CN105728584A - Automatic waste material collecting system - Google Patents

Automatic waste material collecting system Download PDF

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Publication number
CN105728584A
CN105728584A CN201610243284.6A CN201610243284A CN105728584A CN 105728584 A CN105728584 A CN 105728584A CN 201610243284 A CN201610243284 A CN 201610243284A CN 105728584 A CN105728584 A CN 105728584A
Authority
CN
China
Prior art keywords
cylinder
control valve
pneumatic control
hole
trachea
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610243284.6A
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Chinese (zh)
Other versions
CN105728584B (en
Inventor
孙梓清
杨立雄
周文朋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Southeast Fujian Automobile Industry Co Ltd
Original Assignee
Southeast Fujian Automobile Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Southeast Fujian Automobile Industry Co Ltd filed Critical Southeast Fujian Automobile Industry Co Ltd
Priority to CN201610243284.6A priority Critical patent/CN105728584B/en
Publication of CN105728584A publication Critical patent/CN105728584A/en
Application granted granted Critical
Publication of CN105728584B publication Critical patent/CN105728584B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20Storage arrangements; Piling or unpiling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated

Abstract

The invention provides an automatic waste material collecting system. The automatic waste material collecting system comprises a base frame, a material suction mechanism, a material collecting mechanism and a control mechanism, wherein the material suction mechanism is mounted at the top of the base frame; the material collecting mechanism and the material suction mechanism are arranged side by side; the control mechanism is separately connected with the material suction mechanism and the material collecting mechanism, and under the control of the control mechanism, the material suction mechanism carries out lifting and horizontal movement after sucking materials, and the material collecting mechanism carries out horizontal movement and collects waste materials into the material collecting mechanism. Punching wastes left on floor are sucked through electromagnets, so that a clean and beautiful environment is kept in an operation region, cleaning labor is saved, and use is convenient and rapid. Besides, the precision of a punch press can be improved, and machine table uneven phenomena are also prevented.

Description

One collects waste system automatically
Technical field
The present invention relates to automobile technical field, particularly relate to one and automatically collect waste system.
Background technology
Often there is little waste material on stamping line and drop to ground phenomenon, meanwhile, when mold hoisting goes back to maintenance activity district, inside mould, the waste material in punched scrap chute also can drop on floor.It has the disadvantages that 1, affect working environment clean and tidy and attractive in appearance of whole maintenance area;2, punched scrap is not cleaned out and be will result in waste material when lower one set of die hangs go back to maintenance area and be attached on mould mo(u)ld bottom half surface, do not clear up when mold hoisting returns or clear up and totally directly punch press table will do not caused uneven in punch press produces, affect table precision, the mold failure problem making other productions increase (as: wrinkle, constriction, burning pay generation), thus affect mould produce quality.
The complete rear floor of mold repair has the punched scrap of a lot of residual, and daily at present during cleaning is all use besom to clear up the punched scrap on floor, maintenance area, for smaller waste material, is difficult to effectively to clean out with besom.
Summary of the invention
The technical problem to be solved in the present invention, it is in that to provide one automatically to collect waste system, in use carrys out, by electric magnet, the punched scrap that sorption remains on floor, thus it is clean and tidy, attractive in appearance to improve operating area environment, save cleaning manpower, be easy to use quick;The precision that can also make punch press improves, and also prevent the rough phenomenon in table face.
The present invention is achieved in that
One collects waste system automatically, described automatic collection waste system includes a pedestal, an adsorption mechanism, a receiving mechanism and a controlling organization, described adsorption mechanism is installed on the top of described pedestal, described receiving mechanism and described adsorption mechanism are arranged side by side, described controlling organization is connected with described adsorption mechanism and described receiving mechanism respectively, for carrying out lifting after making described adsorption mechanism suction and moving horizontally, described receiving mechanism moves horizontally, by garbage collection to described receiving mechanism.
Further, described adsorption mechanism includes a magnechuck, one first cylinder, one cylinder guide rail, one first detector and one second detector, described cylinder guide rails assembling is in described pedestal top, the top of described first cylinder is installed on described cylinder guide rail, the bottom of described first cylinder is fixed on described magnechuck, described first detector is installed on described magnechuck, described second detector is installed on the one end of described cylinder guide rail, described magnechuck, described first cylinder, described first detector and described second detector are connected to described controlling organization each through trachea.
Further, described adsorption mechanism also includes a cylinder mounting plate, two linear guide poles and two guide pillar mounting seats, and described cylinder mounting plate is fixed on described first cylinder, and is fixed on described magnechuck by described linear guide poles and described guide pillar mounting seat.
Further, described receiving mechanism includes a garbage collection box, one second cylinder and one the 3rd cylinder, described second cylinder is installed on described cylinder guide rail, described 3rd cylinder is fixed on described garbage collection box, and described second cylinder and described 3rd cylinder are connected to described controlling organization each through trachea.
nullFurther,Described controlling organization includes one first pneumatic control valve、One second pneumatic control valve、One source of the gas、One rises switchs、One declines switchs and a suction relieving pass,Described suction is decontroled and is closed be connected fixing with described magnechuck,First through hole of described first pneumatic control valve is connected with described first cylinder two interface by trachea respectively with the second through hole of described first pneumatic control valve,First through hole of described second pneumatic control valve is connected with described second cylinder one interface and described 3rd cylinder one interface respectively by trachea,Second through hole of described second pneumatic control valve is connected with described another interface of second cylinder and described 3rd another interface of cylinder respectively by trachea,Described second detector is connected with the third through-hole of the third through-hole of described first pneumatic control valve and described second pneumatic control valve respectively by trachea,The fifth hole of described first pneumatic control valve is connected with the described switch that rises by described source of the gas,The described switch that rises is connected to described first detector by trachea,Described first detector is connected to the 7th through hole of described second pneumatic control valve by trachea,The fifth hole of described second pneumatic control valve is connected with the described switch that declines by described source of the gas,The described switch that declines is connected to the 7th through hole of described first pneumatic control valve by trachea,The fourth hole of described first pneumatic control valve、The clematis stem hole of described first pneumatic control valve、The fourth hole of described second pneumatic control valve and the clematis stem hole of described second pneumatic control valve are all for aerofluxus,Do not take over what part.
Further; described automatic collection waste system also includes a protection mechanism; described protection mechanism includes a protection cabinet, one the 4th cylinder, one the 3rd pneumatic control valve and a protection cabinet and controls switch; the one end of described pedestal is located at by described protection cabinet; described controlling organization is located in described protection cabinet; described 4th cylinder is installed on the side of described protection cabinet; described 4th cylinder is connected to described 3rd pneumatic control valve by trachea, and described 3rd pneumatic control valve is connected to described protection cabinet by trachea and controls switch.
Further, described first pneumatic control valve, described second pneumatic control valve and described 3rd pneumatic control valve are two-position five-way pneumatic control valve.
Further, the bottom of described pedestal is provided with pulley.
It is an advantage of the current invention that: the present invention carrys out, by electric magnet, the punched scrap that sorption remains on floor, thus it is clean and tidy, attractive in appearance to improve operating area environment, save cleaning manpower, be easy to use quick;The precision that can also make punch press improves, and also prevent the rough phenomenon in table face.
Accompanying drawing explanation
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the structural representation of a kind of automatic collection waste system of the present invention.
Fig. 2 is the pneumatic diagram of the first pneumatic control valve of a kind of automatic collection waste system of the present invention and the second pneumatic control valve.
Fig. 3 is the pneumatic diagram of the 3rd pneumatic control valve of a kind of automatic collection waste system of the present invention.
In figure: 1-pedestal, 11-pulley, 2-adsorption mechanism, 21-magnechuck, 22-the first cylinder, 23-cylinder guide rail, 24-the first detector, 25-the second detector, 26-cylinder mounting plate, 27-linear guide poles, 28-guide pillar mounting seat, 3-receiving mechanism, 31-garbage collection box, 32-the second cylinder, 33-the 3rd cylinder, 4-controlling organization, 41-the first pneumatic control valve, 42-the second pneumatic control valve, 43-source of the gas, 44-rises switch, 45-declines switch, 46-inhales to decontrol and closes, 5-protection mechanism, 51-protects cabinet, 52-the 4th cylinder, 53-the 3rd pneumatic control valve, 54-protects cabinet to control switch.
Detailed description of the invention
Below in conjunction with a specific embodiment, the present invention is further detailed, but the structure of the present invention is not limited only to following example.
Refer to Fig. 1 to Fig. 3 to show, the one of the present invention collects waste system automatically, described automatic collection waste system includes a pedestal 1, one adsorption mechanism 2, one receiving mechanism 3, one controlling organization 4 and a protection mechanism 5, described adsorption mechanism 2 is installed on the top of described pedestal 1, described receiving mechanism 3 is arranged side by side with described adsorption mechanism 2, described controlling organization 4 is connected with described adsorption mechanism 2 and described receiving mechanism 3 respectively, for carrying out lifting after making the suction of described adsorption mechanism 2 and moving horizontally, described receiving mechanism 3 moves horizontally, by in garbage collection to described receiving mechanism 3;The one end of described pedestal 1 is located at by described protection cabinet 5, and the bottom of described pedestal 1 is provided with pulley 11, it is simple to promote described automatic collection waste system.
Further, described adsorption mechanism 2 includes a magnechuck 21, one first cylinder 22, one cylinder guide rail 23, one first detector 24, one second detector 25, one cylinder mounting plate 26, two linear guide poles 27 and two guide pillar mounting seats 28, described receiving mechanism 3 includes a garbage collection box 31, one second cylinder 32 and one the 3rd cylinder 33, described controlling organization 4 includes one first pneumatic control valve 41, one second pneumatic control valve 42, one source of the gas 43, one rising switch 44, relieving pass 46 inhaled by one decline switch 45 and, described protection mechanism 5 includes a protection cabinet 51, one the 4th cylinder 52, one the 3rd pneumatic control valve 53 and a protection cabinet control switch 54;
Specifically, described cylinder guide rail 23 is installed on described pedestal 1 top, the top of described first cylinder 22 is installed on described cylinder guide rail 23, the bottom of described first cylinder 22 is fixed on described magnechuck 21, described first detector 24 is installed on described magnechuck 21, described second detector 25 is installed on the one end of described cylinder guide rail 23, described magnechuck 21, described first cylinder 22, described first detector 24 and described second detector 25 are connected to described controlling organization 4 each through trachea, the start of described magnechuck about 21 can be controlled by described first cylinder 22, and slide along described cylinder guide rail 23;
Described cylinder mounting plate 26 is fixed on described first cylinder 22, and it is fixed on described magnechuck 21 by described linear guide poles 27 and described guide pillar mounting seat 28, local pressure the axial force that described first cylinder 22 provides is dispersed on described cylinder mounting plate 26 as much as possible, in order to avoid can damage described magnechuck 21;
Described second cylinder 32 is installed on described cylinder guide rail 23, described 3rd cylinder 33 is fixed on described garbage collection box 31, described second cylinder 32 and described 3rd cylinder 33 are connected to described controlling organization 4 each through trachea, described garbage collection box 31 is promoted to move in parallel the underface to described magnechuck 21 by described second cylinder 32 and described 3rd cylinder 33 so that the waste material of described magnechuck 21 absorption can be put in described garbage collection box 31 just;
Described suction relieving pass 46 is fixing with described magnechuck 21 to be connected, for controlling the suction of described magnechuck 21 or putting, thus controlling absorption and the release of waste material;nullFirst through hole of described first pneumatic control valve 41 is connected with described 22 liang of interfaces of first cylinder by trachea respectively with the second through hole of described first pneumatic control valve 41,First through hole of described second pneumatic control valve 42 is connected with described second cylinder 32 1 interface and described 3rd cylinder 33 1 interface respectively by trachea,Second through hole of described second pneumatic control valve 42 is connected with described second another interface of cylinder 32 and described 3rd another interface of cylinder 33 respectively by trachea,Described second detector 25 is connected with the third through-hole of the third through-hole of described first pneumatic control valve 41 and described second pneumatic control valve 42 respectively by trachea,The fifth hole of described first pneumatic control valve 41 is connected with the described switch 44 that rises by described source of the gas 43,The described switch 44 that rises is connected to described first detector 24 by trachea,Described first detector 24 is connected to the 7th through hole of described second pneumatic control valve 42 by trachea,The fifth hole of described second pneumatic control valve 42 is connected with the described switch 45 that declines by described source of the gas 43,Described decline switchs 45 the 7th through holes being connected to described first pneumatic control valve 41 by trachea,The fourth hole of described first pneumatic control valve 41、The clematis stem hole of described first pneumatic control valve 41、The fourth hole of described second pneumatic control valve 42 and the clematis stem hole of described second pneumatic control valve 42 are all for aerofluxus,Do not take over what part,It is linkage that this gas circuit connects;
Described controlling organization 4 is located in described protection cabinet 51, for described controlling organization 4 is protected;Described 4th cylinder 52 is installed on the side of described protection cabinet 51; described 4th cylinder 52 is connected to described 3rd pneumatic control valve 53 by trachea; and described 3rd pneumatic control valve 53 is connected to described protection cabinet by trachea and controls switch 54, control switch 54 described 4th cylinders 52 of control by described protection cabinet and promote being turned on and off of described protection cabinet 51
Further, described first pneumatic control valve 41, described second pneumatic control valve 42 and described 3rd pneumatic control valve 53 are two-position five-way pneumatic control valve.
The operation principle of the present invention is as follows:
nullIt is provided with a magnechuck that can rise or fall 21 in this bottom automatically collecting waste system,This top automatically collecting waste system is provided with cylinder guide rail 23,Described magnechuck 21 can move along described cylinder guide rail 23,It is provided with a garbage collection box 31 that can move horizontally on described magnechuck 21 side,Described magnet sucking disc 21 is energized,Open suction and decontrol pass 46,Described magnechuck 21 is in adsorbed state,When promoting this automatic collection waste system to make described magnechuck 21 suck floor punched scrap on floor,Touch described first detector 24,After described rising switch 44 rising magnechucks 21 to tip position,Touch described second detector 25,Described second cylinder 32 promotes described first cylinder 22 to move along described cylinder guide rail 23,Simultaneously,Promote described garbage collection box 31 auto-extending to below magnechuck 21 by described 3rd cylinder 33,Turn off described suction and decontrol pass 46,Described magnechuck 21 is in erasing state,Punched scrap will drop in pneumatic garbage collection box 31 automatically,The floor, maintenance area being so drawn through by described magnechuck 21 does not just have punched scrap to remain on floor,Thus it is clean and tidy and attractive in appearance to improve maintenance area environment,Reduce manpower to clear up,It is easy to use quick;The precision also making punch press improves, and also prevent the rough phenomenon in table face.
In sum, advantages of the present invention is as follows:
The present invention carrys out, by electric magnet, the punched scrap that sorption remains on floor, thus it is clean and tidy, attractive in appearance to improve operating area environment, saves cleaning manpower, is easy to use quick;The precision that can also make punch press improves, and also prevent the rough phenomenon in table face.
Although the foregoing describing the specific embodiment of the present invention; but those familiar with the art is to be understood that; we are merely exemplary described specific embodiment; rather than for the restriction to the scope of the present invention; those of ordinary skill in the art, in the equivalent modification made according to the spirit of the present invention and change, should be encompassed in the scope of the claimed protection of the present invention.

Claims (8)

1. an automatic collection waste system, it is characterized in that: described automatic collection waste system includes a pedestal, an adsorption mechanism, a receiving mechanism and a controlling organization, described adsorption mechanism is installed on the top of described pedestal, described receiving mechanism and described adsorption mechanism are arranged side by side, described controlling organization is connected with described adsorption mechanism and described receiving mechanism respectively, for carrying out lifting after making described adsorption mechanism suction and moving horizontally, described receiving mechanism moves horizontally, by garbage collection to described receiving mechanism.
2. one as claimed in claim 1 collects waste system automatically, it is characterized in that: described adsorption mechanism includes a magnechuck, one first cylinder, one cylinder guide rail, one first detector and one second detector, described cylinder guide rails assembling is in described pedestal top, the top of described first cylinder is installed on described cylinder guide rail, the bottom of described first cylinder is fixed on described magnechuck, described first detector is installed on described magnechuck, described second detector is installed on the one end of described cylinder guide rail, described magnechuck, described first cylinder, described first detector and described second detector are connected to described controlling organization each through trachea.
3. one as claimed in claim 2 collects waste system automatically, it is characterized in that: described adsorption mechanism also includes a cylinder mounting plate, two linear guide poles and two guide pillar mounting seats, described cylinder mounting plate is fixed on described first cylinder, and is fixed on described magnechuck by described linear guide poles and described guide pillar mounting seat.
4. one as claimed in claim 2 collects waste system automatically, it is characterized in that: described receiving mechanism includes a garbage collection box, one second cylinder and one the 3rd cylinder, described second cylinder is installed on described cylinder guide rail, described 3rd cylinder is fixed on described garbage collection box, and described second cylinder and described 3rd cylinder are connected to described controlling organization each through trachea.
null5. one as claimed in claim 4 collects waste system automatically,It is characterized in that: described controlling organization includes one first pneumatic control valve、One second pneumatic control valve、One source of the gas、One rises switchs、One declines switchs and a suction relieving pass,Described suction is decontroled and is closed be connected fixing with described magnechuck,First through hole of described first pneumatic control valve is connected with described first cylinder two interface by trachea respectively with the second through hole of described first pneumatic control valve,First through hole of described second pneumatic control valve is connected with described second cylinder one interface and described 3rd cylinder one interface respectively by trachea,Second through hole of described second pneumatic control valve is connected with described another interface of second cylinder and described 3rd another interface of cylinder respectively by trachea,Described second detector is connected with the third through-hole of the third through-hole of described first pneumatic control valve and described second pneumatic control valve respectively by trachea,The fifth hole of described first pneumatic control valve is connected with the described switch that rises by described source of the gas,The described switch that rises is connected to described first detector by trachea,Described first detector is connected to the 7th through hole of described second pneumatic control valve by trachea,The fifth hole of described second pneumatic control valve is connected with the described switch that declines by described source of the gas,The described switch that declines is connected to the 7th through hole of described first pneumatic control valve by trachea,The fourth hole of described first pneumatic control valve、The clematis stem hole of described first pneumatic control valve、The fourth hole of described second pneumatic control valve and the clematis stem hole of described second pneumatic control valve are all for aerofluxus,Do not take over what part.
6. one as claimed in claim 1 collects waste system automatically, it is characterized in that: described automatic collection waste system also includes a protection mechanism, described protection mechanism includes a protection cabinet, one the 4th cylinder, one the 3rd pneumatic control valve and a protection cabinet control switch, the one end of described pedestal is located at by described protection cabinet, described controlling organization is located in described protection cabinet, described 4th cylinder is installed on the side of described protection cabinet, described 4th cylinder is connected to described 3rd pneumatic control valve by trachea, and described 3rd pneumatic control valve is connected to described protection cabinet by trachea and controls switch.
7. one as claimed in claim 6 collects waste system automatically, it is characterised in that: described first pneumatic control valve, described second pneumatic control valve and described 3rd pneumatic control valve are two-position five-way pneumatic control valve.
8. one as claimed in claim 1 collects waste system automatically, it is characterised in that: the bottom of described pedestal is provided with pulley.
CN201610243284.6A 2016-04-19 2016-04-19 A kind of automatic collection waste system Expired - Fee Related CN105728584B (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN112296253A (en) * 2020-11-04 2021-02-02 通昌久精密模具(深圳)有限公司 Sand treatment facility for mould
CN117046958A (en) * 2023-10-10 2023-11-14 江苏德优镁轻合金科技有限公司 Stamping equipment for automotive interior metalwork

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CN105478561A (en) * 2015-12-04 2016-04-13 中山市毅马五金有限公司 Automatic loading spinning machine
CN205613967U (en) * 2016-04-19 2016-10-05 东南(福建)汽车工业有限公司 Automatic collect waste material system

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JP5453555B2 (en) * 2012-02-01 2014-03-26 和▲徳▼ 福添 Board material loading / unloading shelf equipment
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Publication number Priority date Publication date Assignee Title
CN112296253A (en) * 2020-11-04 2021-02-02 通昌久精密模具(深圳)有限公司 Sand treatment facility for mould
CN117046958A (en) * 2023-10-10 2023-11-14 江苏德优镁轻合金科技有限公司 Stamping equipment for automotive interior metalwork
CN117046958B (en) * 2023-10-10 2023-12-15 江苏德优镁轻合金科技有限公司 Stamping equipment for automotive interior metalwork

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