CN105690542B - Building block processing unit (plant) is used in one kind experiment - Google Patents
Building block processing unit (plant) is used in one kind experiment Download PDFInfo
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- CN105690542B CN105690542B CN201610118631.2A CN201610118631A CN105690542B CN 105690542 B CN105690542 B CN 105690542B CN 201610118631 A CN201610118631 A CN 201610118631A CN 105690542 B CN105690542 B CN 105690542B
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- pressure
- plate
- mould
- steelframe
- moulding box
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
Building block processing unit (plant) is used in one kind experiment, and it is related to the manufacture field of construction material, and in particular to building block processing unit (plant) is used in one kind experiment.The present invention is to solve can cause the problem of test material is wasted using shaping mechanism for building block in the research of existing new type block.Experiment is made up of with building block processing unit (plant) steelframe, pressure mould and pressure-bearing mould;The steelframe is made up of steelframe top plate, steelframe bottom plate and column;The pressure mould is made up of pressure mould top plate, pressure molding head, four first montants, the first jack and the second jack;The pressure molding head is made up of pressure mould connecting plate, framed pressure head, pressure head bottom plate and hex bolts;The pressure-bearing mould is made up of pressure-bearing mould moulding box, core rod, core rod location-plate, test specimen supporting plate, moulding box supporting plate and the second ribbed stiffener.The present invention is used to prepare experiment building block.
Description
Technical field
The present invention relates to the manufacture field of construction material, and in particular to building block processing unit (plant) is used in one kind experiment.
Background technology
Masonry structure is a kind of important structure type in building structure, the mainly common coagulation used at present in building
Earth building blocks.And with industrial expansion, about 2.4 hundred million tons/year of China's slag yield.Although these trade wastes are used as admixture
Utilize in concrete, but yield increases year by year, slag can not be utilized cmpletely with flyash.Therefore actively open
Hair is had important practical significance using slag or slag and flyash as the new type block of the energy-conserving and environment-protective of base material.
The match ratio suitable for preparing alkali--activated slag cement building block is had now been developed in laboratory.Concrete segment is
Prepared using sizing test block forming machine, it is adaptable to factorial praluction.Have the advantages that block forming is fast, Forming Quality is good, but
It is that the building block yield that building block processing factory once produces is big, required raw material are more, and forming machine is used in the research of new type block
The waste of test material can be caused by preparing building block.Therefore, wanting for building block is prepared with reference to industrialized production building block technique and laboratory
The research and development that ask is used for alkali--activated slag cement building block there is provided a kind of laboratory test with building block process equipment are necessary.
The content of the invention
The present invention is to solve can cause test material wave using shaping mechanism for building block in the research of existing new type block
The problem of taking, and a kind of experiment is provided and uses building block processing unit (plant).
A kind of experiment of the present invention is made up of with building block processing unit (plant) steelframe, pressure mould and pressure-bearing mould;The steelframe is by steelframe
Top plate, steelframe bottom plate and column composition;The pressure mould is by pressure mould top plate, pressure molding head, four first montants, 1,000
Jin top and the second jack composition;The pressure molding head is by pressure mould connecting plate, framed pressure head, pressure head bottom plate and hex bolts
Composition;The pressure-bearing mould is by pressure-bearing mould moulding box, core rod, core rod location-plate, test specimen supporting plate, moulding box supporting plate and the second ribbed stiffener group
Into;The steelframe top plate and column are connected by the angle welding between steelframe top plate and column, the steelframe top plate and column
Web between angle pass through angle steel reinforcement of weld;The steelframe bottom plate and column are by between steelframe bottom plate and column
Angle welding connection, the angle between the web of the steelframe bottom plate and column is provided with the first ribbed stiffener;The pressure mould
Connecting plate is fixedly connected with pressure mould top plate by four first montants and nut;First jack is arranged on steelframe top plate
The center of upper surface, second jack is arranged on the center of pressure mould connecting plate upper surface;The pressure mould
Connecting plate is with the framed surrounding of pressure head by solder joints, and the framed lower end of the pressure head is connected with pressure head bottom by hex bolts
Plate, the pressure head is framed to be provided with the groove matched with the core rod location-plate top;The center of the moulding box supporting plate is provided with
Hole, the pressure-bearing mould moulding box is arranged in the hole of moulding box supporting plate center, the periphery of the pressure-bearing mould moulding box and moulding box
The edge of the hole of supporting plate center is by solder joints, the folder between the side of the pressure-bearing mould moulding box and moulding box supporting plate
The second ribbed stiffener is provided with angle;The moulding box supporting plate is fixedly connected with steelframe top plate by four second montants and nut,
And by solder joints on the edge of a wing of column;The center of the pressure-bearing mould moulding box short side side plate sets fluted;It is described
The lower central position of core rod location-plate is provided with two grooves being engaged with core rod, and by welding the upper surface with core rod
Engagement;The bottom of the core rod location-plate is provided at both ends with two and pressure-bearing mould moulding box short side side plate center fit depressions
Groove;Test specimen supporting plate is provided with below the pressure-bearing mould moulding box, four are provided between the steelframe bottom plate and test specimen supporting plate
Individual 3rd jack.
Principle:After building block is extruded successfully by the mould that presses, while controlling on the second jack pressure and steelframe bottom plate
3rd jack unloads drops, and the building block of shaping is extruded, and building block drops to untill can be taken off building block jointly with test specimen supporting plate, will
Test specimen supporting plate holds up building block and places fog room maintenance.Circulation prepares building block successively.
The beneficial effects of the invention are as follows:
1st, experiment of the invention with building block processing unit (plant) is simple in construction, cheap, simple operation, block forming it is fast, de-
The mould time is short, occupy little space, reusable.
2nd, the extruding force that the mould that pressed during block forming applies is more uniform, can process closely knit building-block uniform in material,
Eliminate the tedious steps for needing manual compression or forcing press to extrude in existing laboratory, it is to avoid manually give extruding force,
Overcome the inconsistent shortcomings and deficiencies of the uneven caused building block product each several part intensity of pressure.Laboratory test is added with building block
The pressure mould and pressure-bearing mould of construction equipment are realized to move up and down by the jack between steel plate and montant to be applied with load.Set pressure-bearing
The height of mould is higher than the height of building block, can avoid repeatedly adding raw material during extrusion forming.
Brief description of the drawings
Fig. 1 is the floor map of experiment building block processing unit (plant);
Fig. 2 is the shaft side figure of experiment building block processing unit (plant);
Fig. 3 is the front view of experiment building block processing unit (plant);
Fig. 4 is the side view of experiment building block processing unit (plant);
Fig. 5 is the shaft side figure of the steelframe;
Fig. 6 is the front view of the steelframe;
Fig. 7 is the side view of the steelframe;
Fig. 8 is the shaft side figure of the pressure mould;
Fig. 9 is the front view of the pressure mould;
Figure 10 is the side view of the pressure mould;
Figure 11 is molded the horizontal projection of head for the pressure;
Figure 12 is molded the side view of head for the pressure;
Figure 13 is molded the front view of head for the pressure;
Figure 14 is the shaft side figure of the pressure-bearing mould;
Figure 15 is the front view of the pressure-bearing mould;
Figure 16 is the side view of the pressure-bearing mould;
Figure 17 is the horizontal projection of the pressure-bearing mould moulding box;
Figure 18 is the front view of the pressure-bearing mould moulding box;
Figure 19 is the side view of the pressure-bearing mould moulding box.
Embodiment
Embodiment one:Illustrate present embodiment with reference to Fig. 1~Figure 19, a kind of experiment of present embodiment is added with building block
Frock is put to be made up of steelframe, pressure mould and pressure-bearing mould;The steelframe is made up of steelframe top plate 3, steelframe bottom plate 16 and column 18;Institute
Pressure mould is stated to be made up of pressure mould top plate 1, pressure molding head, four first montants 2, the first jack 4 and the second jack 5;
The pressure molding head is made up of pressure mould connecting plate 6, pressure head framed 8, pressure head bottom plate 9 and hex bolts 7;The pressure-bearing mould by
Pressure-bearing mould moulding box 13, core rod 12, core rod location-plate 11, test specimen supporting plate 14, the ribbed stiffener 19 of moulding box supporting plate 15 and second are constituted;Institute
Stating steelframe top plate 3 and column 18 is connected by the angle welding between steelframe top plate 3 and column 18, and the steelframe top plate 3 is with standing
Angle between the web of post 18 passes through the reinforcement of weld of angle steel 17;The steelframe bottom plate 16 and column 18 are by steelframe bottom plate
Angle between angle welding connection between 16 and column 18, the web of the steelframe bottom plate 16 and column 18 is provided with first
Ribbed stiffener 10;The pressure mould connecting plate 6 is fixedly connected with pressure mould top plate 1 by four first montants 2 and nut;Described
One jack 4 is arranged on the center of the upper surface of steelframe top plate 3, and second jack 5 is arranged on pressure mould connecting plate 6
The center on surface;The surrounding of the pressure mould connecting plate 6 and pressure head framed 8 by solder joints, the pressure head framed 8
Lower end is connected with pressure head bottom plate 9 by hex bolts 7, and the pressure head framed 8 is provided with to match with the thickness of core rod location-plate 11
Groove;The center of the moulding box supporting plate 15 is provided with hole, and the pressure-bearing mould moulding box 13 is arranged in moulding box supporting plate 15
In hole at the heart, the periphery of the pressure-bearing mould moulding box 13 is with the edge of the hole of the center of moulding box supporting plate 15 by connecing
Close, the angle between the side of the pressure-bearing mould moulding box 13 and moulding box supporting plate 15 is provided with the second ribbed stiffener 19;The mould
Case supporting plate 15 is fixedly connected with steelframe top plate 3 by four second montants 21 and nut, and by solder joints in column 18
The edge of a wing on;The center of the pressure-bearing mould moulding box short side side plate 13-2 sets fluted;Under the core rod location-plate 11
Portion center is provided with two grooves being engaged with core rod 12, and is engaged by welding with the upper surface of core rod 12;It is described
The bottom of core rod location-plate 11 is provided at both ends with two and pressure-bearing mould moulding box short side side plate 13-2 centers fit depressions
Groove;The lower section of the pressure-bearing mould moulding box 13 is provided with test specimen supporting plate 14, is set between the steelframe bottom plate 16 and test specimen supporting plate 14
It is equipped with four the 3rd jack 20.
Embodiment two:Present embodiment from unlike embodiment one:The axle of first jack 4
The axis of line and the second jack 5 is overlapped.Other are identical with embodiment one.
Embodiment three:Present embodiment from unlike embodiment one or two:The pressure mould top plate
1st, steelframe top plate 3, pressure mould connecting plate 6, pressure head bottom plate 9, test specimen supporting plate 14, moulding box supporting plate 15 and steelframe bottom plate 16 are mutually flat
OK.Other are identical with embodiment one or two.
Embodiment four:Unlike one of present embodiment and embodiment one to three:The test specimen support
Plate 14 is in released state with pressure-bearing mould moulding box 13.It is arranged such, is easy to the demoulding.Other are one of with embodiment one to three
It is identical.
Embodiment five:Unlike one of present embodiment and embodiment one to four:The pressure head bottom
The interior angle band of plate 9 is cambered.Other are identical with one of embodiment one to four.
Embodiment six:Unlike one of present embodiment and embodiment one to five:The core rod 12
It is made up of two hollow cuboids, each side of its cuboid processes cambered.Other are one of with embodiment one to five
It is identical.
Embodiment seven:Unlike one of present embodiment and embodiment one to six:Described four
Three jack 20 are set relative to the axisymmetrical of the first jack 4.Other are identical with one of embodiment one to six.
Beneficial effects of the present invention are verified by following examples:
Embodiment one:A kind of experiment is made up of with building block processing unit (plant) steelframe, pressure mould and pressure-bearing mould;The steelframe is by steel
Frame top plate 3, steelframe bottom plate 16 and column 18 are constituted;The pressure mould is erected by pressure mould top plate 1, pressure molding head, four pieces first
Bar 2, the first jack 4 and the second jack 5 are constituted;The pressure molding head is by pressure mould connecting plate 6, pressure head framed 8, pressure head
Bottom plate 9 and hex bolts 7 are constituted;The pressure-bearing mould by pressure-bearing mould moulding box 13, core rod 12, core rod location-plate 11, test specimen supporting plate 14,
The ribbed stiffener 19 of moulding box supporting plate 15 and second is constituted;The steelframe top plate 3 and column 18 be by steelframe top plate 3 and column 18 it
Between angle welding connection, the angle between the web of the steelframe top plate 3 and column 18 passes through the reinforcement of weld of angle steel 17;It is described
Steelframe bottom plate 16 and column 18 are connected by the angle welding between steelframe bottom plate 16 and column 18, and the steelframe bottom plate 16 is with standing
Angle between the web of post 18 is provided with the first ribbed stiffener 10;The pressure mould connecting plate 6 passes through four with pressure mould top plate 1
The first montant of root 2 is fixedly connected with nut;First jack 4 is arranged on the center of the upper surface of steelframe top plate 3, described
Second jack 5 is arranged on the center of the upper surface of pressure mould connecting plate 6;The pressure mould connecting plate 6 and pressure head framed 8
Surrounding is connected with pressure head bottom plate 9 by solder joints, the lower end of the pressure head framed 8 by hex bolts 7, and the pressure head is framed
8 are provided with the groove matched with the thickness of core rod location-plate 11;The center of the moulding box supporting plate 15 is provided with hole, described to hold
Pressing mold moulding box 13 is arranged in the hole of the center of moulding box supporting plate 15, periphery and the moulding box supporting plate of the pressure-bearing mould moulding box 13
The edge of the hole of 15 centers is by solder joints, the folder between the side of the pressure-bearing mould moulding box 13 and moulding box supporting plate 15
The second ribbed stiffener 19 is provided with angle;The moulding box supporting plate 15 is solid by four second montants 21 and nut with steelframe top plate 3
Fixed connection, and by solder joints on the edge of a wing of column 18;The centre bit of the pressure-bearing mould moulding box short side side plate 13-2 is installed
It is equipped with groove;The lower central position of the core rod location-plate 11 is provided with two grooves being engaged with core rod 12, and passes through
Welding is engaged with the upper surface of core rod 12;The bottom of the core rod location-plate 11 is provided at both ends with two and pressure-bearing mould moulding box short side
The groove of side plate 13-2 centers fit depressions;The lower section of the pressure-bearing mould moulding box 13 is provided with test specimen supporting plate 14, described
Four the 3rd jack 20 are provided between steelframe bottom plate 16 and test specimen supporting plate 14.
The experiment of the present embodiment is with building block processing unit (plant) is simple in construction, cheap, simple operation, block forming are fast, de-
The mould time is short, occupy little space, reusable.
The extruding force that the mould that pressed during block forming applies is more uniform, can process closely knit building-block uniform in material, disappear
Except the tedious steps for needing manual compression or forcing press to extrude in existing laboratory, it is to avoid manually give extruding force, gram
The inconsistent shortcomings and deficiencies of the uneven caused building block product each several part intensity of pressure are taken.Laboratory test is processed with building block
The pressure mould and pressure-bearing mould of equipment are realized to move up and down by the jack between steel plate and montant to be applied with load.Set pressure-bearing mould
Height be higher than the height of building block, repeatedly addition raw material can be avoided during extrusion forming.
Claims (7)
1. building block processing unit (plant) is used in one kind experiment, it is characterised in that experiment is with building block processing unit (plant) by steelframe, pressure mould and pressure-bearing
Mould is constituted;The steelframe is made up of steelframe top plate (3), steelframe bottom plate (16) and column (18);The pressure mould is by pressure mould top
Plate (1), pressure molding head, four first montants (2), the first jack (4) and the second jack (5) are constituted;The pressure mould
Pressure head is made up of pressure mould connecting plate (6), pressure head framed (8), pressure head bottom plate (9) and hex bolts (7);The pressure-bearing mould is by holding
Pressing mold moulding box (13), core rod (12), core rod location-plate (11), test specimen supporting plate (14), moulding box supporting plate (15) and the second ribbed stiffener
(19) constitute;The steelframe top plate (3) and column (18) are connected by the angle welding between steelframe top plate (3) and column (18)
Connect, the angle between the steelframe top plate (3) and the web of column (18) passes through angle steel (17) reinforcement of weld;The steelframe bottom
Plate (16) with column (18) is connected by the angle welding between steelframe bottom plate (16) and column (18), the steelframe bottom plate (16)
Angle between the web of column (18) is provided with the first ribbed stiffener (10);The pressure mould connecting plate (6) and pressure mould
Top plate (1) is fixedly connected by four first montants (2) with nut;First jack (4) is arranged on steelframe top plate (3)
The center on surface, second jack (5) is arranged on the center of pressure mould connecting plate (6) upper surface;It is described to apply
The surrounding of pressing mold connecting plate (6) and pressure head framed (8) is by solder joints, and the lower end of the pressure head framed (8) passes through hexagonal spiral shell
Bolt (7) is connected with pressure head bottom plate (9), and the pressure head framed (8) is provided with the groove matched with core rod location-plate (11) thickness;
The center of the moulding box supporting plate (15) is provided with hole, and the pressure-bearing mould moulding box (13) is arranged on moulding box supporting plate (15) center
In the hole at place, the periphery of the pressure-bearing mould moulding box (13) passes through welding with the edge of the hole of moulding box supporting plate (15) center
Engagement, the angle between the side of the pressure-bearing mould moulding box (13) and moulding box supporting plate (15) is provided with the second ribbed stiffener
(19);The moulding box supporting plate (15) is fixedly connected with steelframe top plate (3) by four second montants (21) and nut, and is passed through
Solder joints are on the edge of a wing of column (18);The center of the pressure-bearing mould moulding box short side side plate (13-2) sets fluted;
The lower central position of the core rod location-plate (11) is provided with two grooves being engaged with core rod (12), and by welding with
The upper surface engagement of core rod (12);The bottom of the core rod location-plate (11) is provided at both ends with two and pressure-bearing mould moulding box short brink
The groove of plate (13-2) center fit depressions;Test specimen supporting plate (14) is provided with below the pressure-bearing mould moulding box (13),
Four the 3rd jack (20) are provided between the steelframe bottom plate (16) and test specimen supporting plate (14).
2. building block processing unit (plant) is used in a kind of experiment according to claim 1, it is characterised in that first jack (4)
The axis of axis and the second jack (5) is overlapped.
3. building block processing unit (plant) is used in a kind of experiment according to claim 1, it is characterised in that the pressure mould top plate (1),
Steelframe top plate (3), pressure mould connecting plate (6), pressure head bottom plate (9), test specimen supporting plate (14), moulding box supporting plate (15) and steelframe bottom plate
(16) it is parallel to each other.
4. building block processing unit (plant) use in a kind of experiment according to claim 1, it is characterised in that the test specimen supporting plate (14) and
Pressure-bearing mould moulding box (13) is in released state.
5. building block processing unit (plant) is used in a kind of experiment according to claim 1, it is characterised in that the pressure head bottom plate (9) it is interior
Angle band is cambered.
6. building block processing unit (plant) is used in a kind of experiment according to claim 1, it is characterised in that the core rod (12) is by two
Hollow cuboid composition, each side of its cuboid processes cambered.
7. building block processing unit (plant) is used in a kind of experiment according to claim 1, it is characterised in that four the 3rd jack
(20) axisymmetrical relative to the first jack (4) is set.
Priority Applications (1)
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CN201610118631.2A CN105690542B (en) | 2016-03-02 | 2016-03-02 | Building block processing unit (plant) is used in one kind experiment |
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CN201610118631.2A CN105690542B (en) | 2016-03-02 | 2016-03-02 | Building block processing unit (plant) is used in one kind experiment |
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CN105690542A CN105690542A (en) | 2016-06-22 |
CN105690542B true CN105690542B (en) | 2017-11-03 |
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CN201610118631.2A Active CN105690542B (en) | 2016-03-02 | 2016-03-02 | Building block processing unit (plant) is used in one kind experiment |
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CN112589960A (en) * | 2020-11-14 | 2021-04-02 | 马鞍山市国林建材有限公司 | Test cake pressing device for concrete hollow block raw material experiment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN2109926U (en) * | 1991-12-21 | 1992-07-15 | 李松森 | Double-cilinder brick press |
CN2182042Y (en) * | 1993-12-22 | 1994-11-09 | 马振 | Moulding machine for hollow building blocks |
CN2582833Y (en) * | 2002-12-11 | 2003-10-29 | 王建康 | Hydraulic block forming machine |
CN2644127Y (en) * | 2003-07-16 | 2004-09-29 | 吴仁山 | Automatic air block and brake shaper |
DE102005002497B3 (en) * | 2005-01-19 | 2006-06-01 | Hess Maschinenfabrik Gmbh & Co. Kg | Method and device for producing hollow building blocks |
JP2008114575A (en) * | 2006-11-02 | 2008-05-22 | Shigemitsu Fujii | Horizontal line bar for mold of concrete block |
CN201824448U (en) * | 2010-09-17 | 2011-05-11 | 泉州联达市政机械制造有限公司 | Novel brick forming machine |
CN102717422B (en) * | 2012-06-11 | 2014-07-30 | 靳光明 | Small-sized brick press |
CN104227826B (en) * | 2014-09-17 | 2016-08-17 | 西安交通大学 | A kind of hydraulic exciting formula vibration brick machine |
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2016
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