the second support (30) respectively, and the 5th driver element is connected for driving the second base (507) to move along the X direction with the second base (507); Second base (507) is provided with the 4th chute (509) along Y-direction, second installing plate (501) is connected with the 4th chute (509), and the 6th driver element (508) is connected for driving the second installing plate (501) to slide in the 4th chute (509) with the second installing plate (501); Second cutter unit is arranged on the second installing plate (501).
4. full-automatic adjustable steel pipe cutting control system according to claim 2, it is characterized in that, first cutter unit comprises the first pole (403), first drive unit (402), first transmission mechanism (404), first rotating shaft (405) and the first abrasive cut-off wheel (406), first drive unit (402) is arranged on the first installing plate (401), first pole (403) is fixedly connected with the first installing plate (401), first rotating shaft (405) arranges in X direction and is installed in rotation on the first pole (403), first drive unit (402) is connected with controlling organization, first drive unit (402) is connected for driving the first rotating shaft (405) to rotate by the first transmission mechanism (404) with the first rotating shaft (405), first rotating shaft (405) is connected with the first abrasive cut-off wheel (406) for driving the first abrasive cut-off wheel (406) to rotate.
5. full-automatic adjustable steel pipe cutting control system according to claim 3, it is characterized in that, second cutter unit comprises the second pole (503), second drive unit (502), second transmission mechanism (504), second rotating shaft (505) and the second abrasive cut-off wheel (506), second drive unit (502) is arranged on the second installing plate (501), second pole (503) is fixedly connected with the second installing plate (501), second rotating shaft (505) arranges in X direction and is installed in rotation on the second pole (503), second drive unit (502) is connected with controlling organization, second drive unit (502) is connected for driving the second rotating shaft (505) to rotate by the second transmission mechanism (504) with the second rotating shaft (505), second rotating shaft (505) is connected with the second abrasive cut-off wheel (506) for driving the second abrasive cut-off wheel (506) to rotate.
6. the full-automatic adjustable steel pipe cutting control system according to any one of claim 1-5, it is characterized in that, first driver element comprises the first screw rod (601), the 3rd drive unit (602), second driver element comprises the second screw rod (701), four-drive device, first screw rod (601) is threaded with the first support (20), 3rd drive unit (602) is connected with controlling organization, and the 3rd drive unit (602) and the first screw rod (601) are in transmission connection for driving the first screw rod (601) to rotate; Second screw rod (701) is threaded with the second support (30), four-drive device is connected with controlling organization, and four-drive device and the second screw rod (701) are in transmission connection for driving the second screw rod (701) to rotate; First support (20) is also socketed with the first lead (80) arranged along Z-direction, first lead (80) is fixedly connected with workbench (10), and the first support (20) can slide along the first lead (80); Second support (30) is also socketed with the second lead (90) arranged along Z-direction, second lead (90) is fixedly connected with workbench (10), and the second support (30) can slide along the second lead (90).
7. full-automatic adjustable steel pipe cutting control system according to claim 6, it is characterized in that, first lead (80) is provided with the first limited block (801) and the second limited block (802), first limited block (801), second limited block (802) is positioned at the first support (20) both sides, first support (20) has primary importance state and second place state, when the first support (20) is in primary importance state, first support (20) end face contacts with the first limited block (801), when the first support (20) is in second place state, first support (20) bottom surface contacts with the second limited block (802), when the first support (20) is in primary importance state, the distance between the first support (20) and the second limited block (802) is less than the distance of the first abrasive cut-off wheel (406) bottom and cutting groove (101) bottom land when the first support (20) is in primary importance state.
8. full-automatic adjustable steel pipe cutting control system according to claim 6, it is characterized in that, second lead (90) is provided with the 3rd limited block (901) and the 4th limited block, 3rd limited block (901), 4th limited block is positioned at the second support (30) both sides, second support (30) has the 3rd location status and the 4th location status, when the second support (30) is in the 3rd location status, second support (30) end face contacts with the 3rd limited block (901), when the second support (30) is in the 4th location status, second support (30) bottom surface contacts with the 4th limited block, when the second support (30) is in the 3rd location status, the distance between the second support (30) and the 4th limited block is less than the distance of the second abrasive cut-off wheel (506) bottom and cutting groove (101) bottom land when the second support (30) is in the 3rd location status.
9. the full-automatic adjustable steel pipe cutting control system according to any one of claim 1-5, it is characterized in that, first support (20) is provided with the first chute (201) in X direction near the second support (30) side, second support (30) is provided with the second chute (301) in X direction near the first support (20) side, first base (407) one end is connected with the first chute (201), and the other end is connected with the second chute (301); Second base (507) one end is connected with the first chute (201), and the other end is connected with the second chute (301).
10. the full-automatic adjustable steel pipe cutting control system according to any one of claim 1-5, it is characterized in that, positioning component includes multiple semicircle locating ring (102) for fixing steel pipe along the equidistant setting of Y-direction, the diameter of locating ring (102) and the diameter of steel pipe suitable, locating ring (102) one end is fixedly connected with workbench (10), and the other end is connected by snap close with workbench (10).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510634515.1A CN105328551B (en) | 2015-09-29 | 2015-09-29 | A kind of full-automatic adjustable steel pipe cutting control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510634515.1A CN105328551B (en) | 2015-09-29 | 2015-09-29 | A kind of full-automatic adjustable steel pipe cutting control system |
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| CN105328551A true CN105328551A (en) | 2016-02-17 |
| CN105328551B CN105328551B (en) | 2018-02-27 |
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| CN201510634515.1A Expired - Fee Related CN105328551B (en) | 2015-09-29 | 2015-09-29 | A kind of full-automatic adjustable steel pipe cutting control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105729212A (en) * | 2016-04-28 | 2016-07-06 | 东风襄阳旅行车有限公司 | Section integrated blanking method |
| CN106881592A (en) * | 2017-04-14 | 2017-06-23 | 中山市东区鑫瑞水电安装工程有限公司 | One kind fluting and cutting water pipe switch mutually equipment |
| CN109807732A (en) * | 2019-02-20 | 2019-05-28 | 天津跃峰科技股份有限公司 | A kind of work pieces process cutting grinding device |
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| CN105729212A (en) * | 2016-04-28 | 2016-07-06 | 东风襄阳旅行车有限公司 | Section integrated blanking method |
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| CN109807732A (en) * | 2019-02-20 | 2019-05-28 | 天津跃峰科技股份有限公司 | A kind of work pieces process cutting grinding device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105328551B (en) | 2018-02-27 |
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