CN105692051A - 气垫输送带 - Google Patents

气垫输送带 Download PDF

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CN105692051A
CN105692051A CN201610174320.8A CN201610174320A CN105692051A CN 105692051 A CN105692051 A CN 105692051A CN 201610174320 A CN201610174320 A CN 201610174320A CN 105692051 A CN105692051 A CN 105692051A
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parts
layer
conveyer belt
rubber layer
air
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黎科
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LIUZHOU-SHI ZHONGJINGKEJI Co Ltd
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LIUZHOU-SHI ZHONGJINGKEJI Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30—Belts or like endless load-carriers
    • B65G15/32—Belts or like endless load-carriers made of rubber or plastics
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
    • C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/02—Elements
    • C08K3/04—Carbon
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/48—Wear protection or indication features
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2206—Oxides; Hydroxides of metals of calcium, strontium or barium
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C08K2003/265—Calcium, strontium or barium carbonate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/011—Nanostructured additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16—Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

本发明公开了一种气垫输送带，涉及输送机制造技术领域，包括有氯化丁基橡胶层和金属网层，输送带本体自上而下设有耐磨橡胶层、所述金属网层、所述氯化丁基橡胶层、玻璃纤维层和防老化橡胶层。较之现有技术，本发明可以解决现有气垫带式输送机输送带使用寿命短的问题。

Description

气垫输送带
技术领域
本发明涉及输送机制造技术领域，尤其是一种用于货物输送的气垫输送带。
背景技术
目前，如水泥、煤、粘土等散体物料的运输大多是用气垫带式输送机进行输，该气垫带式输送机在输送带下方设有气室；物料输送时，压缩空气从气室上表面的节流孔喷出，在输送带与气室上表面之间以形成气垫支承；通常输送带由氯化丁基橡胶本体和设在其内的金属网层制成。这种输送带在使用过程中存在如下问题：输送带的上表面要被物料冲击、摩擦，易磨损，下表面要被压缩空气冲击时，易老化变形，导致输送带使用寿命缩短。
发明内容
本发明所要解决的技术问题是提供一种气垫输送带，以解决现有气垫带式输送机输送带使用寿命短的问题。
本发明解决技术问题所采用的技术方案为：这种气垫输送带包括有氯化丁基橡胶层和金属网层，输送带本体自上而下设有耐磨橡胶层、所述金属网层、所述氯化丁基橡胶层、玻璃纤维层和防老化橡胶层。
上述气垫输送带技术方案中，更具体的技术方案还可以是：所述耐磨橡胶层由以下重量份的组分配比制成：顺丁橡胶40份～50份，烟片橡胶20份～30份，乳聚丁苯橡胶20份～30份，硫磺1.5份～3份，促进剂3.5份～5份，芳纶短纤维8份～10份，补强剂50份～60份，防老剂4份～6份，活性剂8份～10份，软化剂12份～15份。
进一步的：所述防老化橡胶层由以下重量份的组分配比制成：三元乙丙橡胶90份～100份，硫磺1.8份～2份，甲基丙烯酸二甲氨基乙酯1.2～1.5份，硫化促进剂1份～2份，纳米氧化钙3份～5份，氧化镁2份～3份，丙烯酸十八酯0.8份～1份，炭黑40份～50份，碳酸钙40份～45份，软化剂48份～50份。
由于采用了上述技术方案，本发明与现有技术相比具有如下有益效果：由于输送带本体的上层为耐磨橡胶层，下层为防老化橡胶层，输送带的使用寿命提高了一倍以上；而将氯化丁基橡胶层作为中间层，并在中间层上下分别设有金属网层和玻璃纤维层，一则是为了输送带本体被压缩空气冲击构成的气垫支承时，上层的金属网层向上弯曲变形托起耐磨橡胶层上的物料；二则是输送带卸料转向时，下层的玻璃纤维层可促使输送带本体快速复位、不变形，提高输送带的使用寿命。
附图说明
图1是本发明实施例的结构示意图。
具体实施方式
以下结合附图对本发明作进一步详述：
实施例1：
如图1所示的气垫输送带包括有氯化丁基橡胶层3和金属网层2，输送带本体自上而下设有耐磨橡胶层1、金属网层2、氯化丁基橡胶层3、玻璃纤维层4和防老化橡胶层5；其中：耐磨橡胶层1由以下重量份的组分配比制成：顺丁橡胶40份，烟片橡胶20份，乳聚丁苯橡胶20份，硫磺1.5份，促进剂3.5份，芳纶短纤维8份，补强剂50份，防老剂4份，活性剂8份，软化剂12份；防老化橡胶层由以下重量份的组分配比制成：三元乙丙橡胶90份，硫磺1.8份，甲基丙烯酸二甲氨基乙酯1.2，硫化促进剂1份，纳米氧化钙3份，氧化镁2份，丙烯酸十八酯0.8份，炭黑40份，碳酸钙40份，软化剂48份。
实施例2：
如图1所示的气垫输送带包括有氯化丁基橡胶层3和金属网层2，输送带本体自上而下设有耐磨橡胶层1、金属网层2、氯化丁基橡胶层3、玻璃纤维层4和防老化橡胶层5；其中：耐磨橡胶层1由以下重量份的组分配比制成：顺丁橡胶50份，烟片橡胶30份，乳聚丁苯橡胶30份，硫磺3份，促进剂5份，芳纶短纤维10份，补强剂60份，防老剂6份，活性剂10份，软化剂15份。防老化橡胶层由以下重量份的组分配比制成：三元乙丙橡胶100份，硫磺2份，甲基丙烯酸二甲氨基乙酯1.5份，硫化促进剂2份，纳米氧化钙5份，氧化镁3份，丙烯酸十八酯1份，炭黑50份，碳酸钙45份，软化剂50份。

Claims (3)

1.一种气垫输送带，包括有氯化丁基橡胶层（3）和金属网层（2），其特征在于：输送带本体自上而下设有耐磨橡胶层（1）、所述金属网层（2）、所述氯化丁基橡胶层（3）、玻璃纤维层（4）和防老化橡胶层（5）。
2.根据权利要求1所述的气垫输送带，其特征在于：所述耐磨橡胶层（1）由以下重量份的组分配比制成：顺丁橡胶40份～50份，烟片橡胶20份～30份，乳聚丁苯橡胶20份～30份，硫磺1.5份～3份，促进剂3.5份～5份，芳纶短纤维8份～10份，补强剂50份～60份，防老剂4份～6份，活性剂8份～10份，软化剂12份～15份。
3.根据权利要求1所述的气垫输送带，其特征在于：所述防老化橡胶层由以下重量份的组分配比制成：三元乙丙橡胶90份～100份，硫磺1.8份～2份，甲基丙烯酸二甲氨基乙酯1.2～1.5份，硫化促进剂1份～2份，纳米氧化钙3份～5份，氧化镁2份～3份，丙烯酸十八酯0.8份～1份，炭黑40份～50份，碳酸钙40份～45份，软化剂48份～50份。
CN201610174320.8A 2016-03-24 2016-03-24 气垫输送带 Pending CN105692051A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107314065A (zh) * 2017-08-07 2017-11-03 焦作市明兴制动器材厂 一种橡胶制动带及其制备方法

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001048329A (ja) * 1999-08-09 2001-02-20 Ichikawa Woolen Textile Co Ltd 搬送用耐熱ベルト及びその製造方法
WO2001053073A1 (en) * 2000-01-19 2001-07-26 Chemfab Corporation Non-curling reinforced composite membranes with differing opposed faces, methods for producing and their use in varied applications
CN101020530A (zh) * 2007-03-23 2007-08-22 无锡市宝通带业有限公司 一种防撕裂、耐磨损输送带
CN101085655A (zh) * 2006-06-09 2007-12-12 青岛橡六集团有限公司 乙丙胶钢丝绳芯耐高温提升带
CN102127253A (zh) * 2010-11-16 2011-07-20 安徽天地人科技集团输送带有限公司 煤矿用钢丝绳芯阻燃输送带
CN102730364A (zh) * 2012-07-11 2012-10-17 安徽中意胶带有限责任公司 一种耐寒耐热的钢丝绳芯阻燃输送带
CN103213807A (zh) * 2013-04-09 2013-07-24 江苏凯嘉胶带有限公司 一种耐高温钢丝绳芯提升带
CN104387677A (zh) * 2014-11-05 2015-03-04 安徽龙川橡塑科技有限公司 一种防老化橡胶

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001048329A (ja) * 1999-08-09 2001-02-20 Ichikawa Woolen Textile Co Ltd 搬送用耐熱ベルト及びその製造方法
WO2001053073A1 (en) * 2000-01-19 2001-07-26 Chemfab Corporation Non-curling reinforced composite membranes with differing opposed faces, methods for producing and their use in varied applications
CN101085655A (zh) * 2006-06-09 2007-12-12 青岛橡六集团有限公司 乙丙胶钢丝绳芯耐高温提升带
CN101020530A (zh) * 2007-03-23 2007-08-22 无锡市宝通带业有限公司 一种防撕裂、耐磨损输送带
CN102127253A (zh) * 2010-11-16 2011-07-20 安徽天地人科技集团输送带有限公司 煤矿用钢丝绳芯阻燃输送带
CN102730364A (zh) * 2012-07-11 2012-10-17 安徽中意胶带有限责任公司 一种耐寒耐热的钢丝绳芯阻燃输送带
CN103213807A (zh) * 2013-04-09 2013-07-24 江苏凯嘉胶带有限公司 一种耐高温钢丝绳芯提升带
CN104387677A (zh) * 2014-11-05 2015-03-04 安徽龙川橡塑科技有限公司 一种防老化橡胶

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107314065A (zh) * 2017-08-07 2017-11-03 焦作市明兴制动器材厂 一种橡胶制动带及其制备方法

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