CN105720133B - Manufacturing technology of high-conductivity and high-voltage solar photoelectric glass board - Google Patents

Manufacturing technology of high-conductivity and high-voltage solar photoelectric glass board Download PDF

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Publication number
CN105720133B
CN105720133B CN201610077620.4A CN201610077620A CN105720133B CN 105720133 B CN105720133 B CN 105720133B CN 201610077620 A CN201610077620 A CN 201610077620A CN 105720133 B CN105720133 B CN 105720133B
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glass plate
conducting
seconds
glass
powder
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CN105720133A (en
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尤晓江
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Wuhan Huashang Green Technology Co ltd
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Wuhan Wosun Lvneng Polytron Technologies Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The invention provides a manufacturing technology of a high-conductivity and high-voltage solar photoelectric glass board. The technology comprises the following steps: firstly, printing conductive paste; forming a glass board with a circuit layer through sintering, fusing and secondary covering to prepare a high-conductivity transparent glass-based circuit board; and finally welding a solar wafer by a reflow soldering technology. The high-conductivity transparent glass-based circuit board prepared by the middle step is high in light transmittance and high in conductivity; a complete circuit comprising the solar wafer and a conducting circuit can efficiently run; the solar wafer is not easily peeled off after being welded; and the finally prepared high-conductivity and high-voltage solar photoelectric glass board also has high light transmittance and can be applied to the scenes, such as an agricultural greenhouse ceiling, of requiring large-area light transmission.

Description

Height conducting high voltage solar photoelectric glass plate manufacture craft
Technical field
The present invention relates to a kind of high conducting high voltage solar photoelectric glass plate manufacture craft, belongs to electronic device and makes neck Domain.
Background technology
Electronic industry is maked rapid progress as national pillar industry, development in recent years, particularly with light, thin, short, little to send out The end product of exhibition trend, to its basic industry --- printed wiring board industry, it is proposed that high density, small size, high conductivity Etc. requirements at the higher level.Wiring board techniques develop under this background growth rapidly, and the industry in each light current field, such as computer and week Side accessory system, medicine equipment, mobile phone, number (taking the photograph) camera, Communication Equipment, precision instrument, Aero-Space etc., all to track The technique and quality of road plate proposes many concrete and clear and definite technical specification.
Traditional solar photoelectric glass is prepared often through following technique:Electricity is made first in solar wafer Pole, both positive and negative polarity may be located at the same face of solar wafer, it is also possible to positioned at the positive and negative of solar wafer, the general tradition sun The electroded solar wafer that energy photoelectric glass is used, its electrode is located at the same face.Because solar wafer is crystalline silicon, this Body very thin and fragile, needs to be welded on pressure-bearing effect by one group of copper bar using the electroded solar wafer of butt-joint technique The base plate with electronic circuit on, finally solar module is installed on face glass using laminating technology, glass Panel primarily serves isolation and the effect protected.
Because solar photoelectric glass needs that the electric current that bears is big, voltage is strong, then need conductive capability very strong, but this The solar photoelectric glass that traditional handicraft is made is planted, because itself base plate on-state rate with electronic circuit is limited, is led Cause the on-state rate of whole solar photoelectric glass plate very limited.Meanwhile, butt-joint technique causes interconnectivity between circuit very strong, Glass is only simultaneously coated with, solar wafer assembles pressure-bearing on glass, during high-power high-voltage use, once the sun Energy photoelectric glass plate is broken or circuit goes wrong, it is easy to causes short circuit, there is very big potential safety hazard, it is difficult to pacified by 3C Rule certification, and butt-welding machine is expensive, and efficiency is low.Additionally, traditional solar photoelectric glass plate is opaque, it is suitable for Occasion is very limited.
The content of the invention
In order to solve the deficiencies in the prior art, the invention provides a kind of high conducting high voltage solar photoelectric glass plate system Make technique, making for high conducting clear glass base circuit board can be realized, then the solar wafer that electrode is located at into two sides is direct It is welded on high conducting clear glass base circuit board and makes high conducting high voltage solar photoelectric glass plate, made high conducting High voltage solar photoelectric glass plate can realize large-area glass circuit production and realize that standard photovoltaic module dimension glass is complete Circuit is made, and can bear high-tension high-power and use.
The present invention is for the solution technical scheme that adopted of its technical problem:There is provided a kind of high conducting high voltage solar energy Photoelectric glass plate manufacture craft, comprises the following steps:
(1) high conducting clear glass base circuit board is made by procedure below:
A () electrocondution slurry is printed on the air surface of glass plate;The electrocondution slurry is 65~75 by mass ratio:3:5~ 10:10~20:1~3 conducting powder, cryogenic glass powder, ethyl cellulose, terpinol and dibutyl maleate composition, Wherein conducting powder is the mixture of Graphene powder or metal powder and Graphene powder;If conducting powder is metal powder and Graphene powder Mixture, then the mass percent that Graphene powder accounts for electrocondution slurry is 2 ‰~5%;
B () will be covered with the glass plate of electrocondution slurry and toast 100~200 seconds at a temperature of 120~150 DEG C;
C () is placed in glass plate 300~360 seconds in 550~600 DEG C of temperature environments, be subsequently placed in 710~730 DEG C of temperature Maintain 120~220 seconds in environment, be finally cooled to normal temperature, then now electrocondution slurry forms conducting wire and is distributed in glass plate Surface and with glass plate melting, conducting wire becomes a part for glass plate, obtains high conducting clear glass base circuit board;
(2) two pieces high conducting clear glass base circuit boards are taken, along the conductor wire of two pieces high conducting clear glass base circuit boards Road part scratches low temperature tin cream;
(3) electroded solar wafer is taken, the positive pole and negative pole of the electroded solar wafer are located at respectively too The obverse and reverse of positive energy chip;Solar wafer is sandwiched between two pieces high conducting clear glass base circuit boards, solar energy is made The positive pole of chip it is high with one piece conducting clear glass and circuit board on low temperature tin cream contact, while the negative pole of solar wafer and Low temperature tin cream contact on another piece high conducting clear glass and circuit board;
(4) conductive trace portion is heated using solder reflow techniques, melts low temperature tin cream;
(5) by the edge seal of two pieces high conducting clear glass base circuit boards.
Mixed metal particles described in step (a) are cube or irregular polyhedronses.
Metal powder described in step (a) is one or more mixed metal particles in gold, silver and copper, grain graininess More than 300 mesh.
The air surface that electrocondution slurry is printed on glass plate described in step (a), is printed using bat printing technology, embossing plate is printed One kind in brush technology, screen printing technique, Thermal-printing Technology and dispensing formula map brushing technology.
It is different for the glass plate process time of different-thickness in step (c):If sheet thickness is 5mm, by glass Plate is placed in 360 seconds in 550~600 DEG C of temperature environments, is subsequently placed in 710~730 DEG C of temperature environments and is maintained 120 seconds;If glass Plate thickness is 6mm, then glass plate is placed in 340 seconds in 550~600 DEG C of temperature environments, is subsequently placed in 710~730 DEG C of temperature rings Maintain 140 seconds in border;If sheet thickness is 8mm, 320 seconds in 550~600 DEG C of temperature environments, then glass plate is placed in It is placed in 710~730 DEG C of temperature environments and maintains 180 seconds;If sheet thickness is 10mm, glass plate is placed in into 550~600 DEG C 300 seconds in temperature environment, it is subsequently placed in 710~730 DEG C of temperature environments and maintains 220 seconds.
Cooled down to carry out tempering to glass plate with the speed that normal temperature is cooled in 30s in step (c).
In step (4), conductive trace portion is heated using special reflow machine, the heat of the special reflow machine blowout Wind only heats conductive trace portion.
In step (5), using fluid sealant by two pieces high conducting clear glass base circuit board edge seal.
The present invention is had advantageous effect in that based on its technical scheme:
(1) electrocondution slurry of the invention is through special proportioning, wherein conducting metal can be included, it is also possible to only by graphite Alkene powder is conductive, and with glass plate in the baking of step (b) and the melting process of step (c), glass is at 500 DEG C for electrocondution slurry Start to soften, glass surface molecule has started to be in active state when 550 DEG C, now the terpinol and maleic in electrocondution slurry Adipate all volatilizees at high temperature, and cryogenic glass powder has melted and has been in active state with conducting powder and glass surface Glass molecule fused --- then glass molecule is also inactive less than 550 DEG C for temperature during this, if higher than if 600 DEG C Glass plate easily bursts --- 720 DEG C or so high-temperature fusions are entered after the fusion of five or six minutes or so, now conducting powder molecule Also begin to enliven, and deep fusion carried out with more active glass molecule, this process needs to complete for 2 to 4 minutes --- this single order In section temperature not preferably less than 710 DEG C or higher than 730 DEG C preventing final glass deformation excessive --- now glass surface with lead The molecule of electric powder is fully fused and is integrally formed, and this fusion is molecular level, with traditional handicraft using adhesive compared with have Higher adhesion, and glass surface can become an entirety with circuit layer surface, make whole glass base circuit board smooth, Suitable for various application occasions;
(2) if containing metallic particles in the electrocondution slurry of the present invention, metallic particles can process polishing for it is spherical, cube Body or irregular polyhedronses, wherein being processed as particle marshalling after cube, are particularly advantageous in electric conductivity;When in electrocondution slurry During containing metallic particles, although Graphene content is few, the mass percent for only accounting for electrocondution slurry is 2 ‰~5%, its molecule row Row are extremely fine and close, and light weight can float on metallic molecule surface, because it is than abrasion-resistant metal and conductance is high, therefore most end form Into conducting wire still ensure that its high on-state rate;Graphene is almost fully transparent, and its light transmittance can reach 97.7%, institute High transmission rate can guarantee that with the glass base circuit board made;When conducting powder is only Graphene powder, on-state rate and light transmittance It is higher;
(3) component and proportion design of electrocondution slurry of the present invention, step (b) sintering temperature and time design and Whether step (3) fusion temperature and the design of time, carry out the later stage tempering and take into account, by tempering and conductive paste to glass Smelting process unite two into one, regardless of whether carry out tempering to glass, above-mentioned design can make the high conducting being made saturating Bright glass base circuit board has high conduction performance, the high grade of transparency, high-bond;
(4) present invention can carry out toughening process after step (c) alloying process, and rapidly cooling can make glass to glass Tempering, quick cooling makes the conducting powder being merged produce negative tension force with glass molecule and combine more firmly, the mistake of tempering Journey ruptures can the glass of hidden defect, make the glass of high-quality intact, the quality of finished product is improved, while allowing glass base circuit board more to tie It is real;
(5) high conducting clear glass base circuit board light transmittance made by step (1) of the present invention is more than 90%, with superconducting Ability, conducting impedance is less than 5 × 10-8Ω, enables the complete circuit Efficient Operation of solar wafer and conducting wire composition;Together When, made by high conducting clear glass base circuit board combine without medium, circuit layer is led with good in high-power applications Heat energy power, and circuit layer and the fusion of glass plate molecule in close, carry out being difficult to peel off after solar wafer welding;
(6) present invention has given up completely butt-joint technique, directly by solar wafer and conductor wire by the way of Reflow Soldering Road connects, and substantially reduces cost, and improves process efficiency;
(7) because the conducting wire of the present invention is melted on glass substrate completely, if high conducting high voltage solar photoelectric Glass plate is crushed, and whole circuit is then turned off, and glass is in itself nonconducting, will not re-form voltage, can be by peace Rule, are adapted to high-tension high-power scene and use, it is only necessary to be directly output to high voltage power network by direct current is converted to into exchange;And Traditional solar photoelectric glass plate not easily passs through safety, and low-voltage can only be allowed to use, if must connect with high voltage power network, needs It is High Level AC Voltage by low voltage transition;
(8) because solar wafer is welded in the high conducting clear glass base circuit board of high transmission rate by solder reflow techniques On, after the fusing of low temperature tin cream solar wafer can with conducting wire conducting, by designing solar wafer and conducting wire Layout, for example, reduce the area of solar wafer, and by the sparse arrangement of solar wafer, then finally obtained height turns on high voltage too Positive energy photoelectric glass plate also has high transmission rate, and can be applied to agricultural greenhouse ceiling etc. needs the scene of large area printing opacity to make With range of application is wider compared with traditional solar photoelectric glass plate.
Specific embodiment
With reference to embodiment, the invention will be further described.
The invention provides a kind of high conducting high voltage solar photoelectric glass plate manufacture craft, comprises the following steps:
(1) high conducting clear glass base circuit board is made by procedure below:
A () electrocondution slurry is printed on the air surface of glass plate;The electrocondution slurry is 65~75 by mass ratio:3:5~ 10:10~20:1~3 conducting powder, cryogenic glass powder, ethyl cellulose, terpinol and dibutyl maleate composition, Wherein conducting powder is the mixture of Graphene powder or metal powder and Graphene powder;If conducting powder is metal powder and Graphene powder Mixture, then the mass percent that Graphene powder accounts for electrocondution slurry is 2 ‰~5%;
B () will be covered with the glass plate of electrocondution slurry and toast 100~200 seconds at a temperature of 120~150 DEG C;
C () is placed in glass plate 300~360 seconds in 550~600 DEG C of temperature environments, be subsequently placed in 710~730 DEG C of temperature Maintain 120~220 seconds in environment, be finally cooled to normal temperature, then now electrocondution slurry forms conducting wire and is distributed in glass plate Surface and with glass plate melting, conducting wire becomes a part for glass plate, obtains high conducting clear glass base circuit board;
(2) two pieces high conducting clear glass base circuit boards are taken, along the conductor wire of two pieces high conducting clear glass base circuit boards Road part scratches low temperature tin cream;
(3) electroded solar wafer is taken, the positive pole and negative pole of the electroded solar wafer are located at respectively too The obverse and reverse of positive energy chip;Solar wafer is sandwiched between two pieces high conducting clear glass base circuit boards, solar energy is made The positive pole of chip it is high with one piece conducting clear glass and circuit board on low temperature tin cream contact, while the negative pole of solar wafer and Low temperature tin cream contact on another piece high conducting clear glass and circuit board;
(4) conductive trace portion is heated using solder reflow techniques, melts low temperature tin cream;
(5) by the edge seal of two pieces high conducting clear glass base circuit boards.
Mixed metal particles described in step (a) are cube or irregular polyhedronses.
Metal powder described in step (a) is one or more mixed metal particles in gold, silver and copper, grain graininess More than 300 mesh.
The air surface that electrocondution slurry is printed on glass plate described in step (a), is printed using bat printing technology, embossing plate is printed One kind in brush technology, screen printing technique, Thermal-printing Technology and dispensing formula map brushing technology.
It is different for the glass plate process time of different-thickness in step (c):If sheet thickness is 5mm, by glass Plate is placed in 360 seconds in 550~600 DEG C of temperature environments, is subsequently placed in 710~730 DEG C of temperature environments and is maintained 120 seconds;If glass Plate thickness is 6mm, then glass plate is placed in 340 seconds in 550~600 DEG C of temperature environments, is subsequently placed in 710~730 DEG C of temperature rings Maintain 140 seconds in border;If sheet thickness is 8mm, 320 seconds in 550~600 DEG C of temperature environments, then glass plate is placed in It is placed in 710~730 DEG C of temperature environments and maintains 180 seconds;If sheet thickness is 10mm, glass plate is placed in into 550~600 DEG C 300 seconds in temperature environment, it is subsequently placed in 710~730 DEG C of temperature environments and maintains 220 seconds.
Cooled down to carry out tempering to glass plate with the speed that normal temperature is cooled in 30s in step (c).
In step (4), conductive trace portion is heated using special reflow machine, the heat of the special reflow machine blowout Wind only heats conductive trace portion.
In step (5), using fluid sealant by two pieces high conducting clear glass base circuit board edge seal.
Height made by step (1) of the present invention turns on clear glass base circuit board light transmittance more than 90%, with superconductive power Power, conducting impedance is less than 5 × 10-8Ω, enables the complete circuit Efficient Operation of solar wafer and conducting wire composition;Together When, made by high conducting clear glass base circuit board conducting wire and glass plate combine without medium, make circuit layer high-power Using when with the good capacity of heat transmission, and circuit layer is fused with glass plate molecule in close, after carrying out solar wafer welding It is difficult to peel off;Directly solar wafer is connected with conducting wire by the way of Reflow Soldering, substantially reduces cost, and improved Process efficiency;Can be adapted to high-tension high-power scene and use by safety;Agricultural greenhouse ceiling etc. can also be applied to be needed The scene for wanting large area printing opacity is used, and range of application is wider compared with traditional solar photoelectric glass plate.

Claims (8)

1. a kind of height turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that comprise the following steps:
(1) high conducting clear glass base circuit board is made by procedure below:
A () electrocondution slurry is printed on the air surface of glass plate;The electrocondution slurry is 65~75 by mass ratio:3:5~10:10 ~20:1~3 conducting powder, cryogenic glass powder, ethyl cellulose, terpinol and dibutyl maleate composition, wherein leading Electric powder is the mixture of Graphene powder or metal powder and Graphene powder;If conducting powder is the mixing of metal powder and Graphene powder Thing, then the mass percent that Graphene powder accounts for electrocondution slurry is 2 ‰~5%;
B () will be covered with the glass plate of electrocondution slurry and toast 100~200 seconds at a temperature of 120~150 DEG C;
C () is placed in glass plate 300~360 seconds in 550~600 DEG C of temperature environments, be subsequently placed in 710~730 DEG C of temperature environments It is middle to maintain 120~220 seconds, be finally cooled to normal temperature, then now electrocondution slurry forms the surface that conducting wire is distributed in glass plate And melt with glass plate, conducting wire becomes a part for glass plate, obtains high conducting clear glass base circuit board;
(2) two pieces high conducting clear glass base circuit boards are taken, along the conducting wire portion of two pieces high conducting clear glass base circuit boards Divide blade coating low temperature tin cream;
(3) electroded solar wafer is taken, the positive pole and negative pole of the electroded solar wafer are located at respectively solar energy The obverse and reverse of chip;Solar wafer is sandwiched between two pieces high conducting clear glass base circuit boards, solar wafer is made Positive pole it is high with one piece conducting clear glass and circuit board on low temperature tin cream contact, while the negative pole of solar wafer with it is another Low temperature tin cream contact on the high conducting clear glass of block and circuit board;
(4) conductive trace portion is heated using solder reflow techniques, melts low temperature tin cream;
(5) by the edge seal of two pieces high conducting clear glass base circuit boards.
2. height according to claim 1 turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that:Step A the metal powder described in () is one or more mixed metal particles in gold, silver and copper, grain graininess is more than 300 mesh.
3. height according to claim 2 turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that:Step A the mixed metal particles described in () are cube or irregular polyhedronses.
4. height according to claim 1 turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that:Step The air surface that electrocondution slurry is printed on glass plate described in (a), using printing bat printing technology, embossing plate printing technology, silk screen One kind in printing technology, Thermal-printing Technology and dispensing formula map brushing technology.
5. height according to claim 1 turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that:Step It is different for the glass plate process time of different-thickness in (c):If sheet thickness is 5mm, glass plate is placed in into 550~ 360 seconds in 600 DEG C of temperature environments, it is subsequently placed in 710~730 DEG C of temperature environments and maintains 120 seconds;If sheet thickness is 6mm, Then glass plate is placed in 340 seconds in 550~600 DEG C of temperature environments, is subsequently placed in 710~730 DEG C of temperature environments and is maintained 140 Second;If sheet thickness is 8mm, glass plate is placed in 320 seconds in 550~600 DEG C of temperature environments, is subsequently placed in 710~730 Maintain 180 seconds in DEG C temperature environment;If sheet thickness is 10mm, glass plate is placed in 550~600 DEG C of temperature environments 300 seconds, it is subsequently placed in 710~730 DEG C of temperature environments and maintains 220 seconds.
6. height according to claim 1 turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that:Step Cooled down to carry out tempering to glass plate with the speed that normal temperature is cooled in 30s in (c).
7. height according to claim 1 turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that:Step (4) in, conductive trace portion is heated using special reflow machine, the hot blast of the special reflow machine blowout only adds thermal conducting Circuit pack.
8. height according to claim 1 turns on high voltage solar photoelectric glass plate manufacture craft, it is characterised in that:Step (5) in, using fluid sealant by two pieces high conducting clear glass base circuit board edge seal.
CN201610077620.4A 2016-02-03 2016-02-03 Manufacturing technology of high-conductivity and high-voltage solar photoelectric glass board Active CN105720133B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013025380A1 (en) * 2011-08-15 2013-02-21 Newdelman Mitchell Jay Evacuated solar thermal electric generator
CN104751938A (en) * 2013-12-31 2015-07-01 比亚迪股份有限公司 Conductive paste for solar battery
CN204794893U (en) * 2015-06-18 2015-11-18 贺学林 Solar energy photovoltaic assembly
CN105122379A (en) * 2012-12-28 2015-12-02 赫劳斯德国有限两和公司 An electro-conductive paste comprising coarse inorganic oxide particles in the preparation of electrodes in mwt solar cells

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013025380A1 (en) * 2011-08-15 2013-02-21 Newdelman Mitchell Jay Evacuated solar thermal electric generator
CN105122379A (en) * 2012-12-28 2015-12-02 赫劳斯德国有限两和公司 An electro-conductive paste comprising coarse inorganic oxide particles in the preparation of electrodes in mwt solar cells
CN104751938A (en) * 2013-12-31 2015-07-01 比亚迪股份有限公司 Conductive paste for solar battery
CN204794893U (en) * 2015-06-18 2015-11-18 贺学林 Solar energy photovoltaic assembly

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