CN105705691B - For manufacturing the volume cotton machine and method of lap by fiber band - Google Patents

For manufacturing the volume cotton machine and method of lap by fiber band Download PDF

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Publication number
CN105705691B
CN105705691B CN201480054358.0A CN201480054358A CN105705691B CN 105705691 B CN105705691 B CN 105705691B CN 201480054358 A CN201480054358 A CN 201480054358A CN 105705691 B CN105705691 B CN 105705691B
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CN
China
Prior art keywords
fiber band
cotton machine
connection sheet
lap
volume cotton
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Expired - Fee Related
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CN201480054358.0A
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Chinese (zh)
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CN105705691A (en
Inventor
妮可·泽格
罗兰·弗里德里希
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Trutschler Group Europe
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Truetzschler GmbH and Co KG
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Publication of CN105705691A publication Critical patent/CN105705691A/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G25/00Lap-forming devices not integral with machines specified above

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

It is used for the present invention relates to a kind of by the volume cotton machine of at least two fiber band (3) manufacture lap breadths, the volume cotton machine includes drive device (21), at least one pre-comp ressor (8) is passed through using drive device conveying lap, wherein, the pre-comp ressor (8) by each bar fiber band (3) and synthesizes lap breadth.It is a feature of the present invention that pre-comp ressor (8) interior deflector and/or compression or and close the fiber band (3), wherein, it is described deflection and/or compression or and close be adjustable.A kind of moreover, it relates to method for being used to manufacture lap by fiber band.

Description

For manufacturing the volume cotton machine and method of lap by fiber band
Technical field
The present invention relates to a kind of volume cotton machine and method for being used to manufacture lap by fiber band.
Background technology
The current common yarn feeding (Speisung) of flat combing machine is carried out by lap, and these laps are in advance in up- coiler In be fabricated by each band.On the other hand, up- coiler is obtained the sample of band forms by least one path, wherein, the sample is kept in In circle or rectangle bar cylinder.The up- coiler generally includes the winder unit with least two take-up rolls, in institute State and form lap by means of sleeve in take-up roll.Typically at least a pair of pressure rollers are in the upstream of winder unit, and these pressure rollers simultaneously close And/or tension belt.The upstream of pressure roller in the following way be disposed be sent into region, you can with arrange another compression unit or Person's evener.
The quality of manufactured wadding of wool is conclusive for the productivity ratio of the combing machine in downstream.Based on wadding of wool with big The size that about 25kg weight and 500mm to 600mm overall diameter limit, the output of combing machine improves to be followed with 600 combing Ring time number limiting because combing machine yarn feeding always must be carried out quickly with new lap so more expensive and expense more It is more.
Combing machine is directly known in the literature by the alternative and economic yarn feeding of bar cylinder.
The A1 of document DE 102006026841 describe a kind of combing machine of improvement, in the combing machine fiber band by means of Bar cylinder is conveyed to combing head.In order to optimize material flowing, combing equipment is transverse to the conveying direction orientation towards drafting unit.This Outer proposition, the free space of the bar cylinder of rectangle can be accommodated in the arranged beneath of combing equipment.
Use of the sample strip cylinder of rectangle in combing workshop is described in the A1 of document DE 10320452.Using essence During the bar cylinder of comb, preferably each combing head is equipped with the sample strip cylinder of at least two rectangles, with the sample band of annular storage Extracted out by these sample strip cylinders for combing simultaneously.It is proved to be that important is fiber band is circlewise deposited in this application In the storage bar cylinder of rectangle.
In addition, document CH 681309 discloses be integrated man-made fibre material with a section band or some section of band Form is conveyed to combing equipment.Therefore, the main element of combing machine can be with than having predetermined 300mm's in processing Smaller width construction during the rolled band of width.In addition to saving tape wrapping machine, section band directly can be taken out by bar cylinder. It is also possible that there is each distinctive drawing-off in downstream connection using the bar cylinder with combing sliver and each combing equipment Device.
The method described before has as a drawback that, i.e., band in the case where being temporarily stored in bar cylinder by carding machine or downstream Drafting system be supplied directly to combing head.Show that the material in addition to material vacancy gathers by band placed side by side, from And the clamping in the nipper of combing machine is not optimal and thus because the long fibre isolated produced hyperbaric essence Comb noil.
The content of the invention
The task of the present invention is to provide a kind of volume cotton machine, manufactured using the volume cotton machine for further combing process The cotton strip of high-quality.In addition, the task of the present invention, which also resides in, provides a kind of method for being used to manufacture lap by fiber band.
Technical teaching according to embodiments of the present invention, for the volume cotton machine bag by least two fiber band manufacture lap breadths Drive device is included, lap is carried through at least one pre-comp ressor using the drive device, wherein, the pre-comp ressor will be each Individual fiber band simultaneously synthesizes lap breadth.Present invention provide that in pre-comp ressor interior deflector and/or compression or and close the fiber Band, wherein, it is described deflection and/or compression or and close be adjustable.
It is that manufactured lap has low fluffing and high uniformity according to the advantages of volume cotton machine of the invention, Conventional wadding of wool does not reach the quality of the lap.In addition, significantly larger body can be processed by the storage in bar cylinder is deposited Product, so as to which the sample of the combing machine for downstream must be sufficient for significantly larger processing capacity and less more Change.Here, volume cotton machine is more cheap than up- coiler, wherein, by saving up- coiler also while removing its shortcoming, such as shape in winding The inhomogeneities that is associated into bubble and with this, the rebounding of such as wadding of wool, the unwinding characteristic of difference and the fluffing associated with this.In a word, Combing workshop preparation is technically more easily realized using simpler machine.
In addition, using the feature of the present invention adjustable deflection can be made to match with fiber quality and/or space weather. Here, volume cotton machine is quite compact and flexible.
In advantageous embodiment, one group of pressure roller is disposed between at least one pre-comp ressor and drive device, this A little pressure rollers condensating fiber band and can stretch further and simply fiber band.
A kind of deformation program regulation of the present invention, volume cotton machine have two pre-comp ressors, and one of pre-comp ressor has So-called spreader (Rechenf ü hrung).Second pre-comp ressor can be configured with the connection sheet of cylinder or be configured to press Tight plate (Kompaktierblech), so as to which fiber band slightly flattens first when being sent in volume cotton machine, and then dividing Through consumingly compressing or and closing in reed.
According to the present invention, at least two layers of fiber band be stacked with and mutually and close.Therefore, the sufficient thickness of lap is drawn Degree, the thickness can be conveyed in the case of being processed further of no combing machine.Thus, the lap has well equal The uniform distribution of even property and fiber in lap cross section.
In advantageous embodiment, stagger on 12 fiber bands placed side by side ground or with identical arrangement side Formula increase other 11 to 13 fiber bands and be connected with each other or and synthesize lap, draw following advantage accordingly, The lap of optimal number can be supplied to combing head, the further step without being used for and closing lap.
In another advantageous embodiment, volume cotton machine has at least one humidity for being used for detection in fibrous material Device.When the humidity of fibrous material is too low, such as material velocity can be reduced, to ensure the quality of lap.Another In kind alternative or addedly, connection sheet is deeper intermeshed such as 5mm in pre-comp ressor, so as to which fiber band is bigger Orient and flatten to degree.Therefore, it can further lower the fluffing of fiber band and improve uniformity.
Advantageously, at least one device determines the humidity of fibrous material using as adjustable parameter, wherein, adjuster or Person's controller is compared by the adjustable parameter and with reference to parameter and produces signal when parameter has deviation, leads to At least one actuator can be manipulated to change the operational factor of volume cotton machine by crossing the signal.According to identified in fibrous material Humidity can make the pressure of pressure roller and/or the speed of the insertion depth and/or drive device of stretching, and/or pre-comp ressor and/ Or the stretching matching in the drafting system connected when necessary.
According to first embodiment, adjustable arrangement for deflecting or pressing device include the connection sheet at least one top With the connection sheet of at least one bottom, these connection sheets are arranged with mutually staggering.
In favourable structural form, the row of being deflected through and lower row's connection sheet is carried out, and these connection sheets are mutually wrong Turn up the soil arrangement.Here, often row's connection sheet includes at least two single connection sheets.Here, two row's connection sheets can be along the sum of level Vertical direction is mutually adjusted.Therefore, the connection sheet arrangement on whole top and the connection sheet arrangement of whole bottom can be adjusted mutually. Controllability is related to level interval to each other, more closely draws close forward mutually so as to the arrangement of the connection sheet and then amplifies fibre Tie up the deflection of band.But the controllability is directed to vertical spacing to each other, thus make connection sheet to each other more Nibble and close and be also achieved in the bigger deflection of fiber band.
Adjustable deflection and compression not only include single connection sheet or whole connection sheet come in pre-comp ressor can Modulability, and including pre-comp ressor connection sheet quantitative aspects change.In addition, adjustable deflection and compression also include The construction package of pre-comp ressor is replaced, in this replacement, such as basis has fiber to be processed by consolidating with predetermined quantity Set the tone section connection sheet whole top element and the element on the top with modified deflection or compression exchanged.
Another improvement project realizes that is, each connection sheet can be individually along level and vertical side in the following way To adjustment.Therefore, the deflection that along material flow direction increases of the fiber band in pre-comp ressor can be adjusted.
Can be reasonably according to quality of materials, connection sheet along horizontal and vertical direction have it is mutually variable between Away from.Deflection along material flow direction through pre-comp ressor can increase first, then reduces and and increases.This can be with Either take out additional connection sheet by inserting and carry out or different adjustment by connection sheet in depth or to each other Come carry out.
The adjustment of connection sheet can be carried out manually on pre-comp ressor, in the pre-comp ressor connection sheet individually or For example it is directed in rows along connecting rod and is to fix.Therefore, using common machine element for level or The vertical adjustment of person.According to the coarse classification to fiber quality, adjustable can be provided with mark on pre-comp ressor.
The adjustment of connection sheet can also be carried out automatically or semi-automatically.Driven in connection sheet by motor, hydraulic pressure Or pneumatic driving element can be passed through by means of controller or adjuster using pressure roller in the case of adjust automatically Following manner is balanced, i.e., for example reduces the pressure to pressure roller in the mutual insertion depth of connection sheet or larger engagement.
Automanual adjustable can be carried out by rolling up the display of cotton machine, and its mode is, such as pre-comp ressor is adjusted It is whole on predetermined fiber quality.
In a kind of advantageous embodiment, connection sheet makes the side of fiber belt deflector have the profile of rounding.The wheel Exterior feature has proven to be favourable for perishable fiber, such as cotton.
For solid chemical fibre, connection sheet allows the side that fiber deflects with least one sharp Seamed edge.
Have proven to as particularly advantageously, connection sheet is configured to cylinder.The thriving deflection of the extreme care of fiber is drawn, Fiber is substantially only leveled in the deflection.For the operating for rolling up cotton machine, connection sheet can be with rotation, so as to arrive fiber The resistance taken becomes fairly small., just can be for example, by slowly rise only when the lap formed has minimum speed Resistance carry out cylinder fixation.
The particularly advantageous leveling of fiberRealize that is, connection sheet is configured to following manner is directed through Along or against material flow direction it is rotatable.Therefore, connection sheet or cylindrical design are powered into energy.
Another improvement project can be realized in the following way, i.e. at least one connection sheet of pre-comp ressor has towards fine Tie up the profile with bending.The connection sheet convexly can bend or be molded, so as to connection sheet spacing in cargo rail or It is smaller than on side among fiber band.Therefore, the material of fiber band partly can be expressed on side, so as to undulation degree The best sample of material realizes the width of the storage bar cylinder of rectangle.
Compressed in alternative pre-comp ressor by two circular belts, fiber band the circular belt it Between compressed.The embodiment has the following advantages that that is, very thin fiber band is also reliably guided when compressing.
In a kind of advantageous embodiment, belt is mutually arranged at an acute anglely.Therefore, fiber band can in infundibulate Enter between two belts and constantly compress.
According to previous embodiment, the belt can dividually drive and/or can be mutually adjusted under thrust , so as to which less stretching can be adjusted using the compression.
In a kind of alternative embodiment, compress by roller and carried out around the belt of the roller, fiber band is in the skin Compressed between band.The embodiment economical space saving can be integrated into volume cotton machine according to most short structure space, wherein, Fiber band is directed simultaneously.
By will dividually be adjusted for the driving energy of roller and belt, fiber band can be made to be distorted in small scope.It is logical Extruding force of the adjustable adjusting performance for the tensioning crossed between the roller and belt to fiber band.
Similarly, winding angle of the fiber band around roller, i.e., the guide roller direction of described belt can be adjusted in the following way Move each other or remotely from one another.
Another embodiment for compressing fiber band realizes that the pressure strip utilizes pre-tensioner extruding by pressure strip Onto fiber band.The prestressing force can by being appropriately selected material, such as latch plate is realized, and/or pass through prebuckling The plate on fiber band is expressed to realize.
In terms of pre-tensioner and/height relative to fiber band it is adjustable by pressure strip, thus it is possible to vary thrust. Power on pressure strip to fiber band is smaller or backing plate more usually the fiber band is only leveled on the surface.If improve pre-tensioner And/or so adjust pressure strip so that seamed edge above slides on fiber band, then realizes the obvious compression of fiber band and right Than regulation.
According to the present invention be used for by fiber band manufacture lap method provide, at least two layers of fiber band be stacked with and Deflect and/or compress by least one pre-comp ressor or and close, and the lap so formed be storable in storage bar cylinder In, wherein, deflection and/or compression of the fiber band in pre-comp ressor or and the parameter that closes be adjustable.
According to it is an advantage of the method for the invention that lap has small fluffing and high uniformity, traditional wadding of wool The quality of the lap is not reached.Furthermore it is possible to significantly larger volume is processed by the amount of storage in bar cylinder is stored, so as to use It is sufficient for significantly more processing capacity in the sample of the combing machine in downstream and must less changes.Utilize this The feature of invention is it is possible that adjustable deflection is matched with fiber quality and/or is matched with space weather.
In a kind of advantageous embodiment, the inside for being sent into region is arranged in pre-comp ressor at least part interchangeable. The element on the top of the different pre-adjustings of pre-comp ressor can be exchanged by operating personnel according to fiber quality.Therefore, certainly Adjustable parameter on rolling up cotton machine only provides small flexibility, and on the other hand this has the following advantages that, i.e., in the implementation Pre-comp ressor can be supplied in mode as the transformation solution being dirt cheap.
Another improvement project realizes that is, pre-comp ressor has the deflection and compression for fiber band in the following way , adjustable or interconvertible element.Therefore, these elements can be targetedly adjusted according to fiber quality.
The humidity in fibrous material is at least determined as particularly advantageous embodiment and then produces adjustable parameter, its In, by the adjustable parameter and with reference to parameter be compared and and with reference to parameter deviation be present when can be by means of signal manipulation Actuator is to change operational factor.
Therefore, in contrast to the prior art, it is not matching micro climate, but operational factor and the textile mills that cotton machine will be rolled up (Spinnerei) environmental condition of weather matches, so as to always produce the lap of high-quality.Here, can be conscious Endure productivity ratio of the volume cotton machine in space weather too dry and decline in ground.This can by the stronger effect of pre-comp ressor come Compensation.But by the whole service of volume cotton machine into seeing originally, this substantially compares to manufacture the micro climate for being unable to undergo to disturb and safeguarding And the consuming on the energy that must be spent is more favourable.
Therefore, rolling up the operational factor of cotton machine need not for good and all match, only when adjustable parameter exceedes or less than threshold value Just produce the signal for operation of actuator.Thus, for example when being transported into by unlimited workshop door or transporting material temporarily, The minor variations of weather can be ignored.
Brief description of the drawings
The present invention is explained in more detail below by multiple possible embodiments schematically shown.Accompanying drawing is shown:
Fig. 1 is the schematical sectional view of up- coiler;
Fig. 2 is the volume cotton machine schematic diagram according to the present invention;
Fig. 3 is the schematic diagram of the first pre-comp ressor;
Fig. 4 is the schematic diagram of the second embodiment of pre-comp ressor;
Fig. 5 is the schematic diagram of the 3rd embodiment of pre-comp ressor;
Fig. 6 is the schematic diagram of the 4th embodiment of pre-comp ressor;
Fig. 7 is the schematic diagram of the 5th embodiment of pre-comp ressor;
Fig. 8 is the schematic diagram of the different contour shapes of pre-comp ressor;
Fig. 9 is the schematic diagram of the 6th embodiment of pre-comp ressor;
Figure 10 a-c are the schematic diagrames of the 7th embodiment of pre-comp ressor;
Figure 11 is the schematic diagram of the 8th embodiment of pre-comp ressor;
Figure 12 is the schematic diagram of the 9th embodiment of pre-comp ressor;
Figure 13 is the schematic diagram of the tenth embodiment of pre-comp ressor;
Figure 14 is the schematic diagram according to the second embodiment of the volume cotton machine of the present invention;
Figure 15 is the schematic diagram according to the 3rd embodiment of the volume cotton machine of the present invention;
Figure 16 is the schematic diagram according to the 4th embodiment of the volume cotton machine of the present invention.
Embodiment
How to be used in the preparation of combing workshop for example in textile industry figure 1 illustrates up- coiler 1.Can be by A plurality of fiber band 3 made of natural or artificial fiber is conveyed and in unshowned drawing-off by the bar cylinder of up- coiler 1 Regulation is contrasted in device and in desk-top calender if necessary.Fiber band 3, which continues through, is sent into region 2 to multiple pressure roller 4a- 4c is conveyed, and fiber band 3 is directed to pulling in region between two take-up rolls 5a, 5b and winding sleeve 6 by these pressure rollers. Be sent into region 2 or on be disposed with pre-comp ressor 8, pre-comp ressor contrast regulation fiber band 3.
Alternatively in the embodiment with two take-up rolls 5a, 5b, it is known that following up- coiler, in the up- coiler In the inside of circular band or by band wadding of wool is formed using take-up roll.
According to the present invention volume cotton machine 10 a kind of embodiment one embodiment symbolically figure 2 illustrates.Volume Cotton machine 10, which consists essentially of, is sent into region (being disposed with pre-comp ressor 8 in the feeding region) 2, one group of pressure roller 4a, 4b, 4c and drive Dynamic device 21, one or more of fiber bands 3 are conveyed using the drive device along material flow direction by rolling up cotton machine 10.Rolling up Fiber band 3 is stored in storage bar cylinder 20 by the end of cotton machine 10.
Fiber band 3 is conveyed to the feeding area of volume cotton machine 10 by unshowned sample strip cylinder using for example unshowned warping creel Domain 2.Where it determines that the fiber band 3 of quantity abreast stores, and the fiber band 3 of about the same quantity is added to and previously deposited On the fiber band of storage.In a preferred embodiment, 12 fiber bands are placed side by side, and increase other 11 to 13 Bar fiber is taken on these fiber bands.This can stagger ground or directly carry out overlapping one another.The fiber band 3 being arranged so as to is worn Cross pre-comp ressor 8 and be subsequently passed through pressure roller 4a, 4b, 4c, and be then stored in as lap in storage bar cylinder 20.As As mentioning, the band is also additionally guided through drafting system and/or at least one desk-top calender.
Pre-comp ressor 8 is configured to adjustable pre-comp ressor 8, and in the pre-comp ressor, connection sheet is in vpg connection can Exchange and can be mutually adjusted in terms of spacing and in terms of depth.Difference is drawn by Fig. 3 to 13 and affiliated explanation Structure type.Here, pre-comp ressor 8 have fiber band 3 is compressed together either somewhat connect or and close task, This, contrast is adjusted and flattened.
Pressure roller 4a, 4b, the 4c for being arranged in downstream have fiber band 3 and close, compress or compress and/or pass through pressure roller The task that speed difference between 4a, 4b, 4c somewhat stretches.
Drive device 21 can include double belt drives or one or more roller pair, and the roller is to being arranged in pressure Roller 4a-4c downstream and elongated by the lap that fiber band 3 is formed by pre-comp ressor 8 and by pressure roller 4a-4c and with It is stored in afterwards in the storage bar cylinder 20 of rectangle.Lap is stored in the flex point using staggering stored in storage bar cylinder 20 and carried out, with Just expand volume and be processed further in order to subsequent in combing machine by the minimum loads at the flex point of lap.With Prior art on the contrary, storage bar cylinder 20 without the spring-leaf retainer that can sink, but by along bar cylinder periphery in side arrangement Gap guides seat ring, wherein, the seat ring can be moved up and down by screw mandrel.
It is according to the advantages of volume cotton machine of the invention, compared with wadding of wool, with less fluffing and good uniformity Improve cotton rolling quality.Significantly larger volume can be processed by the amount of storage in bar cylinder, so as to the combing for downstream The sample of machine is sufficient for significantly larger processing capacity and must less changed.In addition, volume cotton machine is than winding Machine is more cheap, wherein, bubble and the inequality associated with this are such as formed in winding by saving up- coiler also while removing it The shortcomings that even property, eliminate such as the rebounding of wadding of wool, the wadding of wool characteristic of difference and the fluffing that is associated with this.In a word, utilization is simpler Machine combing workshop preparation is more easily realized in technique.Volume cotton machine according to the present invention can be used for arbitrary cotton Roll up precision, such as the lap precision for 50-80ktex.
For traditional flat combing machine, by using the lap sample of the storage bar cylinder from rectangle according to this hair The manufacture of bright lap draws the cotton noils percentage of reductionHigher wool top QualityReduce down time due to less changing lap, because being deposited compared with wadding of wool Storage bar cylinder can accommodate significantly more lap.Automatically installing so far for lap can be farthest accepted.
Rotation combing is because the lap sample from storage bar cylinder is just made available by, because the sample from wadding of wool is due to height Process velocity be nearly impossible.For conveying time of new wadding of wool almost as the run time for rotating combing machine It is long.With more than in the rotor combing machine of a sampling device or two combing heads from storage bar cylinder lap sample exist Space needs and replacing construction aspect is preferable.
Draw the advantages of also more for whole combing workshop because can save whole transport for wadding of wool from Dynamicization (track, wadding of wool car, trolley).
Following view essentially show the different embodiments of the pre-comp ressor 8 of volume cotton machine and simplify precommpression The connection sheet of device 8 and the view of the cross section of adjustable.In order to simplify the component that surrounding is not shown.
According to Fig. 3 first embodiment, pre-comp ressor 8 includes connection sheet 11a, 12a with a bottom on a top, The connection sheet can adjust along level and vertical direction respectively.Fiber band 3 deflects between connection sheet 11a, 12a, wherein, Material flow direction is extended from the right to the left side in the embodiment.It can be seen that as increasing for connection sheet 11a, 12a is perpendicular Straight adjustment fiber band 3 more strongly deflects.Once connection sheet 11a, 12a vertically have minimum overlay that is, mutually Engagement, the then horizontal adjustment of connection sheet 11a, 12a can also realize the deflection of the reinforcing of fiber band 3.
In the second embodiment according to Fig. 4, pre-comp ressor 8 has the connection sheet 11a-11c and lower row of upper row connection Piece 12a-12b.Often row connection sheet 11a-11c and 12a-12b can be adjusted together in terms of height.In addition, each connection sheet It in terms of height is adjustable that 11a-11c and 12a-12c, which can also be,.The connection sheet 11a-11c of upper row and lower row connection Piece 12a-12b is arranged with staggering, so as to which connection sheet 12a and 12b can be embedded into connection sheet 11a and 11b in this embodiment, with And in the space between 11b and 11c.Therefore, fiber band 3 along material flow direction 7 it is wavy be conducted through connection sheet, its In, each connection sheet makes fiber band 3 be deflected at least in part in terms of direction.More multiple rows of connection sheet 11a-11c and 12a-12b is such as Engagement is cross-linked like that, and bigger and then to cotton rolling quality the influence of deflection of fiber band 3 is bigger.
Implement to exemplify according to third and fourth shown in Fig. 5 and Fig. 6, connection sheet 11a-11c and 12a-12b are individually simultaneously And with entire row it is movably disposed alternately along or against material flow direction 7.Connected in the embodiment according to Fig. 5 Piece is closely arranged along material flow direction, so as to which fiber band 3 is slightly inclined first at the beginning of pre-comp ressor 8 Turn, and then more strongly deflected towards end, because the spacing between connection sheet 11a, 11b and 12a is always shorter.This Outside, connection sheet 11a-11c and 12a-12b is adjustable with entire row in terms of height and then more strongly engaged.Significantly It is, can not only be more closely close to each other for the bigger deflection connection sheet of fiber band 3, and also can in terms of depth More strongly it is engaged with each other.
According to Fig. 6 embodiment, each connection sheet 11a-11c and 12a-12b can be individually in terms of height and edge Material flow direction 7 to adjust, so as to which the winding of the change of fiber band 3 is possible.Along material flow direction connection sheet 11a, 11b and 12a are substantially more more overlapping than connection sheet 11c and 12b, because connection sheet 11a, 11b and 12a are adjusted by means of height Section is significantly deeper embedded into the space between connection sheet 11a-11d.
The connection sheet quantity in upper row 11a-11d and lower row 12a-12d changes in the figure 7, so as to pass through connection Piece quantity and the quality that lap therefore can be similarly influenceed by the devlation of fiber band 3.
Show that there is the connection sheet of different cross sections in the embodiment shown in fig. 8, wherein, particularly make fiber band 3 Each edge face structure of deflection is different.Prior art, the i.e. area in end face are illustrated in the following way in this connection sheet 11b Sectional curve is configured to frustum seamed edge cone in domain.
The connection sheet of end face with Sharp edge that is, the connection sheet 11a with truncated end face and the slightly pointed end of tool The connection sheet 11d in face is particularly suitable for long fibre, solid chemical fibre or is suitable for fiber mixture.
The connection sheet of end face 11c with rounding particularly suitable for natural or short fiber, such as cotton because Here (even if big deflection angle) carries out especially careful thriving deflection.This is equally applicable to the curve of connection sheet 11e circle, fine The dimension extreme care of band 3 cautiously slips over the connection sheet, and fiber is oriented and slightly compressed herein.
According to the embodiment shown in Fig. 9, connection sheet 11a-11c and 12a-12b are configured to fixed cylinder, fiber band 3 deflect between the cylinder.Self-evidently, connection sheet 11a-11c and connection sheet 12a-12b also can be vertical herein Mutually adjusted in terms of spacing, so as to produce the engagement being cross-linked of the connection sheet of the cross-sectional profiles with cylinder.According to Previous embodiment, spacing of the connection sheet 11a-11c and 12a-12b along material flow direction 7 generally or can be adjusted individually It is whole, so as to which the change of winding is adjustable.According to there is fiber to be processed, not only connection sheet 11a-11c and 12a-12b number Measure and its diameter is variable.
A kind of particularly advantageous embodiment can realize in the following way, i.e. the connection sheet in pre-comp ressor 8 11a-11c and 12a-12b can be by fixed being adjusted to run together or rotate together.Therefore, during starting, in fibre By rolling up the transported period of cotton machine 10, connection sheet 11a-11c and 12a-12b can turn dimension band 3 together along material flow direction It is dynamic, to make the resistance on fiber band 3 keep small.In fiber band 3 after predetermined speed is had been carried out in rolling up cotton machine, It can utilize corresponding reaction force that connection sheet 11a-11c and 12a-12b are adjusted into fixation, preferably to make fiber Orient and more strongly and condensating fiber band 3.Therefore, pre-comp ressor 8 has is used for connection sheet 11a-11c and 12a- accordingly 12b supporting structure, and locking device, the locking device manually, semi-automatically or automatically can be turned by fixed Change to rotating together and vice versa.
Another improvement project can realize that is, at least driving has the connection of the cross section of cylinder in the following way Piece 11a-11c and 12a-12b a part.Fiber band 3 can also better be flattened in the following way and make fiber also It is more favorably oriented, i.e., for example using differential along or against material flow direction 7 at least one of drive connection piece 11a-11c Point.
With reference to the second pre-comp ressor 8, pressure roller 4a-4c can be abandoned (see Figure 15 using the profile of the rectangle of such as connection sheet With 16), so as to only there also is provided one or two pre-comp ressors 8 in the upstream of drive device 21.Rolling up cotton machine 10 therefore can Build closely and inexpensively.
Another improvement project of lap can be realized in the following way, i.e., connected in all embodiments before The surface modification of piece, the surface contact with fiber band 3.Smooth surface, such as chromium plating and/or polishing, especially for short Fiber is probably favourable.Targetedly coarse or with ripple surface is proved in chemical fibre it is favourable.
Acquiescently based on this, i.e. the connection sheet of pre-comp ressor is always mutual with parallel orientation in embodiment before Arrangement, that is, there is constant spacing on goods width.According to Figure 10 a-10c another embodiment, at least one connection It is that piece 11a is configured to convex or slightly bent towards fiber band 3, so as to exist among connection sheet and fiber band 3 Smaller spacing and the bigger quasi- spacing with fiber band 3 outwards be present.Therefore, the material of fiber band 3 can be squeezed partly It is pressed onto on side, to obtain for there is the optimal cross section of lap to be stored.
Figure 10 a are shown on flat connection sheet 12a and the connection sheet of the convex on a top with bottom The arrangement of 11a connection sheet width, described two connection sheets are arranged with staggering along material flow direction.
Figure 10 b show the stacked of connection sheet 11a, 12a, wherein, the connection sheet 11a on the top of convex bending is inserted into two Between the connection sheet of individual bottom, it is only capable of seeing connection sheet 12a above by the connection sheet of the two bottoms.
At least two connection sheets 11a, 12a are convex bendings in Figure 10 c, and cause fiber band 3 out to feeding Movement on the side in region 2.
The spacing of connection sheet 11a, 12a or its overlap and bending connection sheet 11a, 12a quantity equally can Assigned in there is fiber to be processed.
In the embodiment shown in fig. 11, pre-comp ressor 8 includes two circular belt 13a, 13b, in the two belts Between conpressed fibers band 3.At least one belt 13a, 13b can be structured as sieve aperture band, can be vapored away with the air of Portable belt. In addition, belt 13a, 13b can be able to be in infundibulate the angle that mutually be pointed at arrange, so that fiber band 3 can not have Enter in the case of having pressure, and the compression discharge in belt 13a, 13b end can be utilized.The pre-comp ressor 8 Advantage is that when high pressure or big adjusted stretching, fiber band 3 is also reliably conveyed.Therefore, it is preferred that Ground belt 13a, 13b are discriminably driven and can mutually adjusted under thrust.
In the embodiment shown in fig. 12, fiber band 3 is drawn in the constricted zone of pre-comp ressor 8 by being sent into roller 17 Lead, the pre-comp ressor with the roller 15 at least partially about the circular belt 14 of roller 15 by forming.Two guide roller 16a, 16b shapes Into the opening entered for fiber band 3, belt 14 is directed as the Omega Ω to stand upside down in the fiber band.Fiber band Therefore 3 run in the spaced winding roller 15 of belt 14 and roller 15, and be directed to pressure by distributing roller 18 along material flow direction Roller 4a-4c.By being adjusted to thrust on fiber band 3, between belt 14 and roller 15 to the tensile force on belt 14.It is logical The stretching that the possible speed difference crossed between belt 14 and roller 15 may be adjusted on fiber band 3.Pass through guide roller 16a, 16b Horizontal adjustable can adjust maximum winding angle of the fiber band 3 around roller 15, the maximum winding angle is in this reality Apply in example is about 270 °.Air is mixed into order to remove, otherwise sieve aperture band can be configured to belt 14, otherwise the surface of roller 15 is by having The perforated plate configuration for having built-in exhaust apparatus forms.Herein, belt 14 and roller 15 can also be utilized according to fiber quality Different surface operates.
Figure 13 illustrates another embodiment of pre-comp ressor 8, the pre-comp ressor can fairly simply be integrated into volume In the feeding region 2 of cotton machine, its mode is that pressure strip 19 is applied on fiber band 3 using the pressure of restriction.Pressure strip 19 is for example It can be made up of spring steel and be expressed to using pre-tensioner on fiber band 3, the fiber band is therefore in guide table and pressure strip 19 Between compressed.Contrast regulation fiber in the simplest way using pressure strip 19 and slightly compress.Pressure strip 19 can It is arranged in the feeding region of volume cotton machine 10 to adjustment, wherein, fiber band 3 does not deflect herein, but is adjusted by pressure comparison Save and compress.The adjustable of pressure strip 19 is included in the arrangement being sent into inside region 2, and thus, pressure strip 19 is in height side Face is adjustable relative to fiber band 3.Fiber band 3 can be adjusted to by the resulting elastic stress of pressure strip 19 On contrast regulation and compression.As fruit fiber band 3 increasedly slips over the seamed edge before pressure strip 19, then increased pressure is formed Contracting.As fruit fiber band 3 increasedly slips over the surface of pressure strip 19, then the thus orientation on reinforcing fibre to surface, without notable Ground influences MD/CD- ratios.
In all embodiments according to the volume cotton machine 10 shown in Fig. 2 and Figure 14 to Figure 16, at least two layers of phase of fiber band 3 Mutually stack and mutually and close.Preferably, stagger on 12 layers of fiber band 3 ground or by identical arrangement increase other 11 to 13 Layer fiber band 3 and be connected with each other or and synthesize lap and flatten and orient herein, even if illustrate only in these figures Fiber band.Other embodiments are it is also possible that wherein, volume cotton machine can include the combination of unshowned element.
In the second embodiment according to volume cotton machine 10 of the invention, according to Figure 14, in pressure roller 4a-4c upstream Be disposed with two pre-comp ressors 8,8', wherein, pre-comp ressor 8 have according to Fig. 4 to 7 it is embodiment, with usually said Spreader, the profile arranged with staggering and pre-comp ressor 8' have according to Fig. 9 it is embodiment, arranging with staggering, one Play the roller of operation.Fiber band 3 be thus carefully guided through first pre-comp ressor 8' and and close, then pass through pre-comp ressor 8 more strongly deflect, orient and flatten herein, and then by pressure roller 4a-4c again by and merge and be leveled, and It is subsequently stored in the storage bar cylinder 20 of rectangle.The additional carefully precommpression can cause larger lap uniformity and Better compression, thereby, it is possible to improve Combing Quality and particularly cotton noils
According to the 3rd embodiment of the volume cotton machine 10 shown in Figure 15 equivalent to the embodiment shown in Figure 14, wherein, eliminate Pressure roller, so as to only be elongated for the fiber band 3 for forming lap by drive device 21 by two pre-comp ressors 8,8', there And merge and flatten and be stored in the storage bar cylinder 20 of rectangle.The most cheap and most simple of volume cotton machine 10 is formed with this Embodiment, by the use of the embodiment first layer fiber band 3 formed lap as be used for combing machine sample, second layer fiber Band 3 is piled up on the first layer fiber band.
The fourth embodiment of volume cotton machine 10 is used according to embodiment, the usually said pressure strip shown in Figure 13 as pre- Compressor reducer 8' replaces roller that is arranging with staggering and running together, will be being stacked with and and discharge using the pressure strip The fiber band 3 put mutually compresses and flattened.The embodiment can also realize the cheap and reality simple in construction of volume cotton machine 10 Mode is applied, lap is formed as the sample for combing machine, second layer fiber band 3 by the use of the embodiment first layer fiber band 3 Pile up on the first layer fiber band.
But in the whole length of volume cotton machine 10, particularly in region is sent into, fiber band 3 is directed in side, from And caused lap has following width, the width is equal to the width of the storage bar cylinder 20 of rectangle.Because the dislocation of flex point is deposited Reserves form very big volume, and flex point does not load.The width of lap can be such as so far 300mm, but can also match In the optimum width of the combing head of combing machine.When needed, be transported in storage bar cylinder can be by (than storing bar cylinder for lap Width) narrower guide rail carries out, so as to be flicked by the weight lap stored in side and then in bar cylinder is stored Loosen.This is important for lap of combing process for taking out because with regard to this when being taken out from storage bar cylinder lap side Edge is not loose wire, and is to maintain its geometric profile from volume cotton machine.
In another embodiment, the bar tube inner surface of side supports the formation at lap edge.When for example lap compares bar The width of cylinder is when more broadly entering in bar cylinder, lap edge bar cylinder edge turnup and be then delivered to side surface On.
In a kind of advantageous embodiment, volume cotton machine, which has, to be used to detect the humidity in the fibrous material in rolling up cotton machine Device.Can be by pressure roller 4a-4c pressure and the insertion depth of pre-comp ressor 8 according to the identified humidity in fibrous material And/or the speed of drive device matches.
It is 60% for cotton to have proven to the air humidity when such as temperature is 24 ° of the weaving weather in textile mills It is optimal humidity, wherein, material humidity is a crucial factor.Fiber is added it has proven convenient that the humidity of fibrous material is too low Work has negative impact.Here, the present invention utilizes following knowledge, i.e., such as cotton is under wet conditions than in dry state Under can process better because while humidity increase, fiber rigidity and friction reduce.According to the wet of material to be processed Degree adjustment volume cotton machine, its mode are optimization material velocity, stretching and/or precommpression to the pressure on pressure roller, between pressure roller The insertion depth of device.When this can be with having the fibre blend of the polyester fiber of such as high content in processing when processing cotton Differently carry out.
Also higher air humidity it is expected in processed polyesters fiber, because as air humidity increases the static of fiber Electric charge reduces and then can process fiber better.
Material velocity can be for example reduced when the humidity of fibrous material is too low, to ensure the quality of lap.Another In kind alternative or additional project, the connection sheet in pre-comp ressor is for example deeper intermeshed with 5mm, so that fine Dimension band is more strongly oriented and flattened.
In a kind of advantageous embodiment, optical measurement recipient is used as measuring instrument, the optical measurement receiver The light of reflection is absorbed by material humidity.Alternatively, the measuring system based on microwave can also be used, measuring system measurement material Expect humidity.
The technical scheme regulation that can be particularly good integrated into volume cotton machine, material humidity is determined by resistance measurement, Wherein measurement apparatus is for example integrated into pressure roller.Enough regulation sections are obtained with this, so as to for example adjust material velocity, and/or The insertion depth of pre-comp ressor.
In general, climatic condition can be determined and influenceed by client.Here, the holding of optimal process weather for It may not realize for all processes step or be only capable of difficulty realizing.With creating a kind of expend for each process The prior art of the micro climate of energy is different, and the present invention continues and machine parameter and existing weather match herein.Only Have when being less than or more than usually said threshold value, the machine parameter of pre-adjustment just changes.Such as in relative air humidity When falling below 40% by 60%, material velocity can be reduced.In relative air humidity 55% is reduced to by such as 60% And when then to 50%, it can alternatively increase the insertion depth of the connection sheet of pre-comp ressor step by step, without making under yield Drop.Regulation and control on threshold value have the following advantages that the operator for rolling up cotton machine is not required to examine in selection machine parameter Consider security, but the optimal parameter of matching materials can be selected.It can be realized in optimal weaving weather with this higher Cotton rolling quality or the speed of production improved.
Therefore, according to have fiber to be processed and weather change on the one hand can together or be independently variable machine ginseng Number, to ensure sufficient product quality.On the other hand ensure to run with highest productivity ratio in optimal weather with this and roll up Cotton machine.
In a preferred embodiment, volume cotton machine has database, is that each kinds of fibers is stored with the database Optimal climatic data.In addition, in the database can also memory attaching control algolithm, utilize the regulation of the control algolithm And optimum climate data deviation be present when operation volume cotton machine.Can be similarly that each kinds of fibers stores threshold value, it is necessary to low In or more than the threshold value, cotton machine is rolled up to be run using different operational factors.
Database can be the part of controller/adjuster, and measured air humidity is as adjustable parameter in the data Brought into storehouse as input parameter, compared by the use of the adjustable parameter and be used as the optimal air humidity with reference to parameter and control Device/adjuster is for example worked by means of signal manipulation actuator, the actuator to the rotating speed of the drive motor of drive device 21.
Therefore it is possible that the climate matching in textile mills in main machine, for example match carding machine or essence On comb, while with optimal quality and productivity ratio manufacture lap.Even if if necessary due to not being that optimal weather rolls up cotton The productivity ratio of machine declines, and whole service cost is still significantly lower than the consuming on the energy of micro climate.
Reference numerals list:
1 up- coiler
2 are sent into region
3 fiber bands
4a-4c pressure rollers
5a, 5b take-up roll
6 winding sleeves
7 material flow directions
8th, 8' pre-comp ressors
The cotton machines of volume 10
11a-11d connection sheets
12a-12d connection sheets
13a, b belt
14 belts
15 rollers
16a, b guide roller
17 are sent into roller
18 distributing rollers
19 pressure strips
20 storage bar cylinders
21 drive devices

Claims (18)

1. for manufacturing lap breadth by least two fiber bands (3) so as to the volume cotton being processed further in combing machine Machine, the volume cotton machine include drive device (21), and at least one pre-comp ressor (8) is passed through using drive device conveying lap, Wherein, the pre-comp ressor (8) by each bar fiber band (3) and synthesizes lap breadth, wherein, it is inclined in the inside of pre-comp ressor (8) Turn and/or compress or and close the fiber band (3), wherein, it is described deflection and/or compression or and close be it is adjustable, its Be characterised by, at least two layers of fiber band (3) be stacked with and mutually and close.
2. volume cotton machine according to claim 1, it is characterised in that at least one pre-comp ressor (8) and the drive One group of pressure roller (4a, 4b, 4c) is disposed between dynamic device (21).
3. volume cotton machine according to claim 1, it is characterised in that the volume cotton machine has two pre-comp ressors (8,8'), One of pre-comp ressor (8) has spreader.
4. volume cotton machine according to claim 3, it is characterised in that stagger on 12 fiber bands (3) placed side by side Ground either increases other 11 to 13 fiber bands (3) with identical arrangement and is connected with each other or and synthesizes cotton Volume.
5. volume cotton machine according to claim 1, it is characterised in that the volume cotton machine has at least one for detecting in fibre Tie up the device of the humidity in material.
6. volume cotton machine according to claim 5, it is characterised in that at least one device determines the humidity of fibrous material To join as adjustable parameter, adjuster or controller by the adjustable parameter compared with reference to parameter and with reference Amount produces signal when deviation be present, can manipulate at least one actuator by the signal to change the operational factor of volume cotton machine.
7. volume cotton machine according to claim 1, it is characterised in that the fiber band (3) is led in the pre-comp ressor (8) Cross at least one top and a bottom connection sheet (11a, 12a) and enter horizontal deflection, the connection sheet is arranged with mutually staggering.
8. volume cotton machine according to claim 1, it is characterised in that the fiber band (3) is led in the pre-comp ressor (8) The row of mistake and lower row's connection sheet (11a-11d;12a-12d) enter horizontal deflection, the connection sheet is arranged with mutually staggering.
9. volume cotton machine according to claim 8, it is characterised in that the connection sheet (11a-11d;Arrangement 12a-12d) Can along level and vertical direction mutually adjust.
10. the volume cotton machine according to one of the claims 8 to 9, it is characterised in that each connection sheet (11a-11d, It can 12a-12d) be adjusted along level and vertical direction.
11. the volume cotton machine according to one of the claims 8 to 9, it is characterised in that the connection sheet (11a-11d, The side for making fiber band (3) deflection 12a-12d) has the profile of rounding or sharp seamed edge.
12. the volume cotton machine according to one of the claims 8 to 9, it is characterised in that the connection sheet (11a-11d, 12a-12d) it is configured to cylinder.
13. volume cotton machine according to claim 12, it is characterised in that connection sheet (the 11a-11d, 12a-12d) construction For along or against material flow direction it is rotatable.
14. volume cotton machine according to claim 1, it is characterised in that the pre-comp ressor (8) has pressure strip (19).
15. for manufacturing lap by fiber band (3) so as to the method being processed further in combing machine, wherein, at least two Layer fiber band (3) be stacked with and it is deflected by least one pre-comp ressor (8) and/or be compacted or by and close, and And the lap so formed can be stored in storage bar cylinder (20), wherein, on the fiber band in the pre-comp ressor (8) (3) deflection and/or compression or and the parameter that closes be adjustable, it is characterised in that at least one pre-comp ressor (8) At least part interchangeable it is arranged in the inside for being sent into region (2).
16. the method according to claim 15 for manufacturing lap, it is characterised in that the pre-comp ressor (8) has Element adjustable or interconvertible, for making fiber band (3) deflection.
17. the method according to claim 15 for manufacturing lap, it is characterised in that it is determined that wet in fibrous material Spend and then produce adjustable parameter, wherein, by the adjustable parameter compared with reference to parameter and with existing with reference to parameter It can change operational factor by means of signal manipulation actuator during deviation.
18. the method according to claim 17 for manufacturing lap, it is characterised in that only when the adjustable parameter surpasses Cross or the signal for operation of actuator is just produced during less than threshold value.
CN201480054358.0A 2013-10-01 2014-05-07 For manufacturing the volume cotton machine and method of lap by fiber band Expired - Fee Related CN105705691B (en)

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DE102013110914.4A DE102013110914A1 (en) 2013-10-01 2013-10-01 Wadding machine and method for producing a cotton wool from slivers
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PCT/EP2014/001207 WO2015049016A1 (en) 2013-10-01 2014-05-07 Lap machine and method for producing a lap from slivers

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CN105705691A (en) 2016-06-22
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WO2015049016A1 (en) 2015-04-09
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BR112016007207B8 (en) 2022-07-05
BR112016007207B1 (en) 2021-12-28

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