CN105685105A - Method for preparing high-protein bacterial powder by utilizing antibiotic fungus residues - Google Patents
Method for preparing high-protein bacterial powder by utilizing antibiotic fungus residues Download PDFInfo
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Abstract
The invention relates to a method for preparing high-protein bacterial powder by utilizing antibiotic fungus residues. According to the technical scheme, the method comprises the following steps: adding glucose and corn starch into fresh antibiotic fungus residues, adding a proper amount of water and uniformly mixing; inoculating 1 part by weight of mixed microorganism strains to prepare solid fermentation strains; mixing and fermenting the solid fermentation strains and the fresh antibiotic fungus residue to obtain a high-protein product; drying and grinding the fermentation product, and sieving by a 60-mesh sieve to obtain the high-protein bacterial powder. The high-protein bacterial powder can be replaced with 10 percent to 50 percent by weight of peptone to prepare a low-cost mildew-proof bacterial agent. The method is a low-cost and high-benefit antibiotic fungus residue treatment and recycling application method; the residues of antibiotics can be eliminated, and the protein content of the prepared high-protein bacterial powder is greatly improved; the high-protein bacterial powder can be used for partially replacing the more expensive raw material peptone in a production process of the mildew-proof bacterial agent; 30 percent to 50 percent of the peptone can be replaced so that the production cost of the mildew-proof bacterial agent is extremely reduced, and environmental and economic benefits are good.
Description
Technical field
The present invention relates to antibiotic fermentation and environmental technology field, be specifically related to a kind of method utilizing antibiotic bacterium dregs to prepare high protein mycopowder。
Background technology
China is antibiotic production of raw medicine the biggest in the world and big export country, and annual production has reached more than 20 ten thousand tons, more than 100 ten thousand tons of antibiotic bacterium dregs of annual discharge。" National Hazard refuse register " regulation antibiotic bacterium dregs of revision in 2008 must be managed by hazardous waste。Along with development and the environmental requirement of production of antibiotics step up, dreg processes problem and becomes increasingly conspicuous, and dreg can only be dried and seal up for safekeeping and cannot solve by some enterprises, so both adds floor space, the hidden danger of potential secondary pollution, production cost and ambient pressure is had again to be greatly improved。Though existing dreg burning disposal method temporarily can solve pollution problem in once degree, but investment and operating cost are huge, also can bring the secondary pollution risks such as two English or haze；The cycle adopting anaerobic methane fermentation process is extremely long, and residues of antibiotics is eliminated also thorough not by anaerobic fermentation, also can produce a large amount of biogas slurry, equipment investment and treatment operating costs also huge。Additionally, dreg has the features such as high protein, high-energy, low fiber, crude protein content is 30%-40%, crude fat is 10%-20%。Existing processing mode has wasted high protein resource contained in dreg, according to innovative technology, the residues of antibiotics with latency environment harm contained in dreg is removed, eliminates its Potential environmental risk, just can become valuable high protein resource, develop multiple resources new application。
For this, utilize Modern microbiological technical antagonism raw element dreg to carry out innoxious solid fermentation process, decompose antibiotic bacterial strain and the antibiotic composition of residual is wholly or substantially degraded, eliminate the harm of its latency environment, and retain or improve the high value protein ratio in dreg, it is most potential new direction。Early stage we in Chinese patent CN104342470A (kanamycin bacterium dregs innocent treatment method and in the application prepared on kanamycin), disclose the cleaner production mode of resource circulation utilization in a kind of production of antibiotics process, antibiotic bacterium dregs is reused for kanamycin produce, it may be achieved preferably environment and economic benefit。But in actual applications, in order to ensure antibiotic production yields and quality, it is advisable with about 30% dreg reuse, so there are about the dreg of about 70% and have more than needed, it is necessary to research and develop more resource new application。Owing in the antibiotic bacterium dregs that fermentable processes, gross protein value is about 30%～40%, it is better than soybean cake powder but is inferior to peptone, the present invention will announce optimisation technique, increase percent protein further, reach more than 45%, and the high protein mycopowder after fermentable is processed, in preparing for anti-mildew agent, part substitutes peptone (usual protein content is up to more than 80%) raw material, to improve the anti-mildew agent production method (CN102783502B of early stage, the preparation of a kind of bamboo wood and bamboo product special mildewproof microbial inoculum and application thereof) and (CN104388351A, the preparation method of a kind of natural microbial inoculum of fungus-proof antisepsis without colour biological), reduce the consumption of primary raw material peptone, explore the new technique that the antibiotic bacterium dregs after fermentable processes is prepared for anti-mildew agent, both anti-mildew agent production cost had been saved, improve again the harmless process of antibiotic bacterium dregs and resource range of application。
Summary of the invention
China is global antibiotic major country of production, account for about the 70% of whole world total output, the annual dreg producing more than 100 ten thousand tons needs to process, these antibiotic bacterium dregs are after pretreatment, access microorganism multi-cultur es composite fermentation, wholly or substantially remove wherein remaining antibiotic, change into the high protein raw material of delicate fragrance, the fermentation raw materials such as soybean cake powder, peptone, yeast powder (cream) can be replaced, for fermentable product manufacturing。For this, it is an object of the invention to provide one and utilize antibiotic bacterium dregs, add multiple-microorganism, after solid fermentation, make high protein mycopowder, the protein content of mycopowder, more than 45%, prepares anti-mildew agent in order to substitute peptone。
As follows for realizing the technical scheme that the object of the invention adopts:
1, prepared by antibiotic bacterium dregs solid fermentation strain
The antibiotic bacterium dregs that every 100 weight portions are fresh, adds 1～5 weight portion glucose and 3～10 parts by weight Corn powder, adds suitable quantity of water mixing, total moisture content 45%～60% after mixing；Access 1 weight portion mixed microorganism strain, cultivate 60～90hr, make solid fermentation strain。
Described antibiotic bacterium dregs refers to polymyxin dreg, streptomycin dreg, oxytetracycline dreg, spiramycin bacteria residue or kanamycin dreg。
Described mixed microorganism strain, refer to sewage fungus (Aquamicrobiumsp.), Streptococcus lactis (Lister) Lohnis 1909.554. (Streptoceuslucti), lactobacillus (Lactobacillusacidophilus), acetic acid bacteria (AcetobacterSP.), bacillus subtilis (Bacillussubtilis), Bacillus licheniformis (Bacilluslicheniformis), geotrichum candidum (Geotrichumcandidum), rhizopus (Rhizopusoryzae), the mixing of beer yeast (Saccharomycescerevisiae) and Angel active yeast (Saccharomycescerevisiae) arbitrary proportion。In mixed microorganism strain, different strain is each responsible for degraded and removes antibiotic remains, dissolving dreg releasing nutrients, the physicochemical environment maintaining good dreg process and synthetic protein and the function such as flavouring, antipollution。
Described mixed microorganism strain is all purchased in China typical culture collection center。Angel active yeast is Angel Yeast Co., Ltd's product。
2, the elimination of residues of antibiotics
Above-mentioned prepared solid fermentation strain and the Fresh antibiotic dreg that water content is 45%～60% being mixed by the weight ratio of 1～10: 100, ferment 72-96hr, it is thus achieved that the tunning of high protein。
Described fermentation 72-96hr, wherein logical as clean for 48hr before fermentation air, and stir every day 2～5 times, proceed to anaerobic fermentation after fermentation 48hr。
Fermentation described in this step, its temperature is 25 DEG C～50 DEG C, relative humidity is 40%～80%。
Detecting through HPLC and cylinder plate method, antibiotic molecule remaining in the tunning of high protein is degradable。Sweat does not need other raw materials, and cost is very cheap。
3, high protein mycopowder is prepared
Above-mentioned tunning through 105 DEG C dry, grind, 60 orders obtain high protein mycopowder after sieving。In high protein mycopowder, protein content is more than 45%, is better than a lot of animal and plant protein source, additionally contains abundant minerals and vitamins。
4, high protein mycopowder replacement peptone prepares anti-mildew agent
Being replaced with the weight portion of peptone 10%～50% by high protein mycopowder, fermentation prepares the anti-mildew agent of low cost。
It is disclosed technology that anti-mildew agent is prepared in fermentation as above。It is specially sucrose 10g, peptone 10g, sodium chloride 10g, tap water 1000ml, regulates pH to about 4.0, heated and boiled 10～30min with HCl, then add other composition fermentation values of culture medium and prepare anti-mildew agent。
Table 1 is that high protein mycopowder replaces the active control of anti-mildew agent prepared by peptone。
Table 1:
As shown above, when high protein mycopowder replaces 10%～30% weight portion peptone, prepared anti-mildew agent quality is unaffected。When high protein mycopowder replaces 40%～50% weight portion peptone, prepared anti-mildew agent quality still conforms to the requirement that mildew-resistant uses。
Beneficial effect
The present invention is antibiotic bacterium Slag treatment and the resource application process of a kind of low-cost high-efficiency benefit, adopt sewage fungus, Streptococcus lactis (Lister) Lohnis 1909.554., lactobacillus, acetic acid bacteria, beer yeast, the strain solid fermentation of the Multiple Classes of Antibiotics degradeds such as bakery yeast and enrichment protein, not only can eliminate antibiotic remains, the high protein mycopowder made greatly improves containing protein content, up to more than 45%, can be used for part during anti-mildew agent produces and replace more expensive raw material peptone, the peptone raw material of 30～50% can be substituted, greatly reduce the production cost of anti-mildew agent, there is good environment and economic benefit。
Detailed description of the invention
Embodiment 1
Application in the preparation of polymyxin dreg high protein mycopowder and anti-mildew agent fermentation
1, prepared by polymyxin dreg solid fermentation strain
Taking fresh polymyxin dreg 1000g, add 20g glucose and 50g Semen Maydis powder, add water and mix, access mixed microorganism strain 10g, after mixing, total moisture content is 50%, and ferment 80hr, makes solid fermentation strain。
2, in polymyxin dreg, residues of antibiotics eliminates
By fresh polymyxin dreg that the solid fermentation strain of above-mentioned preparation and water content are 50% by weight 5 100 ratio mixing, ferment 96hr, and fermentation temperature controls 33 DEG C, air humidity 75%。48hr ventilation before in sweat, and stir every day twice, proceed to anaerobic fermentation after fermentation 48hr, it is thus achieved that the Mycetozoan fermentation dreg of high protein。
Detecting through HPLC and cylinder plate method, polymyxin remaining in Mycetozoan fermentation dreg is degradable。
3, high protein mycopowder is prepared
By the Mycetozoan fermentation dreg of high protein obtained above in 105 DEG C dry, grind, 60 orders sieve, and obtain high protein mycopowder。In high protein mycopowder, protein content reaches 52.6%, is better than a lot of animal and plant protein source, additionally contains abundant minerals and vitamins。
4, high protein mycopowder replacement peptone prepares anti-mildew agent
High protein mycopowder replaces the peptone of 30% in anti-mildew agent fermentating formula, and fermentation prepares the anti-mildew agent of low cost。Prepared anti-mildew agent quality adopts the identical of peptone with activity with simple。I.e. original formulation in anti-mildew agent preparation: sucrose 10g, peptone 10g, sodium chloride 10g, tap water 1000ml；The formula that high protein mycopowder is new after replacing: sucrose 10g, peptone 7g, high protein mycopowder 3g, sodium chloride 10g, tap water 1000ml。
Fresh polymyxin dreg described in the present embodiment is provided by Fujian Pucheng LvKang biochemistry Co., Ltd。
Mixed microorganism strain described in the present embodiment is all purchased in China typical culture collection center。
Embodiment 2
Application in the preparation of streptomycin dreg high protein mycopowder and anti-mildew agent fermentation
1, prepared by streptomycin dreg solid fermentation strain
Taking the fresh streptomycin dreg 1000g of water content 60%, add 30g glucose and 70g Semen Maydis powder, add water and mix, access mixed microorganism strain 10g, it is 60% mixture that total moisture content is made in mixing, and ferment 90hr, makes solid fermentation strain。
2, in chain element dreg, antibiotic eliminates
By the fresh streptomycin dreg of the solid fermentation strain of above-mentioned preparation and total moisture content 60% by weight 8 100 ratio mixing, ferment 96hr, fermentation temperature control 30 DEG C, air humidity 65%。Before in sweat, 48hr ventilation, stirs three every day；Anaerobic fermentation is proceeded to, it is thus achieved that the streptomycin fermentation dreg of high protein after fermentation 48hr。
Detecting through HPLC and cylinder plate method, streptomycin remaining in streptomycin fermentation dreg is degradable。
3, high protein mycopowder is prepared
By the streptomycin dreg of high protein obtained above in 105 DEG C dry, grind, 60 orders sieve, and obtain high protein mycopowder。In high protein mycopowder, protein content reaches 48.6%, is better than a lot of animal and plant protein source, additionally contains abundant minerals and vitamins。
4, high protein mycopowder replacement peptone prepares anti-mildew agent
High protein mycopowder replaces the peptone of 30% in anti-mildew agent fermentating formula, and fermentation prepares the anti-mildew agent of low cost, prepared anti-mildew agent quality and activity and adopts the identical of peptone with simple。
Mixed microorganism strain described in the present embodiment is all purchased in China typical culture collection center。
The fresh streptomycin dreg effluent Bei Shengxue great achievement pharmaceutical Co. Ltd of total moisture content 60% described in the present embodiment provides。
Embodiment 3: the preparation of oxytetracycline dreg high protein mycopowder and application in anti-mildew agent fermentation
1, prepared by oxytetracycline dreg fermented bacterium
Taking the fresh oxytetracycline dreg 1000g of water content 55%, add 50g glucose and 100g Semen Maydis powder, add water, access mixed microorganism strain 10g, it is 60% mixture that total moisture content is made in mixing, and natural fermentation 85hr makes solid fermentation strain。
2, in oxytetracycline dreg, antibiotic eliminates
By the fresh oxytetracycline dreg of the solid fermentation strain of above-mentioned preparation and total moisture content 55% by weight 10 100 ratio mixing, ferment 90hr, fermentation temperature control 35 DEG C, air humidity 80%。48hr ventilation before in sweat, every day stirs twice；Anaerobic fermentation is proceeded to, it is thus achieved that the oxytetracycline fermentation dreg of high protein after fermentation 48hr。
Detecting through HPLC and cylinder plate method, oxytetracycline remaining in tunning 100% is degraded,
3, high protein mycopowder is prepared
By the oxytetracycline dreg of high protein obtained above in 105 DEG C dry, grind, 60 orders sieve, and obtain high protein mycopowder。In high protein mycopowder, protein content reaches 58.2%, is better than a lot of animal and plant protein source, additionally contains abundant minerals and vitamins。
4, high protein mycopowder replacement peptone prepares anti-mildew agent
High protein mycopowder replaces the peptone of 40% in anti-mildew agent fermentating formula, and fermentation prepares the anti-mildew agent of low cost, prepared anti-mildew agent quality and activity and adopts the essentially identical of peptone with simple。
Mixed microorganism strain described in the present embodiment is all purchased in China typical culture collection center。
The fresh oxytetracycline dreg effluent Bei Shengxue great achievement pharmaceutical Co. Ltd of total moisture content 60% described in the present embodiment provides。
Embodiment 4
Application in the preparation of spiramycin bacteria residue high protein mycopowder and anti-mildew agent fermentation
1, prepared by spiramycin bacteria residue fermented bacterium
Taking the fresh spiramycin bacteria residue 1000g of water content 45%, add 35g glucose and 65g Semen Maydis powder, add water, access mixed microorganism strain 10g, it is 50% mixture that total moisture content is made in mixing, and natural fermentation 85hr makes solid fermentation strain。
2, in spiramycin bacteria residue, antibiotic eliminates
By the fresh spiramycin bacteria residue of the solid fermentation strain of above-mentioned preparation and total moisture content 45% by weight 6 100 ratio mixing, ferment 85hr, fermentation temperature control 32 DEG C, air humidity 65%。Before in sweat, 48hr ventilation, stirs five every day；Anaerobic fermentation is proceeded to, it is thus achieved that the spiramycin bacteria residue of high protein after fermentation 48hr。
Detecting through HPLC and cylinder plate method, spiramycin remaining in tunning 100% is degraded。
3, high protein mycopowder is prepared
By the spiramycin bacteria residue of high protein obtained above in 105 DEG C dry, grind, 60 orders sieve, and obtain high protein mycopowder。In high protein mycopowder, protein content reaches 55.2%, is better than a lot of animal and plant protein source, additionally contains abundant minerals and vitamins。
4, high protein mycopowder replacement peptone prepares anti-mildew agent
High protein mycopowder replaces the peptone of 20% in anti-mildew agent fermentating formula, and fermentation prepares the anti-mildew agent of low cost, prepared anti-mildew agent quality and activity and adopts the identical of peptone with simple。
Mixed microorganism strain described in the present embodiment is all purchased in China typical culture collection center。
The fresh spiramycin bacteria residue of water content 45% described in the present embodiment is provided by Fujian and spring bio tech ltd。
Embodiment 5
Application in the preparation of kanamycin dreg dreg and anti-mildew agent fermentation
1, prepared by kanamycin dreg fermented bacterium
Taking the fresh kanamycin dreg 1000g of water content 60%, add 40g glucose and 60g Semen Maydis powder, add water, access mixed microorganism strain 10g, it is 50% mixture that total moisture content is made in mixing, and natural fermentation 70hr makes solid fermentation strain。
2, in kanamycin dreg, antibiotic eliminates
By the fresh oxytetracycline dreg of the solid fermentation strain of above-mentioned preparation and total moisture content 60% by weight 3 100 ratio mixing, ferment 78hr, fermentation temperature control 28 DEG C, air humidity 60%。48hr ventilation before in sweat, every day stirs twice；Anaerobic fermentation is proceeded to, it is thus achieved that the fermentation dreg of high protein after fermentation 48hr。
Detecting through HPLC and cylinder plate method, kanamycin remaining in tunning 100% is degraded。
3, high protein mycopowder is prepared
By the oxytetracycline dreg of high protein obtained above in 105 DEG C dry, grind, 60 orders sieve, obtain high protein mycopowder, in high protein mycopowder, protein content reaches 59.2%, is better than a lot of animal and plant protein source, additionally contains abundant minerals and vitamins。
4, high protein mycopowder replacement peptone prepares anti-mildew agent
High protein mycopowder replaces the peptone of 45% in anti-mildew agent fermentating formula, and fermentation prepares the anti-mildew agent of low cost, prepared anti-mildew agent quality and activity and adopts the identical of peptone with simple。
Mixed microorganism strain described in the present embodiment is all purchased in China typical culture collection center。
The fresh oxytetracycline dreg of above-mentioned water content 60% is provided by Fu Xing pharmaceuticals of Li Zhu group Gutian antibiotics plant。
Claims (5)
1. one kind utilizes the method that antibiotic bacterium dregs prepares high protein mycopowder, it is characterised in that:
1) prepared by antibiotic bacterium dregs solid fermentation strain:
The antibiotic bacterium dregs that every 100 weight portions are fresh, adds 1～5 weight portion glucose and 3～10 parts by weight Corn powder, adds suitable quantity of water mixing, total moisture content 45%～60% after mixing；Access 1 weight portion mixed microorganism strain, cultivate 60～90hr, make solid fermentation strain；
2) elimination of residues of antibiotics:
Above-mentioned prepared solid fermentation strain and the Fresh antibiotic dreg that water content is 45%～60% are mixed by the weight ratio of 1～10: 100,25 DEG C～50 DEG C fermentation 72～96hr, it is thus achieved that the tunning of high protein；
3) high protein mycopowder is prepared:
Above-mentioned tunning through 105 DEG C dry, grind, 60 orders obtain high protein mycopowder after sieving；
4) high protein mycopowder replacement peptone prepares anti-mildew agent
Being replaced with the weight portion of peptone 10%～50% by high protein mycopowder, fermentation prepares the anti-mildew agent of low cost。
2. a kind of method utilizing antibiotic bacterium dregs to prepare high protein mycopowder according to claim 1, it is characterised in that described antibiotic bacterium dregs refers to polymyxin dreg, streptomycin dreg, oxytetracycline dreg, spiramycin bacteria residue or kanamycin dreg。
3. a kind of method utilizing antibiotic bacterium dregs to prepare high protein mycopowder according to claim 1, it is characterised in that described mixed microorganism strain, refer to sewage fungus (Aquamicrobiumsp.), Streptococcus lactis (Lister) Lohnis 1909.554. (Streptoceuslucti), lactobacillus (Lactobacillusacidophilus), acetic acid bacteria (AcetobacterSP.), bacillus subtilis (Bacillussubtilis), Bacillus licheniformis (Bacilluslicheniformis), geotrichum candidum (Geotrichumcandidum), rhizopus (Rhizopusoryzae), beer yeast (Saccharomycescerevisiae) and Angel activity bakery yeast (Saccharomycescerevisiae) mixing of arbitrary proportion。
4. a kind of method utilizing antibiotic bacterium dregs to prepare high protein mycopowder according to claim 1, it is characterized in that described fermentation, fermentation time is 72-96hr, and wherein before fermentation, 48hr is logical such as clean air, and every day stir 2～5 times, fermentation 48hr after proceed to anaerobic fermentation。
5. a kind of method utilizing antibiotic bacterium dregs to prepare high protein mycopowder according to claim 1, it is characterised in that described fermentation, its temperature is 25 DEG C～50 DEG C, relative humidity is 40%～80%。
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Cited By (1)
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| CN108244138A (en) * | 2018-01-17 | 2018-07-06 | 上海化工研究院有限公司 | A kind of anti-mildew dose of antibiotic waste residue and preparation method thereof |
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Application publication date: 20160622 |