CN105926086B - Carding device and method for consolidating at least one fibrous web - Google Patents
Carding device and method for consolidating at least one fibrous web Download PDFInfo
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- CN105926086B CN105926086B CN201610028521.7A CN201610028521A CN105926086B CN 105926086 B CN105926086 B CN 105926086B CN 201610028521 A CN201610028521 A CN 201610028521A CN 105926086 B CN105926086 B CN 105926086B
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- carding equipment
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- 238000009960 carding Methods 0.000 title claims abstract description 67
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000000835 fiber Substances 0.000 claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 claims description 68
- 238000001179 sorption measurement Methods 0.000 claims description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 238000007906 compression Methods 0.000 claims description 34
- 230000006835 compression Effects 0.000 claims description 33
- 230000003014 reinforcing effect Effects 0.000 claims description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 230000002787 reinforcement Effects 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 7
- 239000011148 porous material Substances 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000004804 winding Methods 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 2
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- 238000005553 drilling Methods 0.000 description 2
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- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
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- 238000005303 weighing Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
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- 238000007596 consolidation process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H18/00—Needling machines
- D04H18/04—Needling machines with water jets
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to a carding machine having an inlet side (1a) into which bulk fibres are fed by means of a feeder, are opened to single fibres by a roller system and aligned, and are transported for further processing as at least one fibre web (20) by an outlet side (1b) having at least one discharge unit. The invention is characterized in that the carding machine (1) has a mechanism for hydraulically dynamically stiffening the at least one fibrous web (20). Furthermore, the invention relates to a method for consolidating the at least one fibrous web in a carding machine.
Description
Technical field
The present invention relates to a kind of carding equipments and a kind of method for reinforcing at least one web.
Background technique
By staple in bulk (Faserflocke) shredding to single fiber on carding equipment.Thus the adhesive-bonded fabric manufactured is general
It consists of fibers, these fibers can for example pass through machine direction (Machine along the direction alignment determined, the direction
Direction=MD it) predefines.Adhesive-bonded fabric has high intensity along longitudinal direction, but the intensity transversely (Cross
Direction=CD) only very little.Thus, it is possible to be worked on the contrary in the following way to the portrait orientation of fiber, that is, example
As the adhesive-bonded fabric of cylinder is left in gap of the influence between cylinder and processing roller, or compression.But, compression process improves
The weight per unit area of the adhesive-bonded fabric of generation and the speed of production for therefore reducing equipment, because reducing the fiber of generation
The length of net.
Furthermore it is known that manufacturing omnidirectional fiber matting (Wirrfaservlies), this is omnidirectional fiber non-woven
The intensity of fabric is almost the same along whole directions.Here, the size that required omnidirectional layer is not constant, but with production
Other required characteristics of product are consumingly related, these characteristics are used for example as hygienic article, waterproof material, filter or class
Like object.
According to individual cases, the fiber alignment with final products precise match is needed at present.The fiber alignment can be
It generates in entire web, or is only generated in the region of selection.The web of reorientation has final products obvious
Better mechanical characteristic, this is related to intensity and elongation percentage.Here, isotropism along longitudinal direction with lateral ratio MD/CD=1 very
Balance.But because other isotropism ratios are required for determining product demand, using in the region of carding machine
The fiber alignment of middle adjustment also changes the weight per unit area of web.Adjustment of the fiber alignment on carding machine passes through hand at present
The important component of dynamic adjustment is such as carried out as doffer, pressure roller or omnidirectional roller.Web is by carding machine to another machine
Conveying is carried out by multiple conveyer belts, and band burble point is between these conveyer belts.By by one to next conveyer belt
Transition in order to reliably shift and band burble point at generate pinching deformation, the specific gravity of the fiber of transversal orientation is in life as a result,
It produces and is significantly reduced in this way in material, so that there is serious mass loss.
Summary of the invention
The task of the present invention is create a kind of carding equipment and a kind of for reinforcing at least one web in carding machine
Method, can be to avoid pervious disadvantage using this method.
According to the present invention, carding equipment includes inlet side, and staple in bulk is transported in the inlet side by means of feeder, is passed through
The shredding of roller system is to single fiber and is aligned, and by the outlet side at least one discharge unit in order to be further processed
And it is transported as at least one web.
It is a feature of the present invention that carding equipment has the mechanism for reinforcing at least one web for hydraulic power.
Therefore, at least one web is reinforced in the case where no alignment and orientation for changing fiber.Web is in order to which it is by adding
The further conveying of work production line includes higher strength and stability, thus, it is possible to utilize higher speed of production and fibre
The better quality further processing of dimension net.
For feature of the invention it is possible that not only freezing or anchoring fiber orientation, but also herein also subsequent
Yield or speed of production are adjusted in production equipment in terms of adhesive-bonded fabric strip length and weight.It is, thus, possible to continuous
The adjustment for rapidly changing carding equipment when production, without influencing subsequent production equipment, because not changing fiber alignment.
In advantageous design scheme, the mechanism of the reinforcing for hydraulic power includes at least one jet beam, the nozzle
Multiple water jets are ejected on web by beam.Jet beam can be used as compact component and be simply integrated into carding equipment simultaneously
And high energy density can be realized in small structure space, which needs higher account for for mechanical consolidation device
Ground area.
In order to export the water of water jet, at least one is configured to drawing-in type along the roller that conveying direction is arranged in cylinder downstream
Roller.The drawing-in type roller for example can be pressure roller or doffer.
It is preferred that passing through jet beam reinforcement fiber web on drawing-in type pressure roller.
In the first embodiment of the present invention, drawing-in type roller has needle cloth on its week circumference, which is suitable for will
Water jet is guided to drawing-in type roller or export.The embodiment can be combined with each following alternative embodiment.This
Outside, needle cloth can have recess portion in needle cloth pedestal, these recess portions are at least partly corresponding with the opening in drawing-in type roller.
Alternatively, it is tensioned with being spaced from each other distance by the needle cloth on multiple screw windings to roller, to be protected between each spiral
There are open space, perhaps gap can be exported to water in the opening of roller by the space or gap.
Preferred nozzle beam is run with 5 bars to 40 bars of lesser pressure.
In a kind of alternative embodiment, discharge set configuration is adsorption roller, wherein is reinforced on adsorption roller fine
Tie up net.Alternatively, multiple layers of web can be connected with each other on adsorption roller, wherein while the reinforcing of web occurs.
In addition, multiple layers of connection of web is equal with reinforcing.
Other than adsorption roller, one or more conveyer belt also can be structured as discharge unit, in the conveyer belt
On the other hand upper one side reinforcement fiber web can also be connected with each other multiple layers of web.
In another embodiment, so-called spunlaced roller is desirably integrated into carding equipment, it is possible thereby to realize
The bigger suction power of bigger water.
Here, two or more layers web guides together on adsorption roller or spunlaced roller and mutually adds
Gu.
In another advantageous design scheme, adsorption roller and compression set mating reaction.
It is according to the invention, in carding equipment the method for reinforcement fiber web include the following steps, i.e., by means of into
Glassware conveys staple in bulk at inlet side, and staple in bulk to single fiber and is aligned by the shredding of roller system, and by having row
The outlet side of unit transports at least one generated web in order to be further processed out.
The method according to the invention is characterized in that at least one web is reinforced in carding machine internal hydraulic pressure power.
It is different from the prior art of the mutual eddy deformation of wherein fiber and winding, the compression and reinforcing of web occur herein,
In, keep the orientation of each fiber.
The reinforcing of hydraulic power, the spray of these water jets are carried out by means of multiple water jets in a kind of advantageous embodiment
It is mapped on web.
Detailed description of the invention
The present invention is explained in more detail below by the possible embodiment schematically shown.Attached drawing is shown:
Fig. 1 is carding equipment according to the invention；
Fig. 2 is the detailed view of the alternative embodiment of carding equipment；
Fig. 3 is another embodiment of carding equipment according to the invention；
Fig. 4 is another embodiment of carding equipment according to the invention；
Fig. 5 is another embodiment of carding equipment according to the invention；
Fig. 6 is the detailed view of the compression set on adsorption roller；
Fig. 7 is the needle cloth according to the invention of pressure roller；
Fig. 8 is the cut-away section of drawing-in type roller, which can be structured as pressure roller or doffer；
Fig. 9 is the alternative assembly method of needle cloth.
Specific embodiment
The first embodiment of carding equipment 1 according to the invention is shown in FIG. 1, which has for dissipating
The inlet side 1a of fiber is used for the outlet side 1b of web 20 with one or more.In the upstream inlet side 1a of carding equipment 1
It is disposed with unshowned feeder, such as vibra shoot feeder (R ü ttelschachtspeiser), it will using the feeder
Staple in bulk is placed on unshowned conveyer belt.Conveyer belt is for example equipped with radio or optical measuring device or belt
Weighing balance, the measuring device or the measurement of belt weighing balance place fibrous layer on the conveyor belt and data are conveyed to control
Device.The process velocity of weight data and carding equipment 1 is balanced each other inside control device, thus the speed with constant
The carding equipment of degree generates uniform web 20.Other than vibra shoot feeder, the carding equipment 1 can also be equipped with
Carding machine feeder with integrated adhesive-bonded fabric measurer for thickness passes through adhesive-bonded fabric thickness in the carding machine feeder
Degree measuring device determines weight.
In carding equipment 1, staple in bulk is conveyed by means of the inlet side 1a of equipment and passes through draw roll 2, preparing roller 3
It guides with transmission unit 4 to cylinder 5, so that staple in bulk is by shredding to single fiber and is aligned.In the transmission process phase of staple in bulk
Between, stripper roller and processing roller 6,7 are held the fibers on preparing roller 3 or cylinder 5, so that web 20 is formed, the fiber
Net is conveyed by doffer 8 towards outlet side 1b in 5 downstream of cylinder.In the described embodiment, cylinder 5 along rotate clockwise and will produce
Raw web 20 is transferred on top and lower part counter-rotational doffer 8.In order to can be by web 20 by 5 turns of cylinder
It moves on on doffer 8, a fairly small gap is set between cylinder 5 and doffer 8.In addition, the surface of doffer 8 is designed in this way,
So that can produce form locking between roller surface and the fiber to be shifted.One or more pressure roller 9,9' and circular defeated
The discharge unit of band 10,11 forms is sent to be adjacent to doffer 8, which when necessary can be equipped with one or more transfer
Roller 12.
Carding equipment 1 has the adjustment element of multiple high power for fiber alignment, these adjustment elements for example can be with
As doffer 8, pressure roller 9,9''s and/or omnidirectional roller servo-driver or Linear actuator, the servo is utilized to drive
Dynamic device or Linear actuator adjust the mutual spacing and its differential of the roller 8,9,9'.In addition, servo-driver or line
Property driver may be used as adjustment element, utilize the size in card wire gap of the adjustment element adjustment on cylinder 5.
For example, by pressure roller 9 relative to the lesser peripheral speed conpressed fibers net 20 of doffer 8 and herein by fiber along horizontal
To redirection.But conpressed fibers net 20 leads to the desired weight per unit area for then improving web 20, thus web
20 is closer and therefore generate smaller production length.This causes the speed of production of subsequent equipment also to decline.In order to compensate for
The unfavorable effect can reduce the staple in bulk of input in 1 upstream of carding equipment by the adjustment element of weight per unit area
Amount, the layer of thinner staple in bulk is transported on conveyer belt as a result, but guided more quickly to carding equipment 1, thus single
The regulated variable of position area weight is again close to the reference variable of weight per unit area.
Reach identical effect in the following way, that is, reduces the gap between doffer 8 and pressure roller 9.This also leads to fibre
Thus the redirection of the reinforcement of dimension transversely improves the weight per unit area of web 20 and therefore reduces production length.?
In two kinds of situations, MD/CD ratio is bigger.Multistage ground conpressed fibers net 20 has the following advantages that, that is, can relatively accurately adjust
MD/CD ratio, wherein the maximum influence on fiber alignment is generated by the differential between doffer 8 and the first pressure roller 9.?
Differential between first and second pressure rollers 9,9' improves desired result.
According to present invention provide that, along conveying direction follow cylinder 5, it is so structured that band or roller doffer wherein it
One that is, such as doffer 8 on or be disposed on one of pressure roller 9,9' jet beam 16, the jet beam has multiple sprays
Hole, each water jet 17 are struck with high pressure onto web 20 by the spray orifice.The fiber of web 20 is in the embodiment
In mutually reinforced on pressure roller, thus web 20 have in further conveying when fiber alignment almost keeps identical it is bigger
Intensity.In order to export the water of jet beam 16, pressure roller is configured to the pressure roller 9' of drawing-in type, and the pressure roller is put by unshowned pump
It sets under negative pressure and exports water.Because the main roller and cylinder 5 of carding equipment 1 are used for directional fiber equipped with multiple
Teeth portion circular needle cloth, so must be designed in this way by roller that jet beam 16 sprays 8,9,9', so that one side water is led
Out and not as web is transported further, the productivity of carding equipment is not on the other hand reduced.
According to the prior art, needle cloth 30 is as being similar to the continuously long band of saw blade so spirally and closely
It is abreast tensioned on roller, so that being had the gap not retaining between needle cloth pedestal 31 side by side.It is advantageous to can be,
It is disposed with multiple recess portions 32 in needle cloth pedestal 31, the longitudinal axis of these recess portions or the lateral tooth flank ground cloth for being oriented parallel to teeth portion 33
Set or the longitudinal axis of these recess portions needle cloth 30 wind when alignment roller 8,9,9' axis.30 benefit of needle cloth in the described embodiment
The periphery of the pressure roller 9' of drawing-in type is wound up into needle cloth pedestal 31, so that teeth portion 33 is on the outside of pressure roller 9' or in pressure
On the circumference of roller.It can be closely in another needle cloth pedestal side or needle cloth by spiral winding needle cloth pedestal 31
It arranges with being spaced from each other distance, wherein recess portion 32 works as perforation, is led to the water of jet beam 16 by the recess portion
Cross pressure roller 9' export.This details is described in Fig. 7 into Fig. 9.
In this embodiment, the pressure roller 9' of drawing-in type circumferentially has open that is, permeable structure, which can
To be covered partially by the needle cloth 30 of winding.The open structure of adsorption roller 9 can be by porous surface or by adding
The pipeline of the recovery entered generates.In addition, the adsorption roller 9 of drawing-in type is equipped with suction section in the region of end side, which is produced
Raw negative pressure and the water that jet beam is sucked out.
It is that the reinforcing of fiber is in the teeth portion 33 of needle cloth 30 with the further difference of the prior art in this embodiment
It is carried out between or.In the prior art, the reinforcing of fiber is at the porous conveying bottom of such as conveyer belt or porous roller
It is carried out on plate, which has structuring or smooth and at least partly flat surface.Here, fiber part
Ground is washed into hole and mutual eddy deformation or winding there.Meanwhile the water of jet beam being sucked out by the hole.It presses
According to the prior art, jet beam is run with pressure in the range of 60 bars to 400 bars.In the present invention, fiber is in needle cloth 30
In teeth portion 33 and between be extruded or be pressed into.The loose combination of fiber is more closer than mutual eddy deformation between each other, from
And the alignment of fiber or orientation be kept substantially it is identical.Therefore, with very small pressure duty, these pressure are according to cellulosic
Amount can amount to no more than 40 bars, because otherwise the teeth portion 33 of needle cloth 30 punches web 20.Therefore, in the embodiment
In, with pressure and the water work that may be significantly smaller than the prior art.In addition, the roller 8 of drawing-in type, 9,9' has than in traditional liquid
The much smaller diameter of roller is sucked out in the ruggedized equipment of pressure power, this means high challenge for the transporting of water.
Carding equipment 1 shown in FIG. 1 is equipped with lower part and top discharge unit, the discharge set configuration
Conveyer belt 10,11, and can therefore generate the two or more layers web 20 of separation.It is of course also possible to carding equipment
1 is discharged unit equipped with only one.
Nozzle of the jet beam 16 with multiple diameters with 0.5mm to 1.5mm, when working width is reduced, these sprays
Mouth can be capped by the corresponding end side of jet beam or be closed, to save energy.The quantity of nozzle may be at every cm work
Make in width 1 to 30 range, preferably every 5 to 20 nozzles of cm working width, wherein these nozzles are not required to be arranged in
In straight line, but with intersecting dislocation, for example can also mutually it be arranged side by side in multiple ranks.The arrangement of these nozzles
It is carried out as far as possible adjacent to 20 ground of web, to keep injection intensity and the therefore energy of promotion and to prevent water by pressure roller 9
Surface reflect back.
Two or three jet beams 16 can also be advantageously successively arranged on doffer 8 or pressure roller 9,9', as a result,
The reinforcing quite saved for alignment of fibers is hierarchically carried out, because hydraulic pressure is then by first to last jet beam 16
Increase.
In the embodiment of fig. 2, two conveyer belts 10,11 are replaced by adsorption roller 15, which, which is used as, is used for down
The concentration roller of the web of the web and top in portion.Show with what is wherein reinforced in carding equipment downstream progress hydraulic power
There is technology different, herein, adsorption roller 15 is the integrated component part of carding equipment 1.Therefore, web 20 does not pass through
The transfer of next conveyer belt and stretched, but slightly reinforced by carding equipment 1.In the described embodiment, web 20
Along conveying clockwise on adsorption roller 15, wherein the web of lower part is then in the web lower part on top and two
Web is passed through jet beam 16 together and is reinforced by means of water jet 17.Jet beam 16 is exported or is sucked out by adsorption roller 15
Water.The advantage is that multiple layers of the adsorption roller 15 for web 20, which is used as, concentrates roller, so that the web 20 of aggregation is total
At a position and carding equipment 1 is then lifted off with reinforcing.
Different from embodiment 1, adsorption roller 15 is equipped with (smooth) surface of rounding, the surface have multiple perforation or
Person's drilling can be exported the water of jet beam 16 by these perforation or drilling.Because also abandoning the whirlpool of fiber herein
Rheology shape and winding, to keep fiber alignment, so equally being advanced with the small pressure no more than 40 bars, wherein higher
Water is possible, because adsorption roller 15 has the ratio drawing-in type pressure roller 9' with the open structure based on perforation bigger
Diameter.In said embodiment, the spacing of the nozzle of jet beam 16 and web is no more than 5cm.Adsorption roller 15 can also be with
It is configured to so-called spunlaced roller.
Certain embodiment 1 can also be combined with all following embodiments, be not arranged only under cylinder 5 in this embodiment
The roller 8 of trip, 9,9' and 16 mating reaction of jet beam and at the same time adsorption roller 15 is equipped with jet beam 16 as discharge unit, with
Just connect or compress two layers of nonwoven fabric.
Because of slightly reinforcement fiber web in the first embodiment, the fiber in Fig. 2 and next embodiment shown in Fig. 3
Multiple layers of interconnection of net, so combination herein is also reasonable.
The embodiment of Fig. 3 is approximately equivalent to the embodiment of Fig. 2, wherein adsorption roller is by two conveyer belts 10,11 generations
It replaces.The layer of the lower part of web 20 is placed on the conveyer belt 11 of lower part by transferring roller 12.The layer on the top of web 20 is by turning
Roller 12 is moved to be placed on the conveyer belt 10 on top and by being further conveyed on conveyer belt 11 there and by means of hydraulic dynamic
The reinforcing of power and the web of lower part connect.Jet beam 16 is arranged in the transferring position of conveyer belt 10,11 in the described embodiment
Downstream, so as to two layer web interconnection.Can addedly provide, each additional jet beam be arranged in doffer 8 or
Person's pressure roller 9,9' region in, so as to reinforcement fiber web there.This has the following advantages that, that is, " freezes " there
The fiber alignment adjusted between cylinder 5 and doffer 8 is run with higher speed so as to the stabilization based on web and is combed
Machine.
Cylinder 5 is rotated counterclockwise in Fig. 4 and web is transferred on doffer 8, which redirects fiber herein
And based on different peripheral speed compressions or stretch web.The further of web is obtained between doffer 8 and pressure roller 9
Compression or stretching, which is then transferred to web on adsorption roller 13, which can be structured as jet stream
Spray net drum.Web is slightly reinforced on adsorption roller by jet beam by means of water jet, so as to be based on web
Bigger intensity with higher speed reprocess web.In the described embodiment, with low, such as 5 bars to 40 bars pressures
Power is reinforced and slightly compressed web.Because the alignment of fiber mainly carries out between cylinder 5 and doffer 8, most rationally
, the reinforcing is directly adjacent to 8 ground of doffer or carries out on the doffer, as this is shown in FIG. 5.According to figure
4 embodiment has the following advantages that, that is, there is the spacing of amplification between cylinder 5 and jet beam 16, wherein especially suitable
The water sprayed in light adhesive-bonded fabric does not influence carding process.Optimize for anchoring fiber orientation, web adds
Gu directly being carried out after cylinder 5 is transferred on doffer 8, as this is shown in FIG. 5.Because lacking pressure roller 9 in Fig. 5
And another conveying direction on web to adsorption roller 13 is therefore obtained, so web is added with water jet 17 by lower
It carries.
The embodiment of Fig. 4 and Fig. 5 can be supplemented with so-called compression set 14, which enlargedly shows in Fig. 6
Out.It is also possible that doffer 8 or pressure roller 9 are additionally configured to drawing-in type roller and are equipped with jet beam 16.
Section view in Fig. 6 with amplification illustrates adsorption roller 13.Adsorption roller 13 is it is so structured that the rolling of so-called sieve pore
Cylinder, which includes perforation plate cylinder, using supports fabrics and fine sieve or alternately by the housing of micropore
Cover the perforation plate cylinder.Alternatively, adsorption roller 13 is configured to structure roller, and the surface of the structure roller has perforation, with
Just 20 structure of web or pattern are assigned.
Adsorption roller 13 has multiple perforation 13a, passes through the water of these export jet beams 16 of perforating.In adsorption roller 13
It arranges the suction pipe with multiple suction seams, water is sucked out using negative pressure by the suction pipe.Nozzle is disposed on 13 top of adsorption roller
One draining beam 17 is ejected on web 20 by means of multiple nozzles by beam 16, the jet beam under high pressure.According to the present invention,
Jet beam 16 is with 1 bar to 40 bars of small pressure, the operation of preferably 5 bars to 20 bars of pressure.Jet beam 16 can use a row or
The multiple rows of water jet 17 of person is run.Web 20 extends on adsorption roller 13 from left to right in the direction of the arrow in the described embodiment
And it is continuously struck by water jet 17.Here, jet beam 16 and adsorption roller 13 are adjustably arranged spaced apartly.
It is preferred that along web 20 conveying direction in 16 upstream arrangement compression set 14 of jet beam, the compression set is along suction
The longitudinal axis of attached roller 13 applies pressure to web 20.It is rotationally solid that compression set 14 can use the joint on bracket
It is scheduled on unshowned suspension arrangement.Compression plate 14 is visible with side view in Fig. 6.Along its longitudinal extension part or in work width
On degree, compression plate 14 substantially extends in the whole length of adsorption roller 13.Compression plate 14 has the edge 14a of front, should
Web 20 is compressed on adsorption roller 13 by edge in pre-tensioned situation.
The extruding force of edge 14a and the edge can pass through the suspension arrangement tune of compression plate 14 to the bearing of web 20
It is whole.Compression plate 14 for example can the band made of metal or plastics constitute and and therefore bullet slight curving using pressure
It is compressed on web 20 to property.Here, the free end of compression set 14 or edge 14a are along the conveying side of web 20
To showing.
Compression set 14 has technical effect that web 20 compresses on fairly small space, then passes through jet beam
16 are reinforced.Therefore, it is not necessary according to the compression using roller or the prior art of band.Another advantage is that described
It is compressed in the compression for generating fiber when will reinforce by water jet, prevents the bleeding of each fiber as a result, this eventually leads to more
Good nonwoven products.
Importantly, compression set is closely arranged at water jet 17 for the present invention according to the embodiment
Upstream that is, with the spacing of 1mm to 20mm arrangement.Thus prevent web 20 in the bigger region of draining 16 upstream of beam
In or be inhaled into adsorption roller 13 along production mode reform by the negative pressure in suction tube and damaged fiber net.Conversely,
Using in the described embodiment as the compression set 14 of curved plate can by compression pass through water jet reinforce
The intensity along web longitudinal direction is improved before, because edge 14a is only slided on the surface of web 20.Conversely, in web
The variation of the orientation along fiber does not occur on 20 entire cross section.
Perforation 13a in adsorption roller has entry zone 13b, conveying direction cloth of the entry zone along web 20
It sets in 17 upstream of water jet.Entry zone 13b be designed as wedge shape, so as to suction by negative pressure perforation 13a in only slowly
It is promoted and unguyed web 20 is slowly compressed in the case where no fibre-glide by aspirating air.
In the described embodiment, the edge 14a of compression set adjacent to 17 ground of water jet until arrange and herein at least
Partly cover entry zone 13b.Therefore, web 20 is compressed to by compression set 14 along the longitudinal axis of adsorption roller 13
On adsorption roller.The fiber being arranged only in perforation 13a and entry zone 13b is mutually wound.It only exists in entry zone 13b
The small region of fiber 20 is temporarily stretched in perforation 13a by the negative pressure of suction.
Needle cloth 30 for doffer or pressure roller 8,9 describes in the embodiment of Fig. 7 to Fig. 9.Fig. 7 shows needle cloth 30
First embodiment, multiple teeth portion 33 are successively arranged on needle cloth pedestal 30 in this first embodiment.30 company of being configured to of needle cloth
Continuous wire, the wire are tensed on the surface of doffer or pressure roller 8,9 using needle cloth pedestal 31.Teeth portion 33 is at needle cloth bottom
31 tops of seat extend, wherein tooth root 35 is transferred in needle cloth pedestal 31.Needle cloth pedestal 31 is more broadly constituted than teeth portion 33, so as to
The platform for being used for aligned fibers is on the one hand kept between teeth portion 33, but is on the other hand also kept for exporting water jet 17
Sufficient platform.In this regard, needle cloth pedestal 31 have multiple recess portions 32, these recess portions be configured in the described embodiment rectangle and
And it is corresponding with the perforation in doffer or pressure roller 8,9.
Fig. 8 shows the schematical arrangement on the needle cloth 30 to doffer 8 of three rows tension.Doffer 8 has multiple wear
Hole 8a, these perforation are configured to long hole in the described embodiment.Recess portion 32 in needle cloth pedestal 31 is roomily added in this way, makes
The sufficient opening itself always remained in the assembly of the dislocation of needle cloth 30 in doffer 8 is obtained, can be sucked out using the opening
The water of jet beam 16.It is always ideally consistent with the perforation 8a in doffer 8 in the recess portion 32 in needle cloth 30.But, this with
In the manufacture of perforation 8a in doffer 8 and premised on quite high accuracy in the recess portion 32 in needle cloth pedestal 31.Because
Several kms of needle cloth wire are wound up on roller longly, thus needle cloth wire the smallest tolerance in end be summed into it is big inclined
Difference, recess portion 32 no longer can be consistent with perforation 8a at the end of winding process as a result,.In addition, also being produced in the assembly of needle cloth 30
Raw inaccuracy.In addition, disclosing the deformation scheme of low price in the described embodiment, examined from the beginning in the deformation scheme
Consider and utilizes covering recess portion 32 and opening 8a.Certain embodiment can also be set for pressure roller 9.
Fig. 9 shows a kind of alternative needle cloth, is at least partly configured to circular or half in the needle cloth center dant 32
It is circular.In the described embodiment, needle cloth 30 is wound three times around doffer 8.Needle cloth 31 have multiple recess portions 32, these recess portions with
Uniform spacing is added in needle cloth pedestal 31 as semicircle.With recess portion 32 correspondingly, circular wear is disposed in doffer 8
Hole 8a.In order to obtain sufficient opening angle, while needle cloth pedestal 31 is less expensively designed, needle cloth 30 is laid with assembly simultaneously
Wire, assembly wire manufacture is arranged with nearest needle or the predetermined spacing of needle cloth pedestal.It is borrowed in needle cloth 30
Help on doffer 8, for example every 10 rotations of solder joint it is intermediate fixed after, assembly wire can be removed and discharged extremely
The present covering perforation 8a the other half.According to the principle, the assembly of needle cloth 30 may also be used without the standard size of recess portion
Needle cloth pedestal 31.Therefore, it is possible to use the needle cloth of standard, which only has on roller in each rotation mutually bigger
Spacing.
Reference signs list:
1 carding equipment
1a inlet side
1b outlet side
2 draw rolls
3 preparing rollers
4 transmission units
5 cylinders
6 stripper rollers
7 processing rollers
8 doffers
8a perforation
9 pressure rollers
9' drawing-in type pressure roller
10 conveyer belts
11 conveyer belts
12 transferring rollers
13 adsorption rollers
13a perforation
13b entry zone
14 compression sets
The edge 14a
15 adsorption rollers
16 jet beams
17 water jets
20 webs
30 needle cloth
31 needle cloth pedestals
32 recess portions
33 teeth portion
34 tooth tops
35 tooth roots
36 assembly wires
Claims (28)
1. carding equipment, with inlet side (1a), staple in bulk is transported in the inlet side by means of feeder, pass through roller system
System shredding to single fiber and is aligned, and by the outlet side (1b) at least one discharge unit in order to be further processed
And transported as at least one web (20), wherein the carding equipment (1) have reinforced for hydraulic power described in extremely
The mechanism of a few web (20), the carding equipment (1) have at least one cylinder (5) and at least one doffer (8),
At least one described doffer (8) arranged downstream has at least one pressure roller (9), which is characterized in that at least one described doffer (8) or
Person's pressure roller (9,9') is configured to drawing-in type roller, and the drawing-in type roller (8,9,9') has needle cloth (30) on its circumference, the needle
Cloth is configured to guide water jet (17) to the drawing-in type roller (8,9,9'), and the web (20) is in the drawing-in type roller
It is reinforced on (8,9,9').
2. carding equipment according to claim 1, which is characterized in that the mechanism reinforced for hydraulic power includes
Multiple water jets (17) are ejected on the web (20) by least one jet beam (16), the jet beam.
3. carding equipment according to claim 1, which is characterized in that the needle cloth (30) has in needle cloth pedestal (31)
Recess portion (32), the recess portion are corresponding with the opening in the drawing-in type roller (8,9,9').
4. carding equipment according to claim 1, which is characterized in that the needle cloth (30) is tensioned using multiple spirals to pumping
On suction roller (8,9,9'), wherein remaining with spacing between each spiral, water can be flowed out or is sucked out between the spacing
Beam (17).
5. carding equipment according to claim 2, which is characterized in that the jet beam (16) is with 5 bars to 40 bars of pressure
Operation.
6. carding equipment according to any one of claim 2 to 4, which is characterized in that the discharge set configuration is to inhale
Attached roller (15), wherein the reinforcement fiber web (20) between the adsorption roller (15) and jet beam (16).
7. carding equipment according to claim 6, which is characterized in that on the adsorption roller (15) together guidance and
Mutually reinforce two or more layers web.
8. carding equipment according to any one of claim 2 to 4, which is characterized in that the discharge set configuration is extremely
A few conveyer belt (10 or 11).
9. carding equipment according to claim 8, which is characterized in that the discharge set configuration is at least two conveyer belts
(10,11), guide together on the conveyer belt and mutually reinforce two or more layers web.
10. carding equipment according to any one of claim 2 to 4, which is characterized in that the discharge set configuration is to inhale
Attached roller (13), the adsorption roller are configured to sieve pore roller, spunlaced roller or structure roller.
11. carding equipment according to claim 10, which is characterized in that the adsorption roller (13) and compression set (14)
Mating reaction.
12. wherein staple in bulk is at inlet side (1a) by means of feeder for the method for the reinforcement fiber web in carding equipment
Conveying, by roller system shredding to single fiber and is aligned, and passes through the outlet side (1b) at least one discharge unit
It is transported to be further processed as at least one web (20), wherein in the carding equipment (1) internal hydraulic pressure power
Ground reinforces at least one described web (20), and the web is transferred at least one doffer (8) from least one cylinder (5)
It above and by least one pressure roller (9) compresses, which is characterized in that at least one described doffer (8) or pressure roller (9,9') structure
It makes as drawing-in type roller, the drawing-in type roller (8,9,9') has needle cloth (30) on its circumference, and the web (20) exists
It is reinforced on the drawing-in type roller (8,9,9'), keeps the orientation of fiber.
13. according to the method for claim 12, which is characterized in that the reinforcing of hydraulic power is by means of multiple water jets (17)
It carries out, the water jet is ejected at least one described web (20).
14. according to the method for claim 13, which is characterized in that at least one described web (20) is in adsorption roller
It is reinforced on (13,15), the adsorption roller is arranged in cylinder (5) downstream along conveying direction.
15. according to the method for claim 14, which is characterized in that on the adsorption roller (15) together guidance and phase
Mutually reinforce two or more layers web (20).
16. according to the method for claim 12, which is characterized in that at least one described web (20) is defeated at least one
It send and is reinforced on band (10 or 11).
17. according to the method for claim 14, which is characterized in that at least one described web (20) is in adsorption roller
(13) it is reinforced on, which is configured to sieve pore roller, spunlaced roller or structure roller.
18. according to the method for claim 17, which is characterized in that compress the web before in hydraulic power reinforcing
(20)。
19. according to the method for claim 13, which is characterized in that the reinforcing of the hydraulic power is with 5 bars to 40 bars of pressure
Power operation.
20. carding equipment, with inlet side (1a), staple in bulk is transported in the inlet side by means of feeder, pass through roller
System shredding is to single fiber and is aligned, and by the outlet side (1b) at least one discharge unit in order to further plus
Work and transported as at least one web (20), wherein the carding equipment (1) have reinforced for hydraulic power described in
The mechanism of at least one web (20), the discharge set configuration are adsorption roller, and the web (20) is in the absorption
It is reinforced between roller and jet beam (16), multiple water jets are ejected on the web (20) by the jet beam (16),
It is characterized in that, the adsorption roller and compression set (14) mating reaction, the compression set are configured to compression plate, extruding force
Adjustable, the compression plate extends in the whole length of adsorption roller (13) and is arranged in institute with the spacing of 1mm to 20mm
State the upstream of the water jet (17) of jet beam (16).
21. carding equipment according to claim 20, which is characterized in that on adsorption roller (15) together guidance and phase
Mutually reinforce two or more layers web (20).
22. the carding equipment according to claim 20 or 21, which is characterized in that the adsorption roller (13) is configured to sieve pore
Roller, spunlaced roller or structure roller.
23. the carding equipment according to claim 20 or 21, which is characterized in that the jet beam (16) is with 5 bars to 40 bars
Pressure operation.
24. wherein staple in bulk is at inlet side (1a) by means of feeder for the method for the reinforcement fiber web in carding equipment
Conveying, by roller system shredding to single fiber and is aligned, and passes through the outlet side (1b) at least one discharge unit
It is transported to be further processed as at least one web (20), wherein in the carding equipment (1) internal hydraulic pressure power
Ground reinforces at least one described web (20), and the web is transferred at least one doffer (8) from least one cylinder (5)
It above and by least one pressure roller (9) compresses, which is characterized in that at least one described web (20) adds on drawing-in type roller
Gu the drawing-in type roller is arranged in cylinder (5) downstream along conveying direction, and compresses the fibre before in hydraulic power reinforcing
It ties up net (20), the compression is carried out by the adjustable compression plate of extruding force, and the compression plate is wide in work when that will reinforce
Extruding force is applied to the fiber on degree.
25. according to the method for claim 24, which is characterized in that the reinforcing of hydraulic power is by means of multiple water jets (17)
It carries out, the water jet is ejected at least one described web (20).
26. according to the method for claim 25, which is characterized in that the reinforcing of the hydraulic power is with 5 bars to 40 bars of pressure
Power operation.
27. according to the method for claim 24, which is characterized in that guide on adsorption roller (15) and mutually add together
Gu two or more layers web (20).
28. according to the method for claim 24, which is characterized in that at least one described web (20) is in adsorption roller
(13) it is reinforced on, which is configured to sieve pore roller, spunlaced roller or structure roller.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102015102810.7A DE102015102810A1 (en) | 2015-02-27 | 2015-02-27 | Carding machine and method for solidifying at least one batt |
| DE102015102810.7 | 2015-02-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105926086A CN105926086A (en) | 2016-09-07 |
| CN105926086B true CN105926086B (en) | 2019-01-11 |
Family
ID=54849993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610028521.7A Active CN105926086B (en) | 2015-02-27 | 2016-01-15 | Carding device and method for consolidating at least one fibrous web |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP3061855B1 (en) |
| CN (1) | CN105926086B (en) |
| DE (1) | DE102015102810A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110777450B (en) * | 2018-07-31 | 2022-08-30 | 特吕茨施勒集团欧洲公司 | Method for producing a nonwoven fabric by means of a carding machine |
| DE102021103192A1 (en) * | 2021-02-11 | 2022-08-11 | Trützschler GmbH & Co Kommanditgesellschaft | Card for the manufacture of fleece from fibrous material |
| CN113550035B (en) * | 2021-07-22 | 2022-11-04 | 南通双弘纺织有限公司 | Mixed carding machine and antibacterial blended yarn production method |
| DE202022106415U1 (en) * | 2022-11-15 | 2024-02-16 | Autefa Solutions Germany Gmbh | Fiber treatment plant |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE757356A (en) * | 1970-10-09 | 1971-03-16 | Lambert Leopold | Lifting fibrous webs from carding rollers - using air jets |
| DE19938809A1 (en) * | 1999-08-19 | 2001-02-22 | Fleissner Maschf Gmbh Co | Manufacture of absorbent non-woven for absorbing and holding liquids, consist of wood pulp fibers carried on support layer by initial deposition of micro-fibers on support layer |
| DE10008746A1 (en) * | 2000-02-24 | 2001-08-30 | Fleissner Maschf Gmbh Co | Method and device for producing composite nonwovens by means of hydrodynamic needling |
| EP1176235A1 (en) * | 2000-07-26 | 2002-01-30 | Maschinenfabrik Rieter Ag | Method and apparatus for making filament like textile products |
| DE10344672A1 (en) * | 2003-09-25 | 2005-04-14 | Fleissner Gmbh | Process for the hydrodynamic solidification of a substantially homogeneous layer of fibers of any type and equipment for carrying out the process |
| ES2286577T3 (en) * | 2004-04-22 | 2007-12-01 | Asselin-Thibeau | CARDING MACHINE WITH AN ASPIRANT ROTARY TRANSFER ORGAN. |
| FR2881758B1 (en) * | 2005-02-08 | 2007-03-30 | Rieter Perfojet Sa | CARD AND MACHINE FOR PRODUCING A NON-WOVEN |
| CN202107818U (en) * | 2011-05-23 | 2012-01-11 | 东华大学 | Novel disordered wet forming system |
-
2015
- 2015-02-27 DE DE102015102810.7A patent/DE102015102810A1/en not_active Withdrawn
- 2015-12-14 EP EP15003548.3A patent/EP3061855B1/en active Active
-
2016
- 2016-01-15 CN CN201610028521.7A patent/CN105926086B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| EP3061855A1 (en) | 2016-08-31 |
| EP3061855B1 (en) | 2019-02-27 |
| CN105926086A (en) | 2016-09-07 |
| DE102015102810A1 (en) | 2016-09-01 |
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