Highway waste asphalt rejects regeneration integrated construction device and its construction method
Technical field
The invention belongs to road engineering technical field, and in particular to a kind of highway waste asphalt rejects regeneration integrated construction dress
Put and its construction method.
Background technology
When reparation of asphalt pavement road etc. is constructed, the method for peeling off asphalt pavement body, known use manpower are used as
Multitude digs technique and water spray craft.
Publication number CN101415886A Chinese invention patent application method for removing asphalt pavement, asphalt pavement body is removed
Except being disclosed so in the stripping means of system, electromagnetic induction coil unit, removing asphalt pavement device and asphalt pavement body
A kind of method for removing asphalt pavement, it is peels off the asphalt pavement body being laid on steel plate from steel plate, and conduct has
The method for removing asphalt pavement that the asphalt blocks of prescribed level are removed, it is characterised in that including:By entering to the steel plate
Row electromagnetic induction heating, the softening layer that the following softening layer contacted with the steel plate is formed at into the asphalt pavement body forms work
Sequence;The softening formed layer is peeled off from the steel plate contacted with the softening layer, the asphalt pavement body is blocked
And the removal process taken out as asphalt blocks;And the shifting for moving the asphalt blocks taken out by the removal process
Start building sequence.
It is identical that the document and the application belong to the problem of same technical field, solution, but its construction is more complicated, is applying
During work, used construction equipment is a lot, and each construction cell is all independent individual, is not integrated device, its construct and
Construction cost is higher, if a kind of equipment can reach the function of several distinct devices in file disclosed above, can so make into
Originally substantially reduce, while can also reduce construction cost.
The content of the invention
The present invention is directed to disadvantage mentioned above, and the equipment for applying man-hour requirement based on the existing removing asphalt pavement of solution is more, into
The problem of this is high.Propose a kind of highway waste asphalt and reject regeneration integrated construction device and its construction method, the equipment integrating
Heating is provided simultaneously with, excision pulverizes batch mixing, discharges several functions of virgin material, the cost of equipment is lowered significantly.
To realize the purpose of the present invention, the technical solution adopted by the present invention is:
Highway waste asphalt rejects regeneration integrated construction device, it is characterized in that, including car body, the line in front of car body
Enclose heater;
Cutter device is arranged on coil heating apparatus rear, and the cutter device includes being fixed on the hydraulic pressure above railway carriage
Cylinder, track installation is in hydraulic cylinder side, and the track is provided with movable block is connected with hydraulic cylinder, and expansion link is connected to mobile cunning
Below car, its bottom is provided with the rotatable cutting knife for being passed through ground;
Conveyer is arranged on cutter device rear, and the conveyer includes being arranged on the lifting pulley machine above railway carriage
Group and conveyer belt, the conveyer belt feed end are provided with shovel board, and spring-backed quill is connected between shovel board and lifting pulley unit;
Constructing device is regenerated, the regeneration constructing device includes virgin material adding set and heater box, the virgin material addition dress
Put and feed pipe is connected between heater box, heater box bottom is provided with the opening for receiving conveyer belt charging, and agitator tank, which is arranged on, to be added
Below hot tank, its bottom is provided with discharging opening.
Preferentially, heater box is coil heats case, and its bottom is provided with filter screen, by motor drive in passageway back and forth
Mobile pulverizes rod above filter screen.
Preferentially, spring-backed quill is divided into outer tube and inner tube, is provided with limited block in the outer tube, and inner tube is penetrated in outer tube and it
Spring is provided between top and limited block;Wirerope-winding penetrates outer tube and is connected with inner tube on wheel unit.
Preferentially, conveyer belt discharge end is additionally provided with weighing device.
Preferentially, in addition to virgin material storage bin and generator, both are arranged on car body, and the generator is filled with cutting
Put, conveyer and regeneration constructing device between connect electric power system respectively.
Preferentially, the car body is electricity energy driven vehicle.
Based on said structure, the present invention also provides a kind of highway waste asphalt and rejects regeneration integrated construction device construction party
Method, it is characterised in that comprise the following steps,
(1)Start generator, start to be powered cutter device, conveyer and regeneration constructing device, set car body
Motor program;
(2)Car body starts to move above in road, and coil heating apparatus drops to above roadbed, and it is soft that heating is carried out to it
Change, make its roadbed temperature between 60 DEG C -80 degrees Celsius;
(3)Based on step(2), cutter device starts to cut the roadbed of heating and softening, passes through PLC programme-control
Car body advances with retreating, and cutting knife is cut anyhow, forms rectangular block;
(4)Based on step(3), rectangular block scoops up feeding conveyer belt by shovel board, and rectangular block is passed through heater box bottom by conveyer belt
Heated in the opening feeding heater box in portion;Before feeding, weighing device weighs rectangular block weight;
(5)Based on step(4), heater box starts to heat rectangular block, in the process, and motor, which drives, to be pulverized rod and exist
Rectangular block is pulverized in motion in passageway, and rectangular block is fallen into agitator tank after being grinded up by filter screen;
(6)Based on step(5), utilization feed pipe will in proportion by weighing the weight of rectangular block in advance for virgin material adding set
Virgin material is carried out in virgin material feeding agitator tank and old material is mixed, and road surface is poured into by discharging opening;
(7)Continuous repeat step(2)- step(6), constantly road is constructed;
(8)Based on step(7), road roller is immediately following car body, and the material that discharging opening is poured into road surface flattens to form new roadbed.
Compared with prior art, it is an advantage of the invention that:In disclosed documents, it needs in work progress
Plurality of devices cooperates simultaneously, and occupied ground is larger, and cost is high, and the present invention is provided simultaneously with heating, and batch mixing is pulverized in excision,
Several functions of virgin material are discharged, the cost of equipment is lowered significantly.
Brief description of the drawings
Brief description is next carried out to the present invention by means of the accompanying drawing of embodiment now.In accompanying drawing:
Fig. 1 shows that highway waste asphalt rejects the structural representation of regeneration integrated construction device;
Fig. 2 shows Fig. 1 face upwarding assumption diagram;
Fig. 3 shows the structural plan of conveyer and regeneration constructing device;
Fig. 4 shows the structure arrangement detail of regeneration constructing device;
Fig. 5 shows the structure arrangement detail of spring-backed quill;
Fig. 6 shows construction plan of the present invention;
Fig. 7 shows present invention construction side view;
Fig. 8 shows that shovel board of the present invention scoops up the schematic diagram of rectangular block.
Embodiment
With reference to specific embodiment, the present invention is described in detail.Following examples will be helpful to the technology of this area
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that to the ordinary skill of this area
For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention
Protection domain.
Embodiment 1
Highway waste asphalt rejects regeneration integrated construction device, including car body 1, the coil heats installed in the front of car body 1
Device 9;Coil heating apparatus 9 be shaped as it is circular or square, its heating surface (area) (HS be more than cutting area.Car body 1 drives for electric energy
Motor-car, is adopted
Fuel can be saved with electrical energy drive, vehicle can pause for a long time, such as be driven using fuel oil in work progress
Dynamic, then car can not stop working again, cause to waste, and use electrical energy drive to be not in then the situation for wasting the energy.
Cutter device 2 is arranged on the rear of coil heating apparatus 9, and it mainly cuts to the road surface after heating and softening
Cut.Cutter device 2 includes being fixed on the hydraulic cylinder 202 above railway carriage, and track 203 is arranged on the side of hydraulic cylinder 202, described
Track 203 is provided with the movable block 205 being connected with hydraulic cylinder 202, and expansion link 204 is connected to the lower section of movable block 205,
Its bottom is provided with the rotatable cutting knife 201 for being passed through ground.Cutting knife 201 does transverse cuts by the flexible of hydraulic cylinder 202,
Vertical cutting is done by the advance and retrogressing of car body 1.
Conveyer 3 is arranged on the rear of cutter device 2, and the conveyer 3 includes being arranged on the lifting above railway carriage
Pulley unit 304 and conveyer belt 305, the feed end of conveyer belt 305 are provided with shovel board 301, shovel board 301 and lifting pulley machine
Group
Spring-backed quill 303 is connected between 304.The discharge end of conveyer belt 305 is additionally provided with weighing device, can so weigh
Shovel takes the weight of rectangular block 10, and data are provided for follow-up auto feed.
During the shovel of shovel board 301 takes rectangular block 10, in order that shovel board 301 is close on rugged roadbed
Road surface, 303 points of spring-backed quill is that limited block 3033, inner tube are provided with outer tube 3032 and inner tube 3035, the outer tube 3032
3035 penetrate in outer tube 3032 and spring 3034 are provided between its top and limited block 3033;Steel wire rope 3031 is wrapped in
Above lifting pulley unit 304, and penetrate outer tube 3032 and be connected with inner tube 3035.Spring 3034 is in be constantly in and upspring
State, can so be close to road surface, when shovel board 301 runs into rugged roadbed, spring 3034 compressed and always
Keep elastic force, it is ensured that it accurately scoops up rectangular block 10.
Constructing device 5 is regenerated, the regeneration constructing device 5 includes virgin material adding set 503 and heater box 501, described
Feed pipe 502 is connected between virgin material adding set 503 and heater box 501, the bottom of heater box 501 is provided with reception conveyer belt
The opening of 305 chargings, agitator tank is arranged on the lower section of heater box 501, and its bottom is provided with discharging opening 508.
The heater box 501 for regenerating constructing device 5 is coil heats case, and its bottom is provided with filter screen 507, passes through motor
504 rods 505 that pulverize moved back and forth in passageway 506 driven are arranged on the top of filter screen 507.
In addition, further comprises virgin material storage bin 8, both are arranged on car body 1, and virgin material storage bin 8 is used for storing for future use
Material, material is supplemented in the case where the materials inside of virgin material adding set 503 is finished in time.Construction equipment on car body 1,
Electric power system is necessary, therefore further comprises generator 4, and generator 4 is constructed with cutter device 2, conveyer 3 and regeneration
Connecting electric power system between device 5 respectively makes each equipment work, in addition, the supply of electric power of car body 1 can also use generator 4
To complete.
Based on said structure, during present invention construction, comprise the following steps,
(1)Start generator 4, start to be powered cutter device 2, conveyer 3 and regeneration constructing device 5, if
Determine the motor program of car body 1;
(2)Car body 1 starts to move above in road, and coil heating apparatus 9 drops to above roadbed, and it is added
Thermal softening, makes its roadbed temperature between 60 DEG C -80 degrees Celsius;
(3)Based on step(2), cutter device 2 starts to cut the roadbed of heating and softening, passes through PLC program controls
Car body 1 processed advances with retreating, and cutting knife 201 is cut anyhow, forms rectangular block 10;
(4)Based on step(3), rectangular block 10 scoops up feeding conveyer belt 305 by shovel board 301, and conveyer belt 305 is by rectangle
Block 10 is sent into heater box 501 by the opening of the bottom of heater box 501 and heated;Before feeding, weighing device is weighed
The weight of rectangular block 10;
(5)Based on step(4), heater box 501 starts to heat rectangular block 10, in the process, motor 504
Drive pulverizes the motion in the passageway 506 of rod 505 and pulverizes rectangular block 10, rectangular block 10 be grinded up after by filter screen 507
Fall into agitator tank;
(6)Based on step(5), virgin material adding set 503 utilizes in proportion by weighing the weight of rectangular block 10 in advance
Virgin material is sent into agitator tank and carries out virgin material and old material mixing by feed pipe 502, and pours into road surface by discharging opening 508;
(7)Continuous repeat step(2)- step(6), constantly road is constructed;
(8)Based on step(7), road roller is immediately following car body 1, and the material that discharging opening 508 is poured into road surface flattens to form new road
Base 11.