Summary of the invention
For the deficiency in above-mentioned existing equipment and production technology, the object of the invention is, a kind of asphalt mixing plant squash type flexible pavement milling material Crushing & Screening Machineries is provided, can heat flexible pavement milling material, fragmentation, the pretreatment such as screening, effectively can be solved the problem of RAP material variability by this device processes flexible pavement milling material (RAP), carrying out proportioning Design of Recycle Asphalt Mixture to the later stage provides raw material grating and bitumen aggregate ratio data accurately.
The technical solution adopted in the present invention is:
A kind of squash type flexible pavement milling material crushing and screening device, comprises heated transportation system and pulverizing-screening system;
Heated transportation system comprises drum, and milling material is rotated by the feed well of drum rear end the blow tank being delivered to drum front end by drum, and on drum, be provided with the heater of heating milling material;
Pulverizing-screening system is arranged at the below of blow tank, is obliquely installed; Pulverizing-screening system comprise by multiple can the broken working group that forms of the fragmentation cell of rotation, drop on milling material in broken working group and collected by screen cloth by after the fragmentation cell extruding of rotating.
Further, described broken working group comprises fixed case and fixed head, and connected by the base plate with edge baffle plate between fixed case and fixed head, described fragmentation cell is arranged on base plate, and the axis of fragmentation cell is the direction from fixed case to fixed head.
Further, described fragmentation cell comprises the first motor of rotating shaft and drive shaft rotation, and rotating shaft is coated with elastic surface layer.
Further, between described multiple fragmentation cells, the rotation direction of two adjacent fragmentation cells is contrary.
Further, be provided with two pairs of fragmentation cells in described broken working group, in every a pair fragmentation cell, the direction of distance from fixed case to fixed head between two fragmentation cells increases gradually; Two pairs of parallel settings of fragmentation cell, two fragmentation cells close to each other in two pairs of fragmentation cells be arranged in parallel.
Further, described broken working group arranges more than one, is from top to bottom crisscross arranged; Milling material after a broken working group screening, the highest point of the broken working group thereunder that falls.
Further, described screen slope is arranged, and arranges more than one from top to bottom; After sieved through sieve, the milling material on screen cloth drops in collecting box.
Further, in described drum, the axial distribution along drum has helical blade, and helical blade forms screw type chute to carry milling material in drum inside; Drum is by the second motor-driven rotation.
Further, described heater comprises the oil pipe being looped around drum outer setting, and oil pipe connects a hot oil pump; Move in the direction that the deep fat pumped in hot oil pump is advanced in drum along milling material in oil pipe.
Further, described blow tank is provided with cutting plate, milling material is not dropped between two pairs of fragmentation cells.
Technical characterstic of the present invention is:
(1) drum heating system adopts helical blade far to send milling material, and mode of heating adopts the heat-conducting oil heating mode of safety and environmental protection, different from the past common flame mode of heating.This mode of heating, to old material homogeneous heating, can be avoided again because the Asphalt Contactor naked light in old material makes Bituminous concrete surface burn the security incidents such as even breaking out of fire ensureing that heating-up temperature meets the requirements of simultaneously;
(2) pulverizing-screening system that the present invention adopts adopts the mode of extruding to process milling material, not only can " uniting material " in effective broken RAP but also the intensity that can to ensure wherein single gathers materials and performance can not incur loss;
(3) processing mode single to RAP, extensive in the road surface hot recycling that the present invention can effectively improve in current highway extension project, and then facilitate the mix-design of heat regeneration asphalt mixture, and improve the pavement performance of reclaimed asphalt mixture;
(4) this device structure novel, stable, high to " false aniseed " the crushing and screening efficiency in RAP, damage can not be caused to the original aggregate strength in milling material and performance, be applicable to practical implementation promote.
Detailed description of the invention
In the regeneration process of milling material, an important link to the pretreatment of milling material, and in prior art, do not have a kind of device milling material being carried out to fragmentation, screening that is specifically designed to, traditional method is hand breaking, or adopt Mechanical Crushing mode to carry out overall fragmentation, add processing cost and time undoubtedly, and the milling material after process is still difficult to reach good instructions for use.Be directed to this situation, inventor team proposes this sieving approach device:
A kind of squash type flexible pavement milling material crushing and screening device, comprises heated transportation system and pulverizing-screening system;
Heated transportation system comprises drum 2, and milling material is rotated by the feed well 1 of drum 2 rear end the blow tank 7 being delivered to drum 2 front end by drum 2, and on drum 2, be provided with the heater of heating milling material;
Pulverizing-screening system is arranged at the below of blow tank 7, is obliquely installed; Pulverizing-screening system comprise by multiple can the broken working group 8 that forms of the fragmentation cell 82 of rotation, collected by screen cloth 9 after the milling material dropped in broken working group 8 is extruded by the fragmentation cell 82 rotated.
Mentality of designing and the operating principle of this device are as follows:
In road-surface milling material, what have the greatest impact to subsequent treatment is road surface mineral aggregate and with regard to the bonding agglomerating unity material of pitch, its viscosity is large, effective fragmentation is difficult to by simple mechanical system, the process of therefore traditional craft or mechanical system fragmentation is unsatisfactory, make in follow-up heating process, fully melting as made it to recycle, needing a large amount of heat times and energy consumption.
Consider this key problem, propose in this programme, the mode first by a certain degree heating milling material, material is softened; And agglomerating material its importantly to produce because pitch and mineral aggregate combine, pitch softens after the heating, makes whole unitys expect hardness reduction; If due to solids such as the various mineral aggregates of its internal main, by the mode of extruding, the raw relative motion of the Asphalt Production of partial melting can be driven between same mineral aggregate of uniting in material, in continuous extrusion process, mineral aggregate drive part pitch and and distance between other mineral aggregates increasing, and diplomatic corps's ramming material dispersion, become the mineral aggregate of the pitch parcel of fritter after dispersion, reach the object pulverized and unite material; And the milling material after pulverizing sieves through the screen cloth 9 of different meshes again, make the milling material Scatter Gather in certain particle size range, be beneficial to later use process.
As shown in Figure 1, owing to uniting pitch poor thermal conductivity a large amount of in material, so before pitch is pulverized, be necessary very much fully to heat it; And this heating process is prima facie, softening by diplomatic corps's ramming material surface, when follow-up extrusion process, it is easily out of shape, and is beneficial to extrusion process.
In this programme, carried out the pretreatment of milling material by a heated transportation system:
Drum 2 in heated transportation system is used for transporting milling material, and milling material is put into after in drum 2 through feed well 1, makes milling material move to the other end, then send the milling material after heating from blow tank 7 under the turning effort of drum 2.
And in whole transport process, because drum 2 has certain length, every a part of milling material all reaches blow tank 7 along drum 2 inwall identical distance of advancing, and so in this process, just has sufficient chance to heat milling material.This heating process only needs the surface portion heating milling material in fact, and milling material is softened, and so by this mode rotating conveying, its surface can be made to reach and evenly, fully heat; More than the softening point (being generally 70 ~ 80 DEG C) that heating process makes milling material be heated to reclaim pitch in old material.
Screening system in this device, be aimed at heated transportation system soften after milling material carry out the mechanism that pulverizes, sieve.As shown in the figure, screening system is made up of fragmentation cell 82, and fragmentation cell 82 is can the device of rotation, and the rotation of multiple fragmentation cell 82, can extrude the milling material fallen between fragmentation cell 82.Because milling material is in thermoplastic process before, be more easily the broken rotation of unit 82 of milling material is driven, and is extruded by adjacent fragmentation cell 82; Extrusion process causes producing relative displacement between the mineral aggregate of its inside, drives part pitch to be decomposed into less unity material; (being obliquely installed here is obliquely installed due to pulverizing-screening system, refer to be with respect to the horizontal plane the set-up mode of acute angle), make milling material under gravity, while being extruded, along fragmentation cell 82 to position lower part landing, pass through the process of next broken working group 8 again, until its size meets setting requirement.Milling material after attrition crushing, drops on screen cloth 9; Through the screening of screen cloth 9, fall compared with the milling material of small particle diameter, and the milling material of Large stone tumbles in gathering-device from screen cloth 9, realize the Scatter Gather of broken rear mineral aggregate.
In order to make the performance of this programme better, further provide following optimisation technique scheme:
Broken working group 8 comprises fixed case 81 and fixed head 85, connected by the base plate 86 with edge baffle plate 83 between fixed case 81 and fixed head 85, described fragmentation cell 82 is arranged on base plate 86, and the axis of fragmentation cell 82 is the direction from fixed case 81 to fixed head 85.
This is a kind of structure of broken working group 8, and fragmentation cell 82 can rotation, so needs the power set that driver rotates, as motor.Just for placing this kind of drive unit in fixed case 81, and other electric equipment.The body structure of fixed case 81, has carried out effective protection for drive unit, even if the milling material of top drops on fixed case 81 also can not produce infringement; Preferably the surface of fixed case 81 is set to ramp structure, bevel direction is direction milling material being guided to fragmentation cell 82, with horizontal plane as a reference plane, i.e. direction obliquely, such milling material drops on after on fixed case 81 and also can tumble on fragmentation cell 82.Base plate 86 is for carrying the milling material after fragmentation, and the milling material that some particle diameters are natively less, thus between fragmentation cell 82 and base plate 86, leaves certain distance.The milling material of small particle diameter is along base plate 86 landing downwards, and the milling material after being broken tumbles to the broken working group 8 of the next one from fragmentation cell 82, or to drop on base plate 86 and gradually landing to next broken working group 8.The edge of base plate 86, namely the both sides of base plate 86 are provided with baffle plate 83, prevent milling material from falling from both sides.But on the limit of base plate 86 lowest part and highest point, baffle plate 83 is not set.
Fragmentation cell 82 comprises the first motor 821 of rotating shaft 822 and drive shaft 822 rotation, and rotating shaft 822 is coated with elastic surface layer 823.
One preferably fragmentation cell 82 structure is, rotating shaft 822 and the elastic surface layer 823 covered in rotating shaft 822 form, and as shown in Figure 6, and this rotating shaft 822 drives rotation by the first motor 821; First motor 821 can be arranged in above-mentioned fixed case 81, and the lower end of rotating shaft 822 is fixed on fixed head 85 by the bearing 84 with base.Elastic surface layer 823 can adopt rubber sleave, increases the frictional force between elastic surface layer 823 and milling material, is convenient to contacting and follow-up crushing process of elastic surface layer 823 and milling material.
Between multiple fragmentation cell 82, the rotation direction of two adjacent fragmentation cells 82 is contrary.
In order to form efficient extrusion process, the rotation direction arranging two adjacent fragmentation cells 82 is contrary: when two fragmentation cell 82 rotation directions are contrary, only has two kinds of situations between the fragmentation cell 82 of so arranged adjacent: rotate in opposite directions or rotate dorsad.When rotating in opposite directions, the milling material dropped between these two fragmentation cells 82 moves under the drive at fragmentation cell 82 between these two fragmentation cells 82; Due to the viscosity between elastic surface layer 823 and softening pitch, making to drop between milling material wherein and elastic surface layer 823 has larger frictional force, is beneficial to extrusion process.Milling material after extruding pulverizing drops on base plate 86, then slides along base plate 86.When rotating dorsad between two fragmentation cells 82, drop on milling material between the two under its drive of rotating, the direction motion can only rotated to fragmentation cell 82, and the extruding of two fragmentation cells 82 can not be subject to; Therefore for two fragmentation cells rotated dorsad 82, it is smaller that gap is between the two arranged, when part milling material drops between two fragmentation cells rotated dorsad 82, the milling material only having particle diameter less can directly drop on base plate 86 from gap, and under other the larger milling material induced effect of rotating at fragmentation cell 82, can be brought between its adjacent fragmentation cell 82, and the effect of being squeezed, carry out crushing process.Above-mentioned rotation in opposite directions, refers to that the rotation direction of two fragmentation cells 82 is towards the direction between two fragmentation cells 82.
Be provided with two pairs of fragmentation cells 82 in broken working group 8, in every a pair fragmentation cell 82, the distance between two fragmentation cells 82 increases gradually from fixed case 81 to the direction of fixed head 85; Two pairs of parallel settings of fragmentation cell 82, two fragmentation cells 82 close to each other in two pairs of fragmentation cells 82 be arranged in parallel.
In a preferred embodiment, in a broken working group 8, two pairs of fragmentation cells 82 are set, as shown in Figure 3,1. and 4. form a pair fragmentation cell 82,2. and 3. form a pair fragmentation cell 82; 1. and 4., 2. and 3. rotate in opposite directions between two fragmentation cells 82 in every a pair fragmentation cell 82 and spacing increases (as between) gradually, this direction increased gradually is along the direction close to bottom surface, i.e. the direction of the free landing of milling material.This setup, when milling material drops in this pair fragmentation cell 82, be squeezed in the process that fragmentation cell 82 freely glides, and distance between fragmentation cell 82 is increasing, the milling material that then particle diameter is minimum first can fall on base plate 86, and the distance of the walking of gathering materials of " uniting material " that particle diameter is larger and Large stone is longer; The rotation of fragmentation cell 82 and the frictional force of rubber sleave to milling material make milling material be squeezed and broken, simultaneously single gather materials can under slide to the gap location adapted to its particle diameter and drop on base plate 86 or after being squeezed and drop on base plate 86.Utilize rubber sleave to have the ability of certain elastic deformation power, can not damage single gathering materials in extrusion process, its loss of strength unlikely.
From description process above, two adjacent fragmentation cells 82, as it rotates dorsad, then can not produce squeezing effect to milling material between the two.And two fragmentation cells rotated dorsad 82, in two pairs of also above-mentioned just fragmentation cells 82, two middle fragmentation cells 82.So, for this " useless area ", few milling material as far as possible is preferably made to drop between these two fragmentation cells rotated dorsad 82, gap so between these two fragmentation cells 82 should be smaller, some particle diameters can therefrom be fallen by milling material up to standard, and these two fragmentation cells 82 should be arranged in parallel, make its spacing consistent.Meanwhile, the milling material flowed down in blow tank 7 also should be avoided to drop between two pairs of fragmentation cells 82; Even if dropped between two fragmentation cells 82 rotating dorsad, so small particle diameter, milling material up to standard can fall, the milling material of other Large stone under the effect of rotating, between the fragmentation cell 82 transferring to its two adjacent rotating in same directions, through being squeezed and shattering process.
Certainly, the fragmentation cell 82 rotated in opposite directions for a pair constitutes the minimum mechanism for attrition crushing milling material, so according to treatment scale and actual needs, can arrange multipair fragmentation cell 82, process simultaneously to milling material in broken working group 8.
Broken working group 8 arranges more than one, is from top to bottom crisscross arranged; Milling material after a broken working group 8 sieves, the highest point of the broken working group 8 thereunder that falls.
After the fragmentation of a broken working group 8, the particle diameter of part milling material is still difficult to reach requirement, therefore needs repeatedly to the crushing process that milling material carries out repeatedly.Broken working group 8 preferably arranges more than one, in actual application, should determine the quantity of broken working group 8 according to required particle size after the particle size of milling material entirety and process.In example as shown in Figure 1, give the schematic diagram that two broken working groups 8 are crisscross arranged.
Being crisscross arranged here be that adjacent two broken working groups 8 up and down do not contact, but the elongated surfaces of the base plate 86 place plane of Liang Ge working group can intersect, and two base plate 86 place planes is all horizontal by acute angle.The mode be crisscross arranged like this, milling material is after the broken working group 8 of above processes, from the position highest point of a working group below the position lowest part of a upper working group is slipped to, and by this working group's position highest point to the direction of lowest part, milling material have passed through whole break process process.According to this set-up mode, multiple broken working group 8 is from top to bottom set, and is located broken working group 8 below, the minimum place of distance of the spacing between the fragmentation cell 82 wherein rotated in opposite directions, should comparatively above working group compare and suitably turn down.Such as, the minimum range be arranged between a broken working group 8, two fragmentation cells rotated in opposite directions 82 is above 5mm, and be so arranged in a working group below, this spacing can be set to 4mm or 3mm.
Screen cloth 9 is obliquely installed, and arranges more than one from top to bottom; After screen cloth 9 sieves, the milling material on screen cloth 9 drops in collecting box 11.
Screen cloth 9 carries the milling material after to break process to carry out sieving the effect of collecting.Screen cloth 9 can adopt square-mesh screen 9, and sieve aperture is as being 10mm.Screen cloth 9 should be obliquely installed, horizontal by acute angle, so after sieving through screen cloth 9, the milling material that particle diameter is less fall from the mesh of screen cloth 9 below a screen cloth 9 on, and the milling material that screen cloth 9 stays above is obliquely installed due to it, can be slipped under gravity in the collecting box 11 on side.And screen cloth 9 is below with screen cloth 9 set-up mode is identical above, but the mesh being positioned at screen cloth 9 is below less than the sieve aperture of the screen cloth 9 be positioned at above.Such set-up mode makes screen cloth 9 does not stay material, can collect respectively milling material according to its particle size range difference; When taking, only need, according to collecting box 11 corresponding to screen cloth 9 aperture different choice, the milling material after particle diameter fragmentation within the specific limits can be obtained.After entirety screening, the maximum milling material of particle diameter, gather materials or be arranged in the collecting box 11 of screen cloth 9 correspondence topmost without fully broken milling material, as its size does not meet the demands, it can be put into again the shattering process of carrying out a new round in heated transportation system.
In drum 2, the axial distribution along drum 2 has helical blade 6, and helical blade 6 forms screw type chute to carry milling material in drum 2 inside; Drum 2 drives rotation by the second motor 10.
Drum 2 for carrying milling material, and carries out sufficient heating process with heating system cooperation to milling material.The requirement of drum 2 is, milling material can be made to carry out fully, uniformly carrying, and can in course of conveying, milling material is exposed fully, make the surface of milling material in limited conveying distance, under the effect of heater, softening requirement fully can be reached.According to these requirements, arrange drum 2 mechanism in this programme, as Figure 1 and Figure 4, the helical blade 6 distributed vertically in drum 2, defines spirality chute; And drum 2 is in rotary state under the driving of the second motor 10, when rotation, milling material obtains the power of advance, is transported to front end along spirality chute from drum 2 rear end.Because drum 2 rotates, so milling material is in the process of conveying, is in flowing, tumbling state, like this under multivariant condition, make the surface energy of milling material have larger chance and heating means touch, and surperficial each part can be heated and be softened uniformly.
Also being provided with fixing bucket 3 in drum 2 outside, for installing drum 2, drum 2 being wrapped in fixing bucket 3, for the normal rotation of drum 2 plays a protective role simultaneously.
Heater comprises the oil pipe 5 being looped around drum 2 outer setting, and oil pipe 5 connects a hot oil pump 4; The deep fat pumped in hot oil pump 4 moves in oil pipe 5 along the direction that milling material is advanced in drum 2.
One is heater comparatively reasonably, adopts hot oil pump 4.As shown in Figure 2, oil pipe 5 is looped around drum 2 circumferentially by hot oil pump 4, and the deep fat pumped heats drum 2; The milling material of drum 2 inside is in course of conveying, and whole process and drum 2 sidewall contact, so just can be heated fully at course of conveying.Because the heating-up temperature of milling material only need reach more than the softening point of Bituminous concrete surface, therefore adopt this mode of heating of conduction oil can meet the actual needs of production completely.This mode of heating is different from conventional flame heater, and in this mode of heating process, the pitch in old material can not contact with naked light, effectively can avoid the burn of Bituminous concrete surface and contingent fire safety evaluating accident.Also can adopt other rational mode of heatings, as electric-heating-wire-heating mode etc., but heating-up temperature will be avoided too high and pitch is burnt, also will avoid the contact of naked light and milling material.
Blow tank 7 is provided with cutting plate 12, milling material is not dropped between two pairs of fragmentation cells 82.
From arranging above, milling material, in the process fallen from blow tank 7, has dropped in broken working group 8.Arrange two to the fragmentation cell 82 rotated in opposite directions in broken working group 8, and be " useless area " between these two pairs of fragmentation cells 82, therefore milling material should be avoided as far as possible to drop on this scope.Therefore, reclaiming plate is provided with cutting plate 12, as shown in Fig. 2, Fig. 5, be positioned at the front end of reclaiming plate, as the cutting plate 12 for a triangle bulk, milling material from drum 2 out after, when flowing to cutting plate 12 along blow tank 7, be divided into twice, drop on two respectively between the fragmentation cell 82 rotated in opposite directions, thus effectively avoid dropping on middle situation.
Utilize the pre-treatment step of the present invention to flexible pavement milling material as follows:
1, checkout facility, connect required power supply, whether checkout facility works well;
2, open hot oil pump 4, when the temperature of conduction oil reaches setting temperature required by forklift material loading in feed well 1;
3, interval at regular intervals, by the temperature of thermometer measure blow tank 7 place milling material, avoids the too high aging and heating-up temperature of pitch secondary that causes of temperature not reach the operating efficiency requiring to affect sieving approach;
4, many heaps can be divided into according to the size of particle diameter by the milling material of tilting screen cloth 9, milling material below nethermost screen cloth 9 is transported to by forklift in milling material (fines 0 ~ 10mm) feed bin planned in advance, then by the milling material of different-grain diameter in the collecting box 11 of each screen cloth 9 correspondence classification transport and storage;
5, feed bin should carry out the measures such as guarded drainage, and enters sampling respectively to the good many grades of milling materials of pretreatment, measures, and the experimental result of acquisition is used for the mix-design of heat regeneration asphalt mixture to its bitumen content and gradation composition.