CN105706645A - Corn thresher - Google Patents
Corn thresher Download PDFInfo
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- CN105706645A CN105706645A CN201610124683.0A CN201610124683A CN105706645A CN 105706645 A CN105706645 A CN 105706645A CN 201610124683 A CN201610124683 A CN 201610124683A CN 105706645 A CN105706645 A CN 105706645A
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- 240000008042 Zea mays Species 0.000 title claims abstract description 65
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 65
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title abstract description 55
- 235000005822 corn Nutrition 0.000 title abstract description 55
- 241000251169 Alopias vulpinus Species 0.000 title abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 179
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 claims 10
- 235000009973 maize Nutrition 0.000 claims 10
- 230000001105 regulatory effect Effects 0.000 claims 4
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000007246 mechanism Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005303 weighing Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 235000019605 sweet taste sensations Nutrition 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Threshing Machine Elements (AREA)
Abstract
本发明提供了一种玉米脱粒机,属于农用机械设备领域,包括机体,该机体内设有驱动装置、传动装置及脱粒装置,该机体连接有投料装置;所述驱动装置通过传动装置与所述脱粒装置相连,所述机体内设有脱粒通道,所述投料装置与该脱粒通道相通,所述脱粒装置设于所述机体的外部;所述传动装置包括第一传动组件、第二传动组件及第三传动组件。这种玉米脱粒机能够顺利稳定地对玉米进行脱粒工作,动力传递效率高,脱粒效率高,质量稳定,成本合理,易于推广。
The invention provides a corn thresher, which belongs to the field of agricultural machinery and equipment, and includes a machine body in which a driving device, a transmission device and a threshing device are arranged, and the body is connected with a feeding device; the driving device communicates with the The threshing device is connected, the body is provided with a threshing channel, the feeding device communicates with the threshing channel, and the threshing device is arranged outside the body; the transmission device includes a first transmission assembly, a second transmission assembly and The third transmission component. The corn thresher can smoothly and stably thresh corn, has high power transmission efficiency, high threshing efficiency, stable quality, reasonable cost, and is easy to popularize.
Description
技术领域technical field
本发明涉及农用机械设备领域,具体而言,涉及一种玉米脱粒机。The invention relates to the field of agricultural machinery, in particular to a corn thresher.
背景技术Background technique
玉米是一种口感香甜的美食,餐桌上也是屡见不鲜,深受大家的喜爱,玉米粒也是制作美味佳肴的重要原料,玉米的脱粒工作是制作玉米粒必不可少的工序。Corn is a kind of delicacy with a sweet taste. It is not uncommon on the table and is deeply loved by everyone. Corn kernels are also an important raw material for making delicious dishes. Corn threshing is an essential process for making corn kernels.
传统处理方式都是采用手工进行玉米脱粒,随着科学技术的发展,人们设计出了自动化的玉米脱粒机,通过玉米脱粒机进行玉米的脱粒工作具有简单快捷,效率较高的优点。The traditional processing method is to use manual threshing of corn. With the development of science and technology, people have designed an automatic corn thresher. The threshing of corn through the corn thresher has the advantages of simplicity, speed, and high efficiency.
现有技术中玉米脱粒机并没有设计标准或规范,多数玉米脱粒机均是厂家自行设计并发售,因此其原理及结构均有较大区别,且大多数的玉米脱粒机结构设计不够合理,使用较为麻烦,脱粒效果较差,效率较低。There are no design standards or specifications for corn threshers in the prior art, and most corn threshers are designed and sold by manufacturers themselves, so their principles and structures are quite different, and the structure design of most corn threshers is not reasonable enough. It is more troublesome, the threshing effect is poor, and the efficiency is low.
专利申请号为CN201510542511.0的中国发明专利公开了一种玉米脱粒机,这种玉米脱粒机在进料斗与脱粒机壳体连接处设置有计重闸门,计重闸门上设置有计重控制器;脱粒装置包括连两个平行设置的脱粒辊、设置在脱粒辊下方的脱粒筛;脱粒辊为圆筒状,中间连接有转轴,转轴连接到输出电机,脱粒辊的圆周面上均布有三角形钉齿;筛选装置包括设置在脱粒筛下方的振动筛,振动筛包括设置在上层筛孔为8~20目的一级振动筛,设置在下层筛孔为40~55目的二级振动筛,二级振动筛下方设置有杂物舱室。The Chinese invention patent with the patent application number CN201510542511.0 discloses a corn thresher. This corn thresher is provided with a weighing gate at the connection between the feed hopper and the shell of the thresher, and a weighing control is provided on the weighing gate. The threshing device includes two parallel threshing rollers and a threshing screen arranged under the threshing rollers; the threshing roller is cylindrical, with a rotating shaft connected in the middle, and the rotating shaft is connected to the output motor. Triangular nail teeth; the screening device includes a vibrating screen arranged under the threshing screen, the vibrating screen includes a first-level vibrating screen with 8-20 meshes in the upper layer, a second-level vibrating screen with 40-55 meshes in the lower layer, and a secondary vibrating screen with 40-55 meshes in the lower layer. There is a debris compartment under the vibrating screen.
这种玉米脱粒机结构稍显简单,脱粒效果差。The structure of this corn thresher is slightly simple, and the threshing effect is poor.
专利申请号为CN201510528055.4的中国发明专利公开了一种玉米脱粒机,其包括设在脱粒仓内的脱粒装置,脱粒装置设有由动力驱动的脱粒辊和支撑辊,脱粒辊上设有螺旋脱粒筋条,脱粒辊和支撑辊同向旋转且具有设定的距离;脱粒仓前后端分别设有进料斗和出芯口,脱粒仓后部下方设有出料口;支撑辊位于脱粒辊一侧下方,支撑辊的另一侧上方设有无动力输入的辅助支撑辊,辅助支撑辊可转动的设在脱粒机的机架上,并通过可拆卸的连接结构与机架固定连接,辅助支撑辊、支撑辊和脱粒辊三者滚筒面之间形成V形脱粒空间,且辅助支撑辊与脱粒辊的两辊筒间距离沿玉米棒脱粒移动方向逐渐减小。The Chinese invention patent with the patent application number CN201510528055.4 discloses a corn threshing machine, which includes a threshing device installed in the threshing bin. The threshing device is equipped with a threshing roller and a support roller driven by power. The threshing ribs, the threshing roller and the support roller rotate in the same direction and have a set distance; the front and rear ends of the threshing bin are respectively provided with a feed hopper and a core outlet, and the rear of the threshing bin is provided with a discharge port; the support roller is located at the threshing roller Below one side and above the other side of the support roller is an auxiliary support roller without power input. The auxiliary support roller is rotatably arranged on the frame of the threshing machine, and is fixedly connected with the frame through a detachable connection structure. A V-shaped threshing space is formed between the support roller, the support roller and the threshing roller, and the distance between the auxiliary support roller and the threshing roller gradually decreases along the corncob threshing moving direction.
这种结构的玉米脱粒机结构虽然看起来挺复杂,但实际效果一般。Although the corn thresher structure of this structure looks quite complicated, the actual effect is general.
因此可见,现有技术中玉米脱粒机结构设计不够合理,不能真正起到快速脱粒的作用,限制了农业科技的发展,使农民花了较大的价钱仍不能买到称心如意的产品。Therefore it can be seen that the structure design of the corn thresher in the prior art is not reasonable enough, can not really play the effect of fast threshing, has limited the development of agricultural science and technology, makes the farmer spend bigger price and still can't buy satisfactory product.
发明内容Contents of the invention
本发明提供了一种玉米脱粒机,旨在解决上述问题。The present invention provides a corn thresher, aiming to solve the above problems.
本发明是这样实现的:The present invention is achieved like this:
一种玉米脱粒机,包括机体,该机体内设有驱动装置、传动装置及脱粒装置,该机体连接有投料装置;A corn thresher, including a body, the body is provided with a driving device, a transmission device and a threshing device, and the body is connected with a feeding device;
所述驱动装置通过传动装置与所述脱粒装置相连,所述机体内设有脱粒通道,所述投料装置与该脱粒通道相通,所述脱粒装置设于所述机体的外部;The driving device is connected with the threshing device through a transmission device, a threshing channel is provided in the body, the feeding device communicates with the threshing channel, and the threshing device is arranged outside the body;
所述传动装置包括第一传动组件、第二传动组件及第三传动组件,所述第一传动组件包括同轴设置的第一传动轴及第一传动齿轮,所述第二传动组件包括同轴设置的第二传动轴、第二传动齿轮及第三传动齿轮,所述第三传动组件包括同轴设置的第三传动轴及第四传动齿轮;所述驱动装置包括与所述第一传动齿轮相啮合的主动齿轮,且该第一传动齿轮与所述第二传动齿轮相啮合;所述第二传动轴及第三传动轴对称设于所述脱粒通道的下方,所述第三传动齿轮、第四传动齿轮及所述脱粒装置通过第一传动链条传动。The transmission device includes a first transmission assembly, a second transmission assembly and a third transmission assembly, the first transmission assembly includes a coaxial first transmission shaft and a first transmission gear, and the second transmission assembly includes a coaxial The second transmission shaft, the second transmission gear and the third transmission gear are provided, and the third transmission assembly includes the third transmission shaft and the fourth transmission gear arranged coaxially; The meshing driving gear, and the first transmission gear is meshed with the second transmission gear; the second transmission shaft and the third transmission shaft are symmetrically arranged below the threshing channel, and the third transmission gear, The fourth transmission gear and the threshing device are driven by the first transmission chain.
进一步地,所述第一传动轴、第二传动轴及第三传动轴的端部均与所述机体转动相连,所述第一传动齿轮与所述第一传动轴可拆卸相连。Further, the ends of the first transmission shaft, the second transmission shaft and the third transmission shaft are all connected in rotation with the body, and the first transmission gear is detachably connected with the first transmission shaft.
进一步地,所述脱粒装置包括脱粒筒,该脱粒筒的外部设有环状的传动齿,该脱粒筒的内部设有脱粒齿组。Further, the threshing device includes a threshing cylinder, the outside of the threshing cylinder is provided with ring-shaped transmission teeth, and the inside of the threshing cylinder is provided with a threshing gear set.
进一步地,所述脱粒齿组有环形分布的多组,每一组所述脱粒齿组包括多排脱粒齿,每一排所述脱粒齿均相对所述脱粒通道的轴线倾斜设置。Further, the threshing gear sets have multiple groups distributed in a circle, each set of threshing gear sets includes multiple rows of threshing gears, and each row of threshing gears is arranged obliquely relative to the axis of the threshing passage.
进一步地,所述脱粒通道的外部还设有至少一个脱粒圈,该脱粒圈内设有齿状结构,该脱粒圈与所述传动装置相连。Further, at least one threshing ring is provided outside the threshing channel, and a tooth-like structure is arranged inside the threshing ring, and the threshing ring is connected with the transmission device.
进一步地,所述脱粒圈通过第二传动链条与所述第三传动齿轮及第四传动齿轮相连。Further, the threshing circle is connected with the third transmission gear and the fourth transmission gear through the second transmission chain.
进一步地,所述传动装置还包括第四传动组件,该第四传动组件包括同轴设置的第四传动轴及第五传动齿轮,所述第一传动轴上设有第六传动齿轮,所述脱粒圈通过第二传动链条与所述第三传动齿轮及所述第六传动齿轮相连。Further, the transmission device also includes a fourth transmission assembly, the fourth transmission assembly includes a fourth transmission shaft and a fifth transmission gear arranged coaxially, a sixth transmission gear is provided on the first transmission shaft, and the The threshing circle is connected with the third transmission gear and the sixth transmission gear through the second transmission chain.
进一步地,所述投料装置远离所述机体的一端设有投料口,该投料口为漏斗状;所述脱粒通道倾斜设置。Further, the end of the feeding device away from the machine body is provided with a feeding port, and the feeding port is funnel-shaped; the threshing channel is arranged obliquely.
进一步地,所述第二传动轴或第三传动轴的端部通过调节机构与所述机体相连;所述调节机构包括调节块、调节螺栓及调节弹簧,所述机体上设有条形的滑槽,所述调节块位于该滑槽内,第二传动轴或第三传动轴与该调节块转动连接,所述调节螺栓及调节弹簧分别设于所述调节块的两侧,所述调节螺栓与机体螺接。Further, the end of the second transmission shaft or the third transmission shaft is connected with the body through an adjustment mechanism; the adjustment mechanism includes an adjustment block, an adjustment bolt and an adjustment spring, and the body is provided with a strip-shaped slide The adjustment block is located in the chute, the second transmission shaft or the third transmission shaft is connected to the adjustment block in rotation, the adjustment bolt and the adjustment spring are respectively arranged on both sides of the adjustment block, and the adjustment bolt Screwed with the body.
进一步地,所述机体内还设有落料通道,该落料通道与所述脱粒通道相通。Further, there is also a discharge channel in the body, and the discharge channel communicates with the threshing channel.
本发明的有益效果是:本发明通过上述设计得到的玉米脱粒机,能够顺利稳定地对玉米进行脱粒工作,动力传递效率高,脱粒效率高,质量稳定,成本合理,易于推广。The beneficial effects of the present invention are: the corn thresher obtained by the above design can smoothly and stably thresh corn, has high power transmission efficiency, high threshing efficiency, stable quality, reasonable cost, and is easy to popularize.
附图说明Description of drawings
为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1是本发明实施方式提供的玉米脱粒机的轴测图;Fig. 1 is the axonometric view of the corn thresher provided by the embodiment of the present invention;
图2是本发明实施方式提供的玉米脱粒机的主视图;Fig. 2 is the front view of the corn thresher provided by the embodiment of the present invention;
图3是本发明实施方式提供的玉米脱粒机的侧视图;Fig. 3 is the side view of the corn thresher provided by the embodiment of the present invention;
图4是本发明实施方式提供的玉米脱粒机的俯视图;Fig. 4 is the top view of the corn thresher provided by the embodiment of the present invention;
图5是本发明实施方式提供的玉米脱粒机中脱粒通道及落料通道的结构示意图;5 is a schematic structural view of the threshing channel and the blanking channel in the corn thresher provided by the embodiment of the present invention;
图6是本发明实施方式提供的玉米脱粒机去除底盖后的仰视图;Fig. 6 is a bottom view of the corn thresher provided by the embodiment of the present invention after removing the bottom cover;
图7是本发明实施方式提供的玉米脱粒机中驱动装置及传动装置的轴测图;Fig. 7 is an axonometric view of a driving device and a transmission device in a corn thresher provided in an embodiment of the present invention;
图8是本发明实施方式提供的玉米脱粒机中脱粒装置的轴测图;Fig. 8 is an axonometric view of a threshing device in a corn thresher provided in an embodiment of the present invention;
图9是本发明实施方式提供的玉米脱粒机中脱粒装置的俯视图;Fig. 9 is a top view of the threshing device in the corn thresher provided by the embodiment of the present invention;
图10是本发明实施方式提供的玉米脱粒机中脱粒装置的主视图;Fig. 10 is a front view of the threshing device in the corn thresher provided by the embodiment of the present invention;
图11是本发明实施方式提供的玉米脱粒机中调节机构的结构示意图。Fig. 11 is a structural schematic diagram of the adjustment mechanism in the corn thresher provided by the embodiment of the present invention.
图中标记分别为:The marks in the figure are:
机体101;驱动装置102;传动装置103;脱粒装置104;投料装置105;脱粒通道106;调节机构107;落料通道108;Body 101; driving device 102; transmission device 103; threshing device 104; feeding device 105; threshing channel 106; adjustment mechanism 107; blanking channel 108;
第一传动组件201;第二传动组件202;第三传动组件203;第四传动组件204;The first transmission assembly 201; the second transmission assembly 202; the third transmission assembly 203; the fourth transmission assembly 204;
第一传动轴301;第二传动轴302;第三传动轴303;第四传动轴304;第一传动链条305;第二传动链条306;The first transmission shaft 301; the second transmission shaft 302; the third transmission shaft 303; the fourth transmission shaft 304; the first transmission chain 305; the second transmission chain 306;
第一传动齿轮401;第二传动齿轮402;第三传动齿轮403;第四传动齿轮404;第五传动齿轮405;第六传动齿轮406;主动齿轮407;The first transmission gear 401; the second transmission gear 402; the third transmission gear 403; the fourth transmission gear 404; the fifth transmission gear 405; the sixth transmission gear 406; the driving gear 407;
脱粒筒501;传动齿502;脱粒齿503;脱粒圈504;投料口505;Threshing cylinder 501; transmission gear 502; threshing gear 503; threshing ring 504; feeding port 505;
调节块601;调节螺栓602;调节弹簧603;滑槽604。Adjusting block 601; adjusting bolt 602; adjusting spring 603; chute 604.
具体实施方式detailed description
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying No device or element must have a particular orientation, be constructed, and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature above or below the second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but is through additional feature contacts between them. Moreover, the first feature on, above and above the second feature includes the first feature directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. The first feature being below, below and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例,请参阅图1-图11。Examples, please refer to Figures 1-11.
本实施例提供了一种玉米脱粒机,其包括机体101,机体101即整台设备的主要基础结构件,用于支撑、安装及保护其他部件,在机体101内设有驱动装置102、传动装置103及脱粒装置104,该机体101连接有投料装置105。This embodiment provides a corn thresher, which includes a body 101, the body 101 is the main basic structural part of the whole equipment, used to support, install and protect other parts, and the body 101 is provided with a driving device 102, a transmission device 103 and a threshing device 104, the body 101 is connected with a feeding device 105.
驱动装置102用于带动传动装置103及脱粒装置104运行,驱动装置102可以是包括电池及电动机,也可以是其他形式的。传动装置103为中间结构件,用于带动脱粒装置104运行。脱粒装置104是脱粒工作的主要运行部件;投料装置105用于向机体101内部投料。The driving device 102 is used to drive the transmission device 103 and the threshing device 104 to run. The driving device 102 may include a battery and a motor, or may be in other forms. The transmission device 103 is an intermediate structure, used to drive the threshing device 104 to run. The threshing device 104 is the main operating part of the threshing work; the feeding device 105 is used for feeding into the machine body 101 .
驱动装置102通过传动装置103与脱粒装置104相连,在机体101内设有脱粒通道,投料装置105与该脱粒通道相通,脱粒装置104设于机体101的外部;玉米投入脱粒装置104后进入脱粒通道,在脱粒通道内完成脱粒工作,设于机体101外部的脱粒装置104方便向机体101内投放玉米。The driving device 102 is connected with the threshing device 104 through the transmission device 103, and a threshing channel is provided in the body 101, and the feeding device 105 communicates with the threshing channel, and the threshing device 104 is arranged outside the body 101; after the corn is put into the threshing device 104, it enters the threshing channel The threshing work is completed in the threshing channel, and the threshing device 104 arranged outside the body 101 is convenient for putting corn into the body 101 .
传动装置103用于传递动力,传动装置103结构设计是否合理关系到脱粒装置104能否顺利地运行,因此较为重要。在本实施例在,传动装置103包括第一传动组件201、第二传动组件202及第三传动组件203,多组传动组件的相互配合使动力传递工作顺利进行;具体而言,第一传动组件201包括同轴设置的第一传动轴301及第一传动齿轮401,第二传动组件202包括同轴设置的第二传动轴302、第二传动齿轮402及第三传动齿轮403,第三传动组件203包括同轴设置的第三传动轴303及第四传动齿轮404;驱动装置102包括与第一传动齿轮401相啮合的主动齿轮407,且该第一传动齿轮401与第二传动齿轮402相啮合;第二传动轴302及第三传动轴303对称设于脱粒通道的下方,第三传动齿轮403、第四传动齿轮404及脱粒装置104通过第一传动链条305传动。The transmission device 103 is used to transmit power, and whether the structural design of the transmission device 103 is reasonable is related to whether the threshing device 104 can run smoothly, so it is more important. In this embodiment, the transmission device 103 includes a first transmission assembly 201, a second transmission assembly 202, and a third transmission assembly 203. The mutual cooperation of multiple sets of transmission assemblies makes the power transmission work smoothly; specifically, the first transmission assembly 201 includes a coaxial first transmission shaft 301 and a first transmission gear 401, the second transmission assembly 202 includes a coaxial second transmission shaft 302, a second transmission gear 402 and a third transmission gear 403, the third transmission assembly 203 includes a third transmission shaft 303 and a fourth transmission gear 404 coaxially arranged; the driving device 102 includes a driving gear 407 meshing with the first transmission gear 401, and the first transmission gear 401 is meshed with the second transmission gear 402 The second transmission shaft 302 and the third transmission shaft 303 are arranged symmetrically below the threshing channel, and the third transmission gear 403 , the fourth transmission gear 404 and the threshing device 104 are driven by the first transmission chain 305 .
如图7所示,这种结构的传动装置103在工作时,驱动装置102输出动力,通过主动齿轮407传递给第一传动齿轮401,第一传动齿轮401传递给第二传动齿轮402,通过第二传动轴302传递给第三传动齿轮403,第三传动齿轮403、第四传动齿轮404及脱粒装置104通过第一传动链条305相连,使各部件能够同步运行。As shown in Figure 7, when the transmission device 103 of this structure is working, the driving device 102 outputs power, which is transmitted to the first transmission gear 401 through the driving gear 407, and the first transmission gear 401 is transmitted to the second transmission gear 402, and the power is transmitted to the second transmission gear 402 through the first transmission gear 407. The second transmission shaft 302 is transmitted to the third transmission gear 403, and the third transmission gear 403, the fourth transmission gear 404 and the threshing device 104 are connected through the first transmission chain 305, so that all components can run synchronously.
各级传动组件的设置,使驱动装置102与脱粒装置104之间位置关系比较合理,各部件能够合理地布置于机体101内,使机体101结构紧凑,方便设计;第三传动齿轮403及第四传动齿轮404对称设于脱粒装置104下方,三者通过第一传动链条305相连,使脱粒过程中脱粒装置104受力均匀,能够均匀稳定地对其内部的玉米进行脱粒工作,不会产生偏离、卡粒、扭曲等故障,也不会存在带不动的情况,使脱粒工作能够顺利进行。The setting of transmission components at all levels makes the positional relationship between the driving device 102 and the threshing device 104 more reasonable, and each component can be reasonably arranged in the body 101, so that the structure of the body 101 is compact and easy to design; the third transmission gear 403 and the fourth The transmission gear 404 is symmetrically arranged under the threshing device 104, and the three are connected by the first transmission chain 305, so that the threshing device 104 is evenly stressed during the threshing process, and the corn inside can be threshed uniformly and stably without deviation, There will be no failures such as grain jamming and twisting, so that the threshing work can be carried out smoothly.
因此可见,这种结构的玉米脱粒机能够顺利稳定地对玉米进行脱粒工作,动力传递效率高,脱粒效率高,质量稳定,成本合理,易于推广。Therefore, it can be seen that the corn thresher with this structure can smoothly and stably thresh corn, has high power transmission efficiency, high threshing efficiency, stable quality, reasonable cost, and is easy to popularize.
具体而言,第一传动轴301、第二传动轴302及第三传动轴303的端部均与机体101转动相连,第一传动齿轮401与第一传动轴301可拆卸相连。传动轴与机体101的转动连接关系,使各传动轴在工作时能够相对机体101转动;各传动齿轮与各传动轴为可拆卸相连,使各部件方便加工及装配,且传动轴转动时齿轮转动。在本实施例中传动齿轮与传动轴为键连接。Specifically, the ends of the first transmission shaft 301 , the second transmission shaft 302 and the third transmission shaft 303 are all connected in rotation with the body 101 , and the first transmission gear 401 is detachably connected with the first transmission shaft 301 . The rotational connection relationship between the transmission shaft and the body 101 enables each transmission shaft to rotate relative to the body 101 during work; each transmission gear is detachably connected to each transmission shaft, so that each part is convenient for processing and assembling, and the gears rotate when the transmission shaft rotates . In this embodiment, the transmission gear is keyed to the transmission shaft.
脱粒装置104用于脱粒,现有技术中玉米脱粒机也均包括该装置,在本实施例中,脱粒装置104包括脱粒筒501,该脱粒筒501的外部设有环状的传动齿502,该脱粒筒501的内部设有脱粒齿503组。传动齿502与第一传动链条305相连,用于动力的传输;脱粒齿503组设置于脱粒筒501的内部,用于脱粒。The threshing device 104 is used for threshing, and corn threshers in the prior art also include this device. In this embodiment, the threshing device 104 includes a threshing cylinder 501, and the outside of the threshing cylinder 501 is provided with an annular drive tooth 502. The inside of the threshing cylinder 501 is provided with a threshing gear 503 group. The transmission gear 502 is connected with the first transmission chain 305 for power transmission; the threshing gear 503 group is arranged inside the threshing cylinder 501 for threshing.
具体的脱粒齿503组设置方式有多种,在本实施例中,脱粒齿503组有环形分布的多组,每一组脱粒齿503组包括多排脱粒齿503,每一排脱粒齿503均相对脱粒通道的轴线倾斜设置。如图所示,脱粒装置104转动过程中多个脱粒齿503与玉米相碰撞、挤压,产生的巨大作用力能够将玉米粒从玉米芯上脱离下来。图10中可以看出,每一排脱粒齿503与脱粒通道的轴线倾斜设置,使脱粒筒501在转动过程中每一排脱粒齿503能够对玉米棒产生向前的作用力,使玉米棒在脱粒过程中能够向前运动,使该部位不需要另行设置单独的推进装置来推进玉米前行,使得玉米脱粒工作能够流畅地运行。There are many ways to set up the threshing teeth 503 groups. In the present embodiment, the threshing teeth 503 groups have multiple groups distributed in a circle, and each group of threshing teeth 503 groups includes multiple rows of threshing teeth 503, and each row of threshing teeth 503 It is arranged obliquely relative to the axis of the threshing channel. As shown in the figure, during the rotation of the threshing device 104, multiple threshing teeth 503 collide with and squeeze the corn, and the huge force generated can separate the corn kernels from the corn cob. It can be seen from Fig. 10 that each row of threshing teeth 503 is inclined to the axis of the threshing passage, so that each row of threshing teeth 503 can exert a forward force on the corn cob during the rotation of the threshing cylinder 501, so that the corn cob is in the process of turning. It can move forward during the threshing process, so that this part does not need to be additionally provided with a separate propulsion device to push the corn forward, so that the corn threshing work can run smoothly.
脱粒筒501在运行时需要转动,如图所示,在其外部可以设置多个环状分布的滚珠,使脱粒筒501通过滚珠与机体101的内壁相连,不仅起到支撑脱粒筒501的作用,且使脱粒筒501与机体101之间的关系为滚动关系,摩擦力小,能量损失较小,脱粒效果更好。The threshing cylinder 501 needs to rotate during operation. As shown in the figure, a plurality of annularly distributed balls can be arranged outside it, so that the threshing cylinder 501 is connected with the inner wall of the body 101 through the balls, which not only supports the threshing cylinder 501, but also And the relationship between the threshing cylinder 501 and the machine body 101 is a rolling relationship, the friction force is small, the energy loss is small, and the threshing effect is better.
为辅助脱粒筒501的脱粒工作,脱粒通道的外部还设有至少一个脱粒圈504,该脱粒圈504内设有齿状结构,该脱粒圈504与传动装置103相连。脱粒圈504转动时齿状结构用于脱粒。In order to assist the threshing work of the threshing cylinder 501 , at least one threshing ring 504 is provided outside the threshing channel. The threshing ring 504 is provided with a toothed structure, and the threshing ring 504 is connected with the transmission device 103 . The toothed structure is used for threshing when the threshing circle 504 rotates.
脱粒圈504与传动装置103相连,可以是这样的:脱粒圈504通过第二传动链条306与第三传动齿轮403及第四传动齿轮404相连。通过该传动方式能够实现脱粒圈504的运行。The threshing circle 504 is connected with the transmission device 103 , which may be like this: the threshing circle 504 is connected with the third transmission gear 403 and the fourth transmission gear 404 through the second transmission chain 306 . The operation of the threshing circle 504 can be realized through this transmission mode.
在本实施例中,传动装置103还包括第四传动组件204,该第四传动组件204包括同轴设置的第四传动轴304及第五传动齿轮405,第一传动轴301上设有第六传动齿轮406,脱粒圈504通过第二传动链条306与第三传动齿轮403及第六传动齿轮406相连。如图7所示,第五传动齿轮405及第六传动齿轮406的运行,带动脱粒圈504转动。脱粒圈504可以不止有一个,可以是两个或者更多个,在图7中示出了两个脱粒圈504的位置,两个脱粒圈504分别通过不同的传动齿轮带动,且两个脱粒圈504外径不一致,使其工作时转动速度不一致,通过不同速度的脱粒圈504的运行,使玉米棒在前后受到不同的扭力,脱粒更彻底,效果更好。In this embodiment, the transmission device 103 further includes a fourth transmission assembly 204, the fourth transmission assembly 204 includes a fourth transmission shaft 304 and a fifth transmission gear 405 arranged coaxially, and a sixth transmission gear 405 is arranged on the first transmission shaft 301. The transmission gear 406 and the threshing ring 504 are connected with the third transmission gear 403 and the sixth transmission gear 406 through the second transmission chain 306 . As shown in FIG. 7 , the operation of the fifth transmission gear 405 and the sixth transmission gear 406 drives the threshing ring 504 to rotate. There can be more than one threshing circle 504, there can be two or more, and the positions of the two threshing circles 504 are shown in Figure 7, and the two threshing circles 504 are respectively driven by different transmission gears, and the two threshing circles The outer diameters of 504 are inconsistent, so that the rotation speeds are inconsistent when working. Through the operation of the threshing ring 504 at different speeds, the corn cobs are subjected to different torsion forces at the front and rear, so that the threshing is more thorough and the effect is better.
为方便玉米棒的投放,投料装置105远离机体101的一端设有投料口505,该投料口505为漏斗状,漏斗状的投料口505方便投料;脱粒通道倾斜设置,倾斜设置的脱粒通道使玉米棒方便下滑,运行更顺畅。In order to facilitate the feeding of corn cobs, the end of the feeding device 105 away from the body 101 is provided with a feeding port 505. The feeding port 505 is funnel-shaped, and the funnel-shaped feeding port 505 is convenient for feeding; The stick slides down easily for smoother operation.
各传动链条运行时,可能出现松弛或过紧的现象,为调节传动链条的张紧度,在第二传动轴302或第三传动轴303的端部通过调节机构106与机体101相连;调节机构106包括调节块601、调节螺栓602及调节弹簧603,机体101上设有条形的滑槽604,调节块601位于该滑槽604内,第二传动轴302或第三传动轴303与该调节块601转动连接,调节螺栓602及调节弹簧603分别设于调节块601的两侧,调节螺栓602与机体101螺接。When each transmission chain is in operation, there may be slack or excessive tension. In order to adjust the tension of the transmission chain, the end of the second transmission shaft 302 or the third transmission shaft 303 is connected to the body 101 through the adjustment mechanism 106; the adjustment mechanism 106 includes an adjustment block 601, an adjustment bolt 602 and an adjustment spring 603. The body 101 is provided with a bar-shaped chute 604, the adjustment block 601 is located in the chute 604, and the second transmission shaft 302 or the third transmission shaft 303 is connected with the adjustment The block 601 is rotatably connected, the adjusting bolt 602 and the adjusting spring 603 are respectively arranged on both sides of the adjusting block 601 , and the adjusting bolt 602 is screwed to the body 101 .
如图11所示,旋拧调节螺栓602带动调节块601运动,调节弹簧603设置在调节块601的另一侧,调节弹簧603始终对调节块601有弹力存在,使调节块601的位置方便调节;此外,在传动链条已经比较紧的情况下如果继续旋拧调节螺栓602可能存在使传动链条过紧的可能,而调节弹簧603的设置可起到弹性缓冲的作用,使传动链条在这种情况下不会出现由于过紧而引发故障的情况。As shown in Figure 11, the adjustment bolt 602 is turned to drive the adjustment block 601 to move, and the adjustment spring 603 is arranged on the other side of the adjustment block 601. The adjustment spring 603 always has elastic force on the adjustment block 601, so that the position of the adjustment block 601 is convenient to adjust In addition, if the drive chain is already relatively tight, if you continue to screw the adjusting bolt 602, there may be a possibility that the drive chain will be too tight, and the setting of the adjustment spring 603 can play the role of elastic buffer, so that the drive chain in this case There will be no failure caused by over-tightening.
玉米粒脱下后需要收集,机体101内还设有落料通道107,该落料通道107与脱粒通道相通。玉米芯从脱粒通道的尽头落下,玉米粒从落料通道107端部落下。After the corn kernels are taken off, they need to be collected. The body 101 is also provided with a blanking channel 107, which communicates with the threshing channel. The corncob falls from the end of the threshing passage, and the corn kernels fall from the end of the feeding passage 107 .
以上所述仅为本发明的优选实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| CN202587885U (en) * | 2012-04-10 | 2012-12-12 | 黑龙江融拓北方机械制造有限公司 | Corn thresher |
| CN104823612A (en) * | 2015-05-20 | 2015-08-12 | 淄博富隆机械有限公司 | Transmission mechanism of corn thresher and all-purpose threshing and hulling machine |
| CN204994284U (en) * | 2015-07-31 | 2016-01-27 | 平舆金茂机械制造有限公司 | Quartering is from corn thresher with power transmission system |
| CN205357183U (en) * | 2016-03-04 | 2016-07-06 | 盐城工学院 | Grain ware is made to maize |
-
2016
- 2016-03-04 CN CN201610124683.0A patent/CN105706645B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2766520Y (en) * | 2005-01-29 | 2006-03-29 | 淄博惠农机械制造有限公司 | Full automatic corn thresher |
| CN202587885U (en) * | 2012-04-10 | 2012-12-12 | 黑龙江融拓北方机械制造有限公司 | Corn thresher |
| CN104823612A (en) * | 2015-05-20 | 2015-08-12 | 淄博富隆机械有限公司 | Transmission mechanism of corn thresher and all-purpose threshing and hulling machine |
| CN204994284U (en) * | 2015-07-31 | 2016-01-27 | 平舆金茂机械制造有限公司 | Quartering is from corn thresher with power transmission system |
| CN205357183U (en) * | 2016-03-04 | 2016-07-06 | 盐城工学院 | Grain ware is made to maize |
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| CN105706645B (en) | 2017-12-12 |
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