CN105728264A - Automatic solar glass panel adhesive-applying device - Google Patents
Automatic solar glass panel adhesive-applying device Download PDFInfo
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- CN105728264A CN105728264A CN201610257890.3A CN201610257890A CN105728264A CN 105728264 A CN105728264 A CN 105728264A CN 201610257890 A CN201610257890 A CN 201610257890A CN 105728264 A CN105728264 A CN 105728264A
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- glue
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- 239000011521 glass Substances 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000003292 glue Substances 0.000 claims description 119
- 238000004026 adhesive bonding Methods 0.000 claims description 73
- 239000011248 coating agent Substances 0.000 claims description 36
- 238000000576 coating method Methods 0.000 claims description 36
- 239000002390 adhesive tape Substances 0.000 claims description 26
- 238000010422 painting Methods 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 230000000694 effects Effects 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 235000008429 bread Nutrition 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 241000817702 Acetabula Species 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000004891 communication Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000003745 diagnosis Methods 0.000 claims description 2
- 238000007790 scraping Methods 0.000 claims description 2
- 238000010792 warming Methods 0.000 claims description 2
- 230000036760 body temperature Effects 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 9
- 230000001070 adhesive effect Effects 0.000 abstract description 9
- 229920002635 polyurethane Polymers 0.000 description 9
- 239000004814 polyurethane Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 229920005549 butyl rubber Polymers 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000011527 polyurethane coating Substances 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NMFHJNAPXOMSRX-PUPDPRJKSA-N [(1r)-3-(3,4-dimethoxyphenyl)-1-[3-(2-morpholin-4-ylethoxy)phenyl]propyl] (2s)-1-[(2s)-2-(3,4,5-trimethoxyphenyl)butanoyl]piperidine-2-carboxylate Chemical compound C([C@@H](OC(=O)[C@@H]1CCCCN1C(=O)[C@@H](CC)C=1C=C(OC)C(OC)=C(OC)C=1)C=1C=C(OCCN2CCOCC2)C=CC=1)CC1=CC=C(OC)C(OC)=C1 NMFHJNAPXOMSRX-PUPDPRJKSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0204—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to the edges of essentially flat articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/04—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface with blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/1013—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to flow or pressure of liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention relates to the technical field of adhesive application, in particular to an automatic solar glass panel adhesive-applying device. The automatic solar glass panel adhesive-applying device comprises an adhesive-applying machine, an adhesive supply device and an adhesive-applying head, wherein the adhesive-applying machine comprises an X-axis device, a Y-axis device and a Z-axis device which have an X-axis, Y-axis and Z-axis linkage function and further comprises a solar glass panel conveying device, one side of driving rollers is fixed to a chain wheel A, a driving chain wheel and the chain wheel A are driven by adopting a chain, and a motor F rotates to drive the glass panels to move along the X-axis. A first jacking assembly and a second jacking assembly comprise jacking air cylinders A provided with guide rods, front positioning blocks and rear positioning blocks, a rod of a jacking air cylinder B is fixedly connected with a jacking plate, a guide sleeve is connected with a machine frame, and a guide column is in sliding connection with a guide sleeve. The automatic solar glass panel adhesive-applying device comprises an adhesive mouth rotating mechanism, an adhesive mouth opening-closing mechanism, an adhesive supplying and metering device and an adhesive supplying and delivery device, and a fixing seat is connected with a Z-axis plate. Rotation of an adhesive-applying mouth is achieved without complicated adhesive-applying devices, and a three-axis gantry adhesive-applying machine can also complete adhesive application of the workpieces.
Description
Technical field
The present invention relates to automatic double surface gluer technical field, for the gluing of solar panel.
Background technology
Solaode is by absorbing sunlight, solar radiant energy being converted directly or indirectly into by photoelectric effect or Photochemical effects the device of electric energy.The technological process of production of solaode is divided into the operations such as silicon chip detection, surface wool manufacturing and pickling, diffusion, plasma etching and pickling, coated with antireflection film, silk screen printing, Fast Sintering.
Solar energy glass plate gluing is to be uniformly coated with adhesive tape along the edge of glass plate, and the cross section of adhesive tape is strip, it is desirable to the consistency of thickness at adhesive tape straightway and corner place.
" three-axis robot automatic double surface gluer ", the patent No. is: ZL2015204855850 and " full-automatic machine people's automatic double surface gluer ", and the patent No. is: ZL2015204856660, each provides a kind of three-axis robot automatic double surface gluer and a kind of full-automatic machine people's automatic double surface gluer.Invention is mainly used in the industry field of sealing technology such as automobile, electronics, light fixture and rack, be a kind of novelty proportioning accurately, adhesive tape stable performance, polyurethane coating equipment that sealing effectiveness is good.But the said equipment rubberization thickness error is big, it is impossible to realize solar panel printing gluing.
" Multi-channel water cleaning double-component gluing head ", the patent No. is: ZL2012100552493, " many component polyurethanes needle-valve water cleans gluing head ", the patent No. is: ZL2012100689458, solve dual-component polyurethane gluing head and must use solvent clean, the problem that water cleans can not be used, it is provided that a kind of Multi-channel water cleaning double-component polyurethane coating head.
" antidrip gluing head ", the patent No. is: ZL2011100700005, without water clock glue phenomenon, not only saves glue, ensure that the quality of product simultaneously.
" trace multicomponent gluing head body ", the patent No. is: ZL2011100699987, and invention can not only realize the multi-component moment metering mixing of trace, is interrupted when quitting work simultaneously every time and can also effectively prevent glue water clock.
" trace compound needle-valve mixing arrangement ", the patent No. is: ZL201420610960.5, adopts two high precision micro screw pumps to carry polyurethane A and polyurethane B respectively, it is easy to what accurately control two kinds of Trace Components polyurethane enters glue amount.
" axle moves gluing head ", the patent No. is: ZL2014205380341, " damper valve type gluing head ", the patent No. is: ZL2015202055403, achieving and be accurately turned on and off gluing head, service life extends, and improves work efficiency, gluing head suitable in double-component and monocomponent polyurethane, is particularly well-suited to dual-component polyurethane gluing head.
" the two-tube needle-valve of trace ", the patent No. is: ZL2014206310399, it is easy to what accurately control two kinds of component polyurethanes enters glue amount, and mixed effect is desirable, and article technology performance indications are good, and outward appearance is consistent.
In order to adapt to solar energy glass plate gluing or require adhesive tape workpiece gluing in uniform thickness, generally adopt six-joint robot automatic double surface gluer, ensure adhesive tape consistency of thickness；If the coating nozzle of gluing head can rotate, namely three axle gantry glue spreaders can solve the problem that glass plate edge corner place bondline thickness is uneven, it is not necessary to select complicated automatic double surface gluer, expand the use scope of automatic double surface gluer, reduce equipment manufacturing cost, saved cost.
Above-mentioned gluing head patent all can not solve the problem that coating nozzle rotates, and lacks a kind of gluing head that can realize coating nozzle rotation and solar energy glass plate or similar workpiece automatic glue spreaders at present.
Summary of the invention
The invention discloses a kind of solar energy glass plate automatic glue painting device, for solar energy glass plate gluing, adopt the gluing head that glue spreader and coating nozzle rotate, surrounding gluing at solar energy glass plate, achieve coating nozzle to rotate, need not selecting the automatic double surface gluer of complexity, three axle gantry glue spreaders also can complete the gluing of above-mentioned workpiece, expands the use scope of automatic double surface gluer.
The present invention solves that above-mentioned technical problem adopts the technical scheme that:
Solar energy glass plate automatic glue painting device includes glue spreader, glue feeder, gluing head；Described glue spreader includes having the X-axis device of X, Y, Z three-shaft linkage function, Y-axis device, Z axis device；
Described X-axis device comprises motor D, fixed mount, and line slideway A is fixed in frame, and linear bearing A is arranged on line slideway A, and motor D and ball-screw A connects, and the sliding seat A and linear bearing A on right side connects, and ball screw A and sliding seat A connects；Line slideway A and the frame in left side are fixed, and fixed mount is arranged on linear bearing A, and linear bearing A is arranged on line slideway A；Motor D rotarily drives sliding seat A and moves along X-axis；
Described Y-axis device comprises motor C, crossbeam B, the right-hand member of crossbeam B is fixed on sliding seat A, the left end of crossbeam B and fixed mount connect, composition gantry structure, line slideway B is arranged on crossbeam B, and linear bearing B is arranged on line slideway B, and linear bearing B, ball screw B are fixed on Z axis seat, motor C and ball-screw B connects, and motor C rotarily drives Z axis device and moves along Y-axis；
Described Z axis device comprises line slideway C, motor E, Z axis plate, riser, riser is fixed on Z axis seat, line slideway C is fixed on riser, linear bearing C is arranged on line slideway C, linear bearing C and Z axis plate are fixed, motor E and ball-screw C connects, and ball screw C and Z axis plate connect, and motor E rotarily drives Z axis plate and moves along Z axis；
Described glue spreader also includes solar energy glass plate conveyer device, conveyer device includes motor F, decelerator C, multiple live-roller, directive wheel, motor F, decelerator C are direct-connected, drive sprocket is fixed on the output shaft of decelerator C, side and the sprocket wheel A of live-roller fix, and drive sprocket, sprocket wheel A adopt chain drive, and multiple directive wheels are arranged on the left and right sides of frame, motor F rotarily drives live-roller and rotates, and drives glass plate or workpiece to move along X-axis；
Gluing head is arranged on Z axis plate.
The invention has the beneficial effects as follows:
1. adopt numerical control codes technology and rationally device layout cleverly, multiple Technologies are integrated on a set of equipment, adopt three axle gantry glue spreaders to realize solar panel or workpiece automatic glue application.
2. intelligent: to adopt Based Intelligent Control, simplify technique, improve production efficiency.
3. the gluing head that coating nozzle rotates, it is achieved that coating nozzle rotates, it is not necessary to selecting complicated automatic double surface gluer, three axle gantry glue spreaders also can complete gluing, adhesive tape thickness is uniform, expands the use scope of automatic double surface gluer, reduces equipment manufacturing cost, saved cost.
4. the suitability of automatic double surface gluer is good, and gluing workpiece can be plane or curved surface, and being suitable for being coated with track is plane or curved surface, and adhesive tape cross sectional shape is the flat ellipse of rectangular or square when or bottom surface or steamed bread shape.
5. gluing head is applicable to the gluing of double glazing silicone structure sealant, polyurethane adhesive, butyl rubber, TR sealant, and the sealing structure gluing of the industry such as automobile, light fixture, intensity connect gluing etc..It is particularly suited for the gluing of one-component hot melt butyl rubber, glazing compound, adhesive sticker, release paper.
Accompanying drawing explanation
Fig. 1 is solar energy glass plate automatic glue painting device structural representation of the present invention.
Fig. 2 is the gluing head structure for amplifying schematic diagram of Fig. 1.
Fig. 3 is the sectional view of Fig. 2.
Fig. 4 is the structure for amplifying schematic diagram of Fig. 1 doctor blade device.
Fig. 5 is the B-B sectional view of Fig. 3 coating nozzle.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Embodiment 1: as Figure 1-5, solar energy glass plate automatic glue painting device is that three axle gantry glue spreaders 100, glue feeder 200 and gluing head 103 combine.
Solar energy glass plate automatic glue painting device includes glue spreader 100, glue feeder 200, gluing head 103；Described glue spreader 100 includes having the X-axis device 122 of X, Y, Z three-shaft linkage function, Y-axis device 104, Z axis device 101；Fig. 1 shows glue spreader 100 schematic construction；
Described X-axis device 122 comprises motor D106, fixed mount 124, line slideway A is fixed in frame 108, and linear bearing A is arranged on line slideway A, and motor D106 and ball-screw A connects, the sliding seat A125 and linear bearing A on right side connect, and ball screw A and sliding seat A125 connects；Line slideway A and the frame 108 in left side are fixed, and fixed mount 124 is arranged on linear bearing A, and linear bearing A is arranged on line slideway A；Motor D106 rotarily drives sliding seat A125 and moves along X-axis；
Described Y-axis device 104 comprises motor C105, crossbeam B123, the right-hand member of crossbeam B123 is fixed on sliding seat A125, left end and the fixed mount 124 of crossbeam B123 connect, composition gantry structure, line slideway B127 is arranged on crossbeam B123, and linear bearing B is arranged on line slideway B127, and linear bearing B, ball screw B are fixed on Z axis seat 126, motor C105 and ball-screw B connects, and motor C105 rotarily drives Z axis device 101 and moves along Y-axis；
Described Z axis device 101 comprises line slideway C128, motor E, Z axis plate 129, riser 130, riser 130 is fixed on Z axis seat 126, line slideway C128 is fixed on riser 130, linear bearing C is arranged on line slideway C128, linear bearing C and Z axis plate 129 are fixed, motor E and ball-screw C connects, and ball screw C and Z axis plate 129 connect, and motor E rotarily drives Z axis plate 129 and moves along Z axis；
Described glue spreader 100 also includes solar energy glass plate conveyer device, conveyer device includes motor F107, decelerator C, multiple live-rollers 102, directive wheel 112, motor F107, decelerator C is direct-connected, drive sprocket is fixed on the output shaft of decelerator C, side and the sprocket wheel A of live-roller 102 fix, drive sprocket, sprocket wheel A adopts chain drive, glass plate 110 or workpiece are placed on live-roller 102, multiple directive wheels 112 are arranged on the left and right sides of frame 108, as the guiding that glass plate 110 or workpiece move along X-axis, motor F107 rotarily drives live-roller 102 and rotates, glass plate 110 or workpiece is driven to move along X-axis；Fig. 1 direction of arrow represents glass plate 110 or workpiece moving direction.The transmission precision of above-mentioned automatic double surface gluer is high, adhesive tape 117 section thickness error≤0.2mm.
Gluing head 103 is arranged on Z axis plate 129.
Preferably, described glue spreader 100 also includes positioner, positioner comprises first jack-up the 115, second jack-up 116, guiding mechanism 113, Acetabula device 111, first jack-up the 115, second jack-up 116 comprises with the jack-up cylinder A of guide post, prelocalization block, rear locating piece, forward and backward locating piece is separately fixed on jack-up cylinder A, prelocalization block plays shelves and stops glass plate 110 or workpiece effect, and prelocalization block, rear locating piece simultaneously work as positioning action；
Described guiding mechanism 113 comprises guide pillar, guide pin bushing, jack-up cylinder B, jack-up plate, and jack-up cylinder B and frame 108 connect, and the bar of jack-up cylinder B and jack-up plate are fixed and connected, and guide pin bushing and frame 108 connect, and guide pillar, guide pin bushing are slidably connected；
Acetabula device 111 includes sucker, sucker connects with vacuum source, sucker is fixed on jack-up plate, during jack-up cylinder B jack-up jack-up plate, sucker and glass plate 110 or absorption surface, glass plate 110 or workpiece are held location by sucker by vacuum, and glass plate 110 or workpiece move up disengaging live-roller 102, ensure that glass plate 110 or accurate work piece positioning, it is ensured that the precision in gluing track and cross section；When jack-up plate declines, vacuum discharges, and glass plate 110 or workpiece are taken back on live-roller 102.
Preferably, such as Fig. 1, shown in 4, described glue spreader 100 also includes doctor blade device 109, doctor blade device 109 includes connecting plate 118, scraper 119, cylinder C120, cylinder D121, and cylinder C120 is fixed in frame 108, and cylinder C120 and cylinder D121 is linked together by connecting plate 118, scraper 119 and cylinder D121 connect, scraper 119 has sharp blade 131, and cylinder C120 can make scraper 119 move horizontally along X-axis, and cylinder D121 can make scraper 119 vertically move along Z axis.The effect arranging scraper 119 is the adhesive tape 117 wiped off and be coated in glass plate 110 or workpiece original position.If not wiping adhesive tape 117 herein off, during gluing ending, joint is probably overlap or the overlap joint of the two-layer adhesive tape 117 that initiates and end up, and not easily ensures that rubberization thickness is consistent.Wiping joint adhesive tape 117 off, end face is neatly smooth, and joint easily connects with ending place adhesive tape 117 alignment, it is ensured that joint adhesive tape 117 consistency of thickness.During gluing, after adhesive tape 117 is painted with original position, the blade 131 of scraper 119 starts frictioning, cylinder D121 and cylinder C120 bar stretch out, exhaust hood D121 drive scraper 119 move to glass plate 110 or workpiece, blade 131 props up glass plate 110 or workpiece, and cylinder C120 bar is retracted, and blade 131 wipes the adhesive tape 117 of original position off.After frictioning completes, scraper 119 cylinder C120, cylinder D121 effect under return home position, scraper 119 returns to below glass plate 110 or workpiece.
Preferably, as it is shown in figure 1, described glue feeder 200 is platen glue feeder, including gumming pump 201, glue bucket 202, support, cylinder or hydraulic cylinder, platen 204, decelerator D, motor G, crossbeam A203；Motor G drives gumming pump 201 to rotate glue supply, two cylinders or hydraulic cylinder rod are fixed on crossbeam A203, cylinder or hydraulic cylinder drive platen 204 to move up and down under the effect of compression air or hydraulic pressure, glue bucket 202 is placed on support and concentric with platen 204, and the outlet of gumming pump 201 connects with gluing head 103.Select cylinder or hydraulic cylinder it is contemplated that the big selection hydraulic cylinder of the viscosity of glue, otherwise, select cylinder.
Preferably, as shown in Fig. 1,2,3,5, described gluing head 103 is the gluing head that a kind of coating nozzle rotates, gluing suitable in single-component glue, it is characterized in that: bag glue-scraping mouth rotating mechanism, glue mouth switching mechanism, glue supply metering device, glue supply conveyer device, said mechanism and device are fixed on the framework of fixing plate 2, thermal insulation board B29, thermal insulation board A10, fixing seat 11, supporting plate 28 composition, and the Z axis plate 129 of fixing seat 11 and glue spreader 100 connects, and guard shield 1 is arranged in said frame；Thermal insulation board B29, thermal insulation board A10 effectively protect heat and transmit to decelerator A4, decelerator B9, cylinder E3；
Described glue mouth rotating mechanism includes motor A5, decelerator A4, glue mouth A20, glue mouth B21, transition body 25, guide holder 23, sealing ring A26, motor A5, decelerator A4, glue mouth B21 is fixedly connected sequentially, trapezoidal slideway or dovetail slideway is adopted to combine between glue mouth A20 and glue mouth B21, in detail as shown in Figure 3, glue mouth A20 can move axially along glue mouth B21, both outlines are circular, there is passage 37 inside, circumference is radially provided with multiple glue feeding opening 38, both traverse transition bodies 25, guide holder 23, sealing ring A26, baffle plate 31, movable plate 32, the boss on the top of movable plate 32 and glue mouth A20 is connected, motor A5, decelerator A4 rotarily drives coating nozzle 24 intermittent rotary or rotates continuously.
Such as, when gluing workpiece is rectangle, gluing track is along the edge of workpiece, and corner place is straight line and circular sliding slopes, and when being coated with linear edge, coating nozzle 24 does not rotate, and when being coated with corner and starting, coating nozzle 24 rotates, and when entering straight line, coating nozzle 24 terminates to rotate.The thickness of adhesive tape 117 can regulate, and can cut off plastic emitting at any time.
Such as, when gluing workpiece is circular or curved, when gluing track is along edge, coating nozzle 24 rotates continuously, until gluing terminates.Coating nozzle 24 intermittent rotary or the effect rotated continuously are to solve similar workpiece, the problem of rubberised layer uneven thickness, make coating basically identical.
It is plane or curved surface that the gluing head 103 that this coating nozzle rotates is suitable for being coated with track, and adhesive tape 117 cross sectional shape is rectangle, strip.
Preferably, with reference to Fig. 2, Fig. 3, Fig. 5, described glue mouth switching mechanism includes connecting rod 13, guide rod 36, straight line cylinder E3, guide rod 36 and transition body 25 and is connected, and connecting rod 13 upper end and cylinder E3 bar connect, lower end is through movable plate 32 and is fixed together with nut, guide rod 36 upper end and movable plate 32 interstitial hole coordinate, and cylinder E3 can drive movable plate 32 to move axially along guide rod 36, reaches to be turned on and off the purpose of coating nozzle 24, plastic emitting is cut off, it is to avoid wire drawing phenomenon while closing.
Described glue supply metering device includes the servo or motor B6, decelerator B9, shaft coupling 19, measurement gear pump 27, the pressure transducer 17 that are sequentially connected with, the glue end that enters of pressure transducer 17 and gear pump 27 connects control gluing pressure, the glue-extruding end of gear pump 27 connects with glue feeding opening 38, sealing ring B35 is between transition body 25 and gear pump 27, gear pump 27 accurate measurement conveying single-component glue, ensure that gluing is uniformly accurate, consistency of thickness.
Preferably, described glue supply conveyer device includes hose assembly 18, enters cemented joint 12, spring 7, sheath 8, sheath 8 is fixed on fixing plate 2, enter cemented joint 12 threaded by pipe joint 22 and gear pump 27, spring 7 is fixed on sheath 8, one end and the gumming pump 201 of hose assembly 18 connect, the other end and to enter cemented joint 12 threaded, single-component glue by gumming pump 201, enter hose assembly 18 enter glue passage 15, it is transported to glue feeding opening 38 by gear pump 27, when coating nozzle 24 lower end is opened, single-component glue flows out；Spring 7 plays the effect effectively protecting hose assembly 18.
Preferably, described hose assembly 18 also includes the heating and thermal insulation pipe 16 of flexibility, mode of heating is Electric radiant Heating Film or resistance wire or water leg, adding of described water leg is connected with circulation constant temperature water in heat pipe, mould temperature thermostat and water leg connect supply thermostatted water, the temperature of temperature control system thermostatic control heating and thermal insulation pipe 16, hose assembly 18, supporting plate 28 are provided with temperature sensor, A.T.C, it is ensured that viscosity, characteristic during single-component glue conveying are consistent, reach coating technique condition.
The supporting plate 28 of described both sides is provided with hot plate 33, warming plate 34, thermostatic control gear pump 27, transition body 25 temperature, it is ensured that viscosity, characteristic during single-component glue conveying are consistent, meet coating technique condition.
Preferably, passage 37 cross section of described coating nozzle 24 is that rectangular or square when is circular oval or above-mentioned combination of shapes, it is preferred that strip, as shown in Figure 3.Being suitable for being coated with track is plane or curved surface, and adhesive tape 117 cross sectional shape is the ellipse or steamed bread shape that strip or square or bottom surface are flat.
The gluing head 103 that described coating nozzle rotates also includes switch 30, switch frame 14 and fixing plate 2 and connects, and proximity switch 30 is arranged on switch frame 14, and baffle plate 31 and movable plate 32 connect, and baffle plate 31, switch 30 control folding and the closedown of coating nozzle 24.
Preferably, described motor A5, motor C105, motor D106, motor E, motor F107, motor G are servomotor or motor.
Described equipment also includes electrical control cubicles 114, industrial computer, touch screen and control software design, automatically controls glue spreader 100, glue feeder 200 and gluing head 103；
Or adopt the Internet+technology, numerical control codes technology, smart mobile phone or computer can be utilized by the Internet, wireless network, Wi-Fi, GPS communication, can realize remotely control or quickly consult or real time execution is monitored or fault diagnosis.
Embodiment 2, as Figure 1-5, differing with embodiment 1, passage 37 cross section of gluing head 103 coating nozzle 24 is square circular oval or above-mentioned combination of shapes, and adhesive tape 117 cross sectional shape is the flat ellipse of rectangular or square when or bottom surface or steamed bread shape.
Embodiment 3, as Figure 1-5, and embodiment 1 differ be, the suitability of automatic double surface gluer is wide, gluing workpiece can be plane or curved surface, and being suitable for being coated with track is plane or curved surface, and adhesive tape 117 cross sectional shape is the flat ellipse of rectangular or square when or bottom surface or steamed bread shape.
Described first jack-up, the structure of the second jack-up, principle, effect are identical, and " first ", " second " are intended merely to description and become apparent from.
Described prelocalization block, rear locating piece structure, act on identical, "front", "rear" is intended merely to description and becomes apparent from.
Described line slideway A, line slideway B, line slideway C structure, act on identical, length differs, and " A ", " B ", " C " are intended merely to description and become apparent from.
Described linear bearing A, linear bearing B, linear bearing C structure, act on identical, be same parts, " A ", " B ", " C " are intended merely to description and become apparent from.
Operation principle
Glue spreader includes having X, Y, Z three-shaft linkage function, and glue spreader drives coating nozzle to move along gluing track；The gumming pump of glue feeder is to gluing head glue supply；
During gluing, being manually put on live-roller by glass plate, glass plate is transported to gluing station, and prelocalization block plays shelves and stops glass plate or workpiece effect；Sucker jack-up glass plate or workpiece hold location.
The gear pump accurate measurement conveying single-component glue of the glue supply metering device of gluing head；The motor A of gluing head, decelerator A rotarily drive coating nozzle intermittent rotary or rotate continuously, and gluing track is along the edge of workpiece, and when being coated with linear edge, coating nozzle does not rotate, and when painting corner or camber line start, coating nozzle rotates, and when entering straight line, coating nozzle terminates to rotate.
Doctor blade device wipes joint adhesive tape off, and end face is neatly smooth, and joint easily connects with the alignment of ending place adhesive tape, it is ensured that joint adhesive tape consistency of thickness.
It is be understood that for the ease of the those of ordinary skill of technical field and apply the present invention that above-described embodiment describes.These embodiments easily can be made various amendment by those of ordinary skill in the art, and General Principle described herein is applied in other embodiments without through creative work.Therefore, the invention is not restricted to above-mentioned detailed description of the invention, equivalents that every art technology is enlightened according to the technology of the present invention and obtained or the technical scheme that equivalence is replaced, all fall within rights protection scope of the present invention.
Claims (10)
1. solar energy glass plate automatic glue painting device includes glue spreader, glue feeder, gluing head；Described glue spreader includes having the X-axis device of X, Y, Z three-shaft linkage function, Y-axis device, Z axis device；
Described X-axis device comprises motor D, fixed mount, and line slideway A is fixed in frame, and linear bearing A is arranged on line slideway A, and motor D and ball-screw A connects, and the sliding seat A and linear bearing A on right side connects, and ball screw A and sliding seat A connects；Line slideway A and the frame in left side are fixed, and fixed mount is arranged on linear bearing A, and linear bearing A is arranged on line slideway A；Motor D rotarily drives sliding seat A and moves along X-axis；
Described Y-axis device comprises motor C, crossbeam B, the right-hand member of crossbeam B is fixed on sliding seat A, the left end of crossbeam B and fixed mount connect, composition gantry structure, line slideway B is arranged on crossbeam B, and linear bearing B is arranged on line slideway B, and linear bearing B, ball screw B are fixed on Z axis seat, motor C and ball-screw B connects, and motor C rotarily drives Z axis device and moves along Y-axis；
Described Z axis device comprises line slideway C, motor E, Z axis plate, riser, riser is fixed on Z axis seat, line slideway C is fixed on riser, linear bearing C is arranged on line slideway C, linear bearing C and Z axis plate are fixed, motor E and ball-screw C connects, and ball screw C and Z axis plate connect, and motor E rotarily drives Z axis plate and moves along Z axis；
Described glue spreader also includes solar energy glass plate conveyer device, conveyer device includes motor F, decelerator C, multiple live-roller, directive wheel, motor F, decelerator C are direct-connected, drive sprocket is fixed on the output shaft of decelerator C, side and the sprocket wheel A of live-roller fix, and drive sprocket, sprocket wheel A adopt chain drive, and multiple directive wheels are arranged on the left and right sides of frame, motor F rotarily drives live-roller and rotates, and drives glass plate or workpiece to move along X-axis；
Gluing head is arranged on Z axis plate.
2. solar energy glass plate automatic glue painting device according to claim 1, it is characterized in that: described glue spreader also includes positioner, positioner comprises the first jack-up, the second jack-up, guiding mechanism, Acetabula device, first jack-up, the second jack-up comprise with the jack-up cylinder A of guide post, prelocalization block, rear locating piece, and forward and backward locating piece is separately fixed on jack-up cylinder A；
Described guiding mechanism comprises guide pillar, guide pin bushing, jack-up cylinder B, jack-up plate, jack-up cylinder B and frame and connects, and the bar of jack-up cylinder B and jack-up plate are fixed and connected, and guide pin bushing and frame connect, and guide pillar, guide pin bushing are slidably connected；
Acetabula device includes sucker, and sucker connects with vacuum source, and sucker is fixed on jack-up plate, and during jack-up cylinder B jack-up jack-up plate, sucker and glass plate or absorption surface, glass plate or workpiece are held location by sucker by vacuum.
3. solar energy glass plate automatic glue painting device according to claim 1, it is characterized in that: described glue spreader also includes doctor blade device, doctor blade device includes connecting plate, scraper, cylinder C, cylinder D, cylinder C is fixed in frame, cylinder C and cylinder D is linked together by connecting plate, and scraper and cylinder D connect, and scraper has sharp blade, cylinder C can make scraper move horizontally along X-axis, and cylinder D can make scraper vertically move along Z axis.
4. solar energy glass plate automatic glue painting device according to claim 1, it is characterised in that: described glue feeder is platen glue feeder, including gumming pump, glue bucket, support, cylinder or hydraulic cylinder, platen, decelerator D, motor G, crossbeam A；Motor G drives gumming pump to rotate glue supply, two cylinders or hydraulic cylinder rod are fixed on crossbeam A, cylinder or hydraulic cylinder drive platen to move up and down under the effect of compression air or hydraulic pressure, and glue bucket is placed on support and concentric with platen, and glue supply delivery side of pump connects with gluing head.
5. solar energy glass plate automatic glue painting device according to claim 1, described gluing head is the gluing head that a kind of coating nozzle rotates, gluing suitable in single-component glue, it is characterized in that: bag glue-scraping mouth rotating mechanism, glue mouth switching mechanism, glue supply metering device, glue supply conveyer device, said mechanism and device are fixed on the framework of fixing plate, thermal insulation board B, thermal insulation board A, fixing seat, supporting plate composition, fixing seat and Z axis plate connect, and guard shield is arranged in said frame；
Described glue mouth rotating mechanism includes motor A, decelerator A, glue mouth A, glue mouth B, transition body, guide holder, sealing ring A, motor A, decelerator A, glue mouth B is fixedly connected sequentially, trapezoidal slideway or dovetail slideway is adopted to combine between glue mouth A and glue mouth B, glue mouth A can move axially along glue mouth B, both outlines are circular, there is passage inside, circumference is radially provided with multiple glue feeding opening, both traverse transition bodies, guide holder, sealing ring A, baffle plate, movable plate, the boss on the top of movable plate and glue mouth A is connected, motor A, decelerator A rotarily drives coating nozzle intermittent rotary or rotates continuously.
6. solar energy glass plate automatic glue painting device according to claim 5, it is characterized in that: described glue mouth switching mechanism includes connecting rod, guide rod, straight line cylinder E, guide rod and transition body are connected, small end and cylinder E bar connect, lower end is through movable plate and is fixed together with nut, guide rod upper end and movable plate interstitial hole coordinate, and cylinder E can drive movable plate to move axially along guide rod；
Described glue supply metering device includes the servo or motor B, decelerator B, shaft coupling, measurement gear pump, the pressure transducer that are sequentially connected with, the glue end that enters of pressure transducer and gear pump connects control gluing pressure, the glue-extruding end of gear pump connects with glue feeding opening, and sealing ring B is between transition body and gear pump.
7. solar energy glass plate automatic glue painting device according to claim 5, it is characterized in that: described glue supply conveyer device includes hose assembly, enters cemented joint, spring, sheath, sheath is fixed on fixing plate, enter cemented joint threaded by pipe joint and gear pump, spring is fixed on sheath, one end of hose assembly and gumming pump connect, the other end and to enter cemented joint threaded, single-component glue by gumming pump, enter hose assembly enter glue passage, it is transported to glue feeding opening by gear pump, when coating nozzle lower end is opened, single-component glue flows out.
8. solar energy glass plate automatic glue painting device according to claim 5, it is characterized in that: described hose assembly also includes the heating and thermal insulation pipe of flexibility, mode of heating is Electric radiant Heating Film or resistance wire or water leg, adding of described water leg is connected with circulation constant temperature water in heat pipe, mould temperature thermostat and water leg connect supply thermostatted water, the temperature of temperature control system thermostatic control heating and thermal insulation pipe, hose assembly, supporting plate are provided with temperature sensor；
The supporting plate of described both sides is provided with hot plate, warming plate, thermostatic control gear pump, transition body temperature.
9. solar energy glass plate automatic glue painting device according to claim 5, it is characterized in that: the channel cross-section of described coating nozzle is that rectangular or square when is circular oval or above-mentioned combination of shapes, preferably strip, gluing workpiece is plane or curved surface, gluing track is plane or curved surface, and adhesive tape cross sectional shape is the ellipse or steamed bread shape that strip or square or bottom surface are flat.
The gluing head that described coating nozzle rotates also includes switch, switch frame and fixing plate and connects, and proximity switch is arranged on switch frame, and baffle plate and movable plate connect, baffle plate, the folding of on-off control coating nozzle and closedown.
10. solar energy glass plate automatic glue painting device according to claim 1 or 5, it is characterised in that: described motor A, motor C, motor D, motor E, motor F are servomotor or motor；
Described equipment also includes electrical control cubicles, industrial computer, touch screen and control software design, automatically controls glue spreader, glue feeder and gluing head；
Or adopt the Internet+technology, numerical control codes technology, smart mobile phone or computer can be utilized by the Internet, wireless network, Wi-Fi, GPS communication, can realize remotely control or quickly consult or real time execution is monitored or fault diagnosis.
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| CN201610257890.3A CN105728264B (en) | 2016-04-18 | 2016-04-18 | Solar energy glass plate automatic glue painting device |
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| CN106040516A (en) * | 2016-07-26 | 2016-10-26 | 南昌大学 | Glue scraping, applying and recycling integrated device for glass reinforced plastic pipeline winding production technology |
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| CN109261453A (en) * | 2018-11-30 | 2019-01-25 | 漳州爱伯特家居有限公司 | It is a kind of to the dispensing of wooden frame sticky bit or the production line of gluing |
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| CN109653978A (en) * | 2019-01-11 | 2019-04-19 | 深圳市世椿智能装备股份有限公司 | A kind of plunger type gluing device |
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| CN106040516A (en) * | 2016-07-26 | 2016-10-26 | 南昌大学 | Glue scraping, applying and recycling integrated device for glass reinforced plastic pipeline winding production technology |
| CN106540859A (en) * | 2016-11-08 | 2017-03-29 | 天津昭阳科技有限公司 | Marble gluing spreads bead production system |
| CN106540859B (en) * | 2016-11-08 | 2024-01-12 | 招阳科技(武汉)有限公司 | Production system for glass bead spread by marble Dan Tujiao |
| CN106594025A (en) * | 2016-12-25 | 2017-04-26 | 山东赫峰石材高端装备研究院有限公司 | Quarts stone tabletop lower hanger sticking and curing all-in-one machine |
| CN106941074A (en) * | 2017-04-27 | 2017-07-11 | 林文华 | A kind of square wafer processing unit (plant) and its method of work |
| CN109304274A (en) * | 2017-07-28 | 2019-02-05 | 纽豹智能识别技术(无锡）有限公司 | A kind of micro slide-bar inching gluing head applying to IC module |
| CN109304274B (en) * | 2017-07-28 | 2023-09-01 | 纽豹智能识别技术(无锡）有限公司 | Micro-sliding shaft micro-motion type gluing head applied to IC module |
| CN108045062A (en) * | 2018-02-02 | 2018-05-18 | 临海市红鹏机械有限公司 | A kind of wallboard process units and its production technology |
| CN108550661A (en) * | 2018-06-13 | 2018-09-18 | 太仓鸿海精密机械有限公司 | A kind of solar battery glass plate patch reflecting strips equipment |
| CN108538964A (en) * | 2018-06-13 | 2018-09-14 | 太仓鸿海精密机械有限公司 | A kind of solar battery glass plate pastes reflecting strips equipment offline |
| CN108538964B (en) * | 2018-06-13 | 2024-02-20 | 太仓鸿海精密机械有限公司 | Offline reflective strip pasting equipment for solar cell glass plate |
| CN108550661B (en) * | 2018-06-13 | 2024-02-23 | 太仓鸿海精密机械有限公司 | Equipment for attaching reflecting strips to glass plates of solar cells |
| CN109230504A (en) * | 2018-08-07 | 2019-01-18 | 东营鲁知信息科技有限公司 | A kind of steamed bun automatic packing apparatus |
| CN109261453A (en) * | 2018-11-30 | 2019-01-25 | 漳州爱伯特家居有限公司 | It is a kind of to the dispensing of wooden frame sticky bit or the production line of gluing |
| CN109261453B (en) * | 2018-11-30 | 2024-03-22 | 漳州爱伯特家居有限公司 | Production line for gluing or gluing bonding sites of wood frames |
| CN109351556A (en) * | 2018-12-19 | 2019-02-19 | 广西锐盾科技有限公司 | A kind of intelligence flame resistant glass gluing wire body machine |
| CN109653978A (en) * | 2019-01-11 | 2019-04-19 | 深圳市世椿智能装备股份有限公司 | A kind of plunger type gluing device |
| CN109866467A (en) * | 2019-04-04 | 2019-06-11 | 山西华彩包装印刷有限公司 | A kind of corrugated case case binder glue feeder |
| CN110614194A (en) * | 2019-09-11 | 2019-12-27 | 珠海优泰科技有限公司 | Printer scraper support gluing device and printer scraper support gluing method |
| CN110711675A (en) * | 2019-10-31 | 2020-01-21 | 天津丰威包装制品销售有限公司 | Photovoltaic solar panel gluing and framing equipment |
| CN111167667A (en) * | 2020-02-28 | 2020-05-19 | 张家港市欧微自动化研发有限公司 | Coating method based on coating machine |
| CN111330808A (en) * | 2020-03-26 | 2020-06-26 | 蒋利科 | Gluing equipment based on gluing treatment before stone splicing glue discharging |
| CN113663880A (en) * | 2020-05-15 | 2021-11-19 | 上海发那科机器人有限公司 | Gluing quantitative control device |
| CN111761210A (en) * | 2020-08-10 | 2020-10-13 | 南通大学 | Automatic transmission accurate marking device and method for aluminum alloy die castings |
| CN112588508A (en) * | 2020-12-17 | 2021-04-02 | 曾翔 | Old device of outward appearance department for battery production |
| CN113198643A (en) * | 2021-04-25 | 2021-08-03 | 浙江中聚材料有限公司 | Solar backboard coating device |
| CN113235749A (en) * | 2021-05-27 | 2021-08-10 | 湖北民科汉业安装工程有限公司 | Decoration construction method for building heat-insulation external wall |
| CN114276027A (en) * | 2021-12-24 | 2022-04-05 | 张俊 | Glass assembling and bonding device for glass window production |
| CN114276027B (en) * | 2021-12-24 | 2023-09-01 | 湖南善上居建材股份有限公司 | Glass assembling and bonding device for glass window production |
| CN116159713A (en) * | 2022-12-29 | 2023-05-26 | 江苏弘扬石英制品有限公司 | Gluing device and method for special quartz glass |
| CN116159713B (en) * | 2022-12-29 | 2023-09-15 | 江苏弘扬石英制品有限公司 | Gluing device and method for special quartz glass |
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Denomination of invention: Automatic gluing equipment for solar glass panel Effective date of registration: 20221025 Granted publication date: 20180717 Pledgee: Bank of China Limited Dalian Ganjingzi Sub branch Pledgor: DALIAN HUAGONG INNOVATION TECHNOLOGY Co.,Ltd. Registration number: Y2022980019702 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Automatic gluing equipment for solar glass panels Effective date of registration: 20231031 Granted publication date: 20180717 Pledgee: Bank of China Limited Dalian Ganjingzi Sub branch Pledgor: DALIAN HUAGONG INNOVATION TECHNOLOGY Co.,Ltd. Registration number: Y2023980063622 |