CN105666705A - Double-beam multi-blade saw - Google Patents

Double-beam multi-blade saw Download PDF

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Publication number
CN105666705A
CN105666705A CN201410670282.6A CN201410670282A CN105666705A CN 105666705 A CN105666705 A CN 105666705A CN 201410670282 A CN201410670282 A CN 201410670282A CN 105666705 A CN105666705 A CN 105666705A
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CN
China
Prior art keywords
movable case
girder
saw
blade saw
twin beams
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410670282.6A
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Chinese (zh)
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CN105666705B (en
Inventor
马贞新
崔东霞
潘京玉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LAIZHOU DAFENG MACHINERY EQUIPMENT CO Ltd
Original Assignee
LAIZHOU DAFENG MACHINERY EQUIPMENT CO Ltd
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Application filed by LAIZHOU DAFENG MACHINERY EQUIPMENT CO Ltd filed Critical LAIZHOU DAFENG MACHINERY EQUIPMENT CO Ltd
Priority to CN201410670282.6A priority Critical patent/CN105666705B/en
Publication of CN105666705A publication Critical patent/CN105666705A/en
Application granted granted Critical
Publication of CN105666705B publication Critical patent/CN105666705B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention provides a double-beam multi-blade saw. The problems that multi-blade saws in the prior art are low in guiding accuracy and poor in movement stability are solved. The double-beam multi-blade saw comprises a base and stand columns. Material conveying tracks are disposed on the base. A material conveying mine car is movably disposed on the material conveying tracks. A first main beam and a second main beam are arranged in parallel and equally high. The first main beam and the second main beam are each provided with a V-shaped guide way and a flat guide way. A moving box can slide on the V-shaped guide ways and the flat guide ways. Lifting sliding plates are disposed on the two sides of the moving box correspondingly and can be disposed on the moving box in a vertically sliding mode. A spindle box is mounted on the lifting sliding plates. A spindle is disposed in the spindle box. Multiple saw blades are mounted on the spindle. A main motor is disposed on the moving box and connected with the spindle through a driving belt. The double-beam multi-blade saw is higher in guiding degree, capable of effectively improving the machining accuracy of a stone material and more steady in whole structure.

Description

Twin beams multiple blade saw
Technical field
The present invention relates to building materials processing of stone machinery field, particularly relate to a kind of twin beams multiple blade saw.
Background technology
At present, the multiple blade saw of stone material production and application, there are some practical problems such as guiding accuracy is low, robust motion is poor, main shaft tremor big, replacing saw blade is inconvenient, the processing dimension and the form error that make stone material are bigger, both the utilization rate of building stones had been reduced, what result in again cutter head crosses quick-wearing, and the quality and quantity producing stone material is all had a significant impact.
Therefore, a kind of guiding accuracy height, the better multiple blade saw of stationary performance are needed now badly.
Summary of the invention
The present invention proposes a kind of twin beams multiple blade saw, solves in prior art the problem that multiple blade saw guiding accuracy is low, robust motion is poor.
The technical scheme is that and be achieved in that: a kind of twin beams multiple blade saw, including pedestal and column, described pedestal is installed in armored concrete, described column is arranged on described pedestal, described pedestal is provided with haul track, described haul track there is haul mine car, described haul mine car is movably arranged in described haul track, described column is provided with the first girder and the second girder, described first girder is arranged in parallel with described second girder and highly identical, and described first girder and described second girder are equipped with V-way, level gauge; Movable case, described movable case is arranged on described first girder and described second girder, described movable case can slide on described V-way and described level gauge, and the both sides of described movable case are equipped with lifter slide, and described lifter slide can slide up and down and be arranged on described movable case; Main spindle box, described main spindle box is installed on described lifter slide, is provided with main shaft in described main spindle box, and described main shaft is provided with multiple saw blade; Mair motor, described mair motor is arranged on described movable case, and described mair motor is connected with described main shaft by a transmission band.
As one preferred embodiment, the top of described lifter slide is provided with crossbeam, and described crossbeam is provided with Hydraulic Station, and described Hydraulic Station is connected to two lifting hydraulic cylinders.
As one preferred embodiment, the lifting hydraulic cylinder that two described lifter slides are corresponding with its position respectively is connected, and described crossbeam is provided with two pilot holes, and described lifting hydraulic cylinder is through described pilot hole.
As one preferred embodiment, being provided with reduction gearing in described main spindle box, described reduction gearing is connected with described main shaft.
As one preferred embodiment, described movable case is provided with movable case reductor, and described movable case reductor is connected with described movable case by travelling gear tooth bar.
As one preferred embodiment, described main the tip of the axis is provided with tailstock.
As one preferred embodiment, tailstock shaft coupling it is provided with between described main shaft and described tailstock.
As one preferred embodiment, described haul mine car is with angle rotating device and self-traveling transmission device, and described haul mine car is additionally provided with mine car driving speed reducer.
As one preferred embodiment, the outside of described column is provided with ladder stand.
As one preferred embodiment, the direction of described haul track is set in parallel in the cut direction of described saw blade, and the direction of described haul track also can be vertically installed in the cut direction of described saw blade.
After have employed technique scheme, the invention has the beneficial effects as follows: this twin beams multiple blade saw is mounted on reinforced concrete foundation, column is arranged on pedestal, support and column are the reinforced concrete foundations during installation of twin beams multiple blade saw, processing of stone factory sets up this basis except installing twin beams multiple blade saw, haul track is also installed, it is simple to haul mine car is transported, transported building stones. Main frame includes the first girder and the second girder two frame crossbeam, and girder has monoblock type and split type, can adopt the length of split type increase crossbeam when customer requirement processes larger sized building stones. First girder and the second girder are arranged in parallel and highly identical, all band V-way and level gauges, and twin beams guiding makes that guiding accuracy is higher, rigidity better, increases double; two V-way and more increases complete machine rigidity, be also prevented from the platform liter of saw blade below beam.
Movable case can slide on two crossbeams, and movable case walking has two-motors excitation and single motor drag, and single motor drag, its synchronicity is better. Lifter slide slides up and down on movable case, main transmission by mair motor through V-belt drive to main spindle box, main spindle box adopts primary gear speed reducing, gear decelerates to main shaft, the gear ratio distribution making drive system is more rational, main shaft is installed multiple saw blade, the metal that haul mine car delivers or nonmetal building materials can be cut.
Main shaft end increases support tailstock, improves mode and the way of main shaft tailstock supports main shaft tail end, significantly reduces the vibration of main shaft, improve crudy. Main shaft is connected by special conical bore and coordinates with tailstock, coaxial precision is high, it is reliable to connect, main shaft rigidity is made to increase, spindle operation stationarity improves, vibration reduces, and machining accuracy improves, and productivity ratio promotes, walking drive system is dragged movable case moved left and right along main beam guide track by reductor, rack pinion, realizes cutting movement.
The raising and lowering of lifter slide is by Driven by Hydraulic Cylinder; the gap that Driven by Hydraulic Cylinder lifting produces due to abrasion when overcoming lead screw transmission; cutter head produces very big impact with building stones; cutter head is made to be quickly damaged; therefore positioning precision is high; working angles can absorb vibration, protect cutter head nonoverload, be prevented effectively from and cause premature failure. The mine car of moving rock material, it is possible to the anglec of rotation, the utilization rate making building stones is bigger; Mine car carries walking actuating device, and the adoptable kind of drive has frictional drive, rack pinion, sprocket wheel chain drive. It addition, the outside of column is provided with ladder stand, it is possible to machine is carried out regular maintenance and maintenance by convenient for maintaining personnel.
Column has pre-embedded anchoring bolts, can the first girder and the second girder two frame crossbeam are directly mounted on column, become fixing beam type twin beams multiple blade saw; Slide post also can be installed on column, twin beams is installed on slide post, composition twin beams can the movable beam type multiple blade saw of synchronization lifting up and down, it is connected to steel bridge between two adjacent slide posts, the angle formed between adjacent steel bridge is 90 °, and the rigidity of four slide posts is ensured by the steel bridge being connected to four slide posts.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is a kind of embodiment of twin beams multiple blade saw of the present invention;
Fig. 2 is the side-looking structural representation of twin beams multiple blade saw of the present invention.
In figure, 1-pedestal; 2-column; 3-haul track; 4-haul mine car; 5-the first girder; 6-the second girder; 7-tailstock; 8-tailstock shaft coupling; 9-movable case; 10-lifter slide; 11-main spindle box; 12-main shaft; 13-saw blade; 14-mair motor; 15-transmission band; 16-crossbeam; 17-Hydraulic Station; 18-lifting hydraulic cylinder; 19-mine car driving speed reducer; 20-ladder stand; 21-movable case reductor.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments. Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
If Fig. 1 is to shown in 2, a kind of twin beams multiple blade saw, including pedestal 1 and column 2, pedestal 1 is installed in armored concrete, and column 2 is arranged on pedestal 1, pedestal 1 is provided with haul track 3, haul track 3 there are haul mine car 4, haul mine car 4 are movably arranged and the first girder 5 and the second girder 6 is installed on haul track 3, column 2, first girder 5 is arranged in parallel with the second girder 6 and highly identical, and the first girder 5 and the second girder 6 are equipped with V-way, level gauge; Movable case 9, movable case 9 is arranged on the first girder 5 and the second girder 6, and movable case 9 can at V-way peace slide on rails, and the both sides of movable case 9 are equipped with lifter slide 10, and lifter slide 10 can slide up and down and be arranged on movable case 9; Main spindle box 11, main spindle box 11 is installed on lifter slide 10, is provided with main shaft 12 in main spindle box 11, and main shaft 12 is provided with multiple saw blade 13; Mair motor 14, mair motor 14 is arranged on movable case 9, and mair motor 14 is connected with main shaft 12 by a transmission band 15.
The top of lifter slide 10 is provided with crossbeam 16, and crossbeam 16 is provided with Hydraulic Station 17, and Hydraulic Station 17 is connected to two lifting hydraulic cylinders 18.
The lifting hydraulic cylinder 18 that two lifter slides 10 are corresponding with its position respectively is connected, and crossbeam 16 is provided with two pilot holes, and lifting hydraulic cylinder 18 is through pilot hole.
Being provided with reduction gearing in main spindle box 11, reduction gearing is connected with main shaft 12.
Movable case 9 is provided with movable case reductor 21, and movable case reductor 21 is connected with movable case 9 by travelling gear tooth bar.
The end of main shaft 12 is provided with tailstock 7.
Tailstock shaft coupling 8 it is provided with between main shaft 12 and tailstock 7.
Haul mine car 4 is with angle rotating device and self-traveling transmission device, and haul mine car 4 is additionally provided with mine car driving speed reducer 19.
The outside of column 2 is provided with ladder stand 20.
The direction of haul track 3 is set in parallel in the cut direction of saw blade 13, and the direction of haul track 3 also can be vertically installed in the cut direction of saw blade 13.
The work process of this twin beams multiple blade saw is: main shaft is provided with multiple saw blades 13, building stones are cut to main shaft 12 rotary motion by mair motor 14, transmission band 15, reduction gear, movable case 9 is driven through rack pinion by movable case reductor 21, driving main spindle box 11 to realize cutting the feed motion of building stones together, saw blade, the adjustment of cutting depth amount and locking are exited in lifting hydraulic cylinder 18 realization. Realize the cutting of building stones via three of the above motion, after building stones cut, haul mine car 4 transport, change new building stones, repeat above procedure.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.

Claims (10)

1. a twin beams multiple blade saw, including: pedestal and column, described pedestal is installed in armored concrete, described column is arranged on described pedestal, described pedestal is provided with haul track, described haul track there are haul mine car, described haul mine car are movably arranged in described haul track, it is characterised in that:
Being provided with the first girder and the second girder on described column, described first girder is arranged in parallel with described second girder and highly identical, and described first girder and described second girder are equipped with V-way, level gauge;
Movable case, described movable case is arranged on described first girder and described second girder, described movable case can slide on described V-way and described level gauge, and the both sides of described movable case are equipped with lifter slide, and described lifter slide can slide up and down and be arranged on described movable case;
Main spindle box, described main spindle box is installed on described lifter slide, is provided with main shaft in described main spindle box, and described main shaft is provided with multiple saw blade;
Mair motor, described mair motor is arranged on described movable case, and described mair motor is connected with described main shaft by a transmission band.
2. twin beams multiple blade saw as claimed in claim 1, it is characterised in that: the top of described lifter slide is provided with crossbeam, and described crossbeam is provided with Hydraulic Station, and described Hydraulic Station is connected to two lifting hydraulic cylinders.
3. twin beams multiple blade saw as claimed in claim 2, it is characterised in that: the lifting hydraulic cylinder that two described lifter slides are corresponding with its position respectively is connected, and described crossbeam is provided with two pilot holes, and described lifting hydraulic cylinder is through described pilot hole.
4. twin beams multiple blade saw as claimed in claim 1, it is characterised in that: being provided with reduction gearing in described main spindle box, described reduction gearing is connected with described main shaft.
5. twin beams multiple blade saw as claimed in claim 1, it is characterised in that: described movable case is provided with movable case reductor, and described movable case reductor is connected with described movable case by travelling gear tooth bar.
6. twin beams multiple blade saw as claimed in claim 1, it is characterised in that: described main the tip of the axis is provided with tailstock.
7. twin beams multiple blade saw as claimed in claim 6, it is characterised in that: it is provided with tailstock shaft coupling between described main shaft and described tailstock.
8. twin beams multiple blade saw as claimed in claim 1, it is characterised in that: described haul mine car is with angle rotating device and self-traveling transmission device, and described haul mine car is additionally provided with mine car driving speed reducer.
9. twin beams multiple blade saw as claimed in claim 1, it is characterised in that: the outside of described column is provided with ladder stand.
10. twin beams multiple blade saw as claimed in claim 1, it is characterised in that: the direction of described haul track is set in parallel in the cut direction of described saw blade, and the direction of described haul track also can be vertically installed in the cut direction of described saw blade.
CN201410670282.6A 2014-11-21 2014-11-21 Twin beams multiple blade saw Expired - Fee Related CN105666705B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410670282.6A CN105666705B (en) 2014-11-21 2014-11-21 Twin beams multiple blade saw

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410670282.6A CN105666705B (en) 2014-11-21 2014-11-21 Twin beams multiple blade saw

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CN105666705A true CN105666705A (en) 2016-06-15
CN105666705B CN105666705B (en) 2018-01-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106671299A (en) * 2017-02-21 2017-05-17 泉州市海恩德机电科技发展有限公司 Double-girder-bridge stone cutting machine
CN107097355A (en) * 2017-02-21 2017-08-29 泉州市海恩德机电科技发展有限公司 A kind of high-stability type makita 4100NH

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2587620Y (en) * 2002-09-02 2003-11-26 应汉英 Swing arm type stone sawing machine
CN2793328Y (en) * 2005-04-19 2006-07-05 林天华 Cross-sliding quarry machine
CN201275806Y (en) * 2008-11-03 2009-07-22 杨金玉 Energy-saving mine multi-blade saw
WO2011039700A1 (en) * 2009-09-29 2011-04-07 Dario Toncelli Machine for processing material in the form of slabs, in particular natural and agglomerated stone material, ceramic material and glass material
CN202878503U (en) * 2012-06-14 2013-04-17 陈忠义 Gantry type stone cutting machine
CN204585567U (en) * 2014-11-21 2015-08-26 莱州大丰机械设备有限公司 Twin beams multiple blade saw

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2587620Y (en) * 2002-09-02 2003-11-26 应汉英 Swing arm type stone sawing machine
CN2793328Y (en) * 2005-04-19 2006-07-05 林天华 Cross-sliding quarry machine
CN201275806Y (en) * 2008-11-03 2009-07-22 杨金玉 Energy-saving mine multi-blade saw
WO2011039700A1 (en) * 2009-09-29 2011-04-07 Dario Toncelli Machine for processing material in the form of slabs, in particular natural and agglomerated stone material, ceramic material and glass material
CN202878503U (en) * 2012-06-14 2013-04-17 陈忠义 Gantry type stone cutting machine
CN204585567U (en) * 2014-11-21 2015-08-26 莱州大丰机械设备有限公司 Twin beams multiple blade saw

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106671299A (en) * 2017-02-21 2017-05-17 泉州市海恩德机电科技发展有限公司 Double-girder-bridge stone cutting machine
CN107097355A (en) * 2017-02-21 2017-08-29 泉州市海恩德机电科技发展有限公司 A kind of high-stability type makita 4100NH
CN107097355B (en) * 2017-02-21 2020-02-21 泉州市海恩德机电科技发展有限公司 High-stability stone cutting machine

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Granted publication date: 20180116

Termination date: 20181121