CN105664791B - A kind of ring die pelleter and its method of granulating - Google Patents

A kind of ring die pelleter and its method of granulating Download PDF

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Publication number
CN105664791B
CN105664791B CN201511013983.3A CN201511013983A CN105664791B CN 105664791 B CN105664791 B CN 105664791B CN 201511013983 A CN201511013983 A CN 201511013983A CN 105664791 B CN105664791 B CN 105664791B
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China
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gear
fracture
shaft
ring moulds
frame
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Expired - Fee Related
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CN201511013983.3A
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CN105664791A (en
Inventor
陈涛
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Hangzhou Hang Hang Technology Consulting Co., Ltd.
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Hangzhou Hang Hang Technology Consulting Co Ltd
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Publication of CN105664791B publication Critical patent/CN105664791B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Processing Of Solid Wastes (AREA)
  • Glanulating (AREA)

Abstract

The invention discloses a kind of ring die pelleter, including frame, base, main motor and upper lid, frame top is provided with feeding mechanism, briquetting machine is provided with frame, deflector, transmission mechanism and lubricating structure, briquetting machine includes ring moulds, some ring moulds holes for being arranged in ring moulds side wall and it is arranged on several pressure rollers of ring moulds fit inside ring moulds and is arranged on the clearances between die and rolls adjustment bolt at pressure roller both ends, transmission mechanism includes the main shaft rotated with dynamic pressure roller, connect the empty axle drive of main shaft and pressure roller, connect the link gear of main motor motor shaft and main shaft, the link gear includes the bevel gear for being connected to main shaft bottom, the angle gear being engaged on bevel gear, drive the angle gear shaft of angle pinion rotation, the shaft coupling of joint angle gear shaft and main motor motor shaft.The present invention can not only reduce noise, can also improve transmission efficiency；Gap adjustment simultaneously between ring moulds and pressure roller is convenient and reliable；So as to improve granulate quality and granulation efficiency.

Description

A kind of ring die pelleter and its method of granulating
Technical field
The present invention relates to a kind of granules manufacturing apparatus, more particularly to a kind of ring die pelleter and its method of granulating.
Background technology
Ring die pelleter is the equipment that powder is squeezed into granular material；Biological particles obtain not as emerging energy Disconnect hair and popularization；Existing biomass granulator typically adds the structure of belt come drive shaft, this kind using reductor Structureborne noise is big, and transmission efficiency is low, influences granulator production efficiency；And the pressure roller of existing biomass granulator Gap between ring moulds is typically adjusted using worm gear structure, and this kind complicated, adjusts cumbersome, regulation Precision is not high enough.
The content of the invention
The present invention is in order to solve defect present in above-mentioned prior art and deficiency, there is provided a kind of spindle drive efficiency Height, noise are small；And the gap in pelletization between convenient regulation pressure roller and ring moulds, ensure granulate quality, improve granulation efficiency Ring die pelleter and its method of granulating.
Technical scheme：A kind of ring die pelleter, including frame, be arranged on the base of bottom of the frame, be arranged on The main motor of base side and the upper lid for being arranged on frame top, the frame top are provided with feeding mechanism, pressure are provided with frame Mechanism, deflector, transmission mechanism and lubrication mechanism processed,
The feeding mechanism includes the loading hopper being arranged on lid and the feeding scraper being arranged on the downside of loading hopper,
The briquetting machine includes ring moulds, some ring moulds holes being arranged in ring moulds side wall and is arranged on ring moulds fit inside Several pressure rollers of ring moulds and the clearances between die and rolls adjustment bolt for being arranged on pressure roller both ends,
The transmission mechanism includes the main shaft, the empty axle drive of connection main shaft and pressure roller, connection master rotated with dynamic pressure roller The link gear of motor axle and main shaft,
The link gear includes the bevel gear, the angle gear being engaged on bevel gear, drive angle for being connected to main shaft bottom The shaft coupling of the angle gear shaft of pinion rotation, joint angle gear shaft and main motor motor shaft；
The lubrication mechanism includes being arranged on the cycle gear oil pump of base side, is connected on cycle gear oil pump Gear oil cooler, connection cycle gear oil pump and bevel gear, the gear oil pipe of angle gear;
The frame is provided with gear oil inlet, and the position of the gear oil inlet is relative with the position of bevel gear Should.
The present invention come drive shaft rotation, can not only reduce noise using the cooperation of bevel gear and angle gear, can be with Improve transmission efficiency；The gap between ring moulds and pressure roller is adjusted by clearances between die and rolls adjustment bolt simultaneously so that the letter of its structure It is single, it is easy to adjust reliable；So as to improve granulate quality and granulation efficiency.
Preferably, the deflector includes the Tai Ji flow guiding disc for being set in main shaft upper end, is set on the Tai Ji flow guiding disc There is the through hole for wearing pressure roller, the quantity of the pressure roller and through hole is two, is provided with ring moulds briquetting at the top of the ring moulds, in ring moulds Ring moulds anchor ear is provided with the outside of portion, the gear oil cooler is forced air cooler.
This kind of structure allows it to form two symmetrical crush-zones, while stirs to cause powder to pelletize More thoroughly, yield is improved.
Preferably, the pressure roller is fixed in pressure roller shaft by two bearings, and the pressure roller shaft lower end passes through bushing and sky Axle rotating wheel is fixed, and nip drum axle upper end is compressed by pressing plate, and the pressure roller shaft is eccentric shaft, and the clearances between die and rolls adjustment bolt is consolidated It is scheduled at the top of nip drum axle.
This kind of structure can just adjust the gap of pressure roller and ring moulds at any time when its pressure roller is rotated, then pass through clearances between die and rolls Adjustment bolt is fastened or loosened to control its gap length.
It is of the invention to drive pressure roller shaft to rotate using main shaft and empty axle drive, while during pressure roller contact ring moulds inner side, pressure roller Also pass through frictional force autobiography so that the powder extruding between pressure roller and ring moulds is more thoroughly reliable.
Preferably, ring moulds upper end outer ring is provided with circuit device, and the circuit device includes fracture gear, drives fracture tooth The fracture little gear rotated and the fracture cutting knife being arranged on fracture gear are taken turns, the feeding scraper is fixed by a scraper support In main shaft upper end.
This kind of structure facilitates granule materials to cut off；The setting of feeding scraper support coordinates pressure roller and ring moulds to form blanketed zone, Feeding scraper is facilitated all to scrape powder in blanketed zone.
Preferably, the frame side is provided with fracture reductor, and the fracture little gear passes through a fracture speed reducer drive Axle is connected with fracture reductor, and fracture speed reducer driving shaft lower end is connected by a fracture reductor adapter sleeve and fracture reductor Connect, fracture speed reducer driving shaft upper end is connected by a fracture pinion drive fulcrum bearing with fracture little gear.
This kind of structure make it that transmission of the fracture reductor to fracture little gear is more steady reliable, so that the small tooth of fracture The rotation of wheel belt dynamic circuit breaker material gear is more steady reliable so that the cut-out material of fracture cut-out is more reliable and more stable.
Preferably, the frame is provided with fracture gear support frame, and frame both sides are provided with granulation anchor ear, the granulation anchor ear Cover in the connection of upper end, granulation anchor ear lower end connection frame, prevent on the base with being additionally provided with shaft coupling at shaft coupling position correspondence Shield.
This kind of structure make it that its overall structure is more solid and reliable, while runs more steady reliable.
Preferably, the frame side is provided with deduster, and dust draft tube is connected on the deduster, dust draft tube Lower section of the suction port through frame positioned at pressure roller and ring moulds.
This kind of structure can prevent clout or waste from stacking in frame.
Preferably, the main shaft lower end is connected by taper roll bearing once with frame, the lower taper roll bearing Bottom adjusts plug screw by a main shaft conical bearing and be connected with base, and main shaft upper end passes through taper roll bearing on one and frame company Connect, the cycle gear oil pump is connected by gear oil pipe with upper taper roll bearing and lower taper roll bearing.
This kind of structure make it that the connection of main shaft and transmission are more steady reliable.
A kind of method of granulating of ring die pelleter, comprises the steps：
1）Cooperation powder of the water content no more than 15% is entered in briquetting machine from feeding auger by loading hopper；
2）Gear oil is injected into frame from gear oil inlet, bevel gear is flooded；
3）Main motor drives angle gear shaft to rotate by shaft coupling, and angle gear shaft drives main shaft by angle gear and bevel gear Rotate, main shaft passes through empty axle rotating wheel band dynamic pressure roller and rotated so that rotated against between pressure roller and ring moulds, during this, circulation Gear oil pump starts, and gear oil is pumped out out of frame and is pumped into again in frame after being cooled down by forced air cooler；
4）Powder drop on briquetting machine by feeding scraper sweep all is involved between ring moulds and pressure roller, pressure roller and Ring moulds are rotated against to the gradual extruding of powder, so as to squeeze into ring moulds hole, are shaped in ring moulds hole, and constantly to ring moulds outer end of hole Extrusion；
5）Shaped particles are cut into required length by fracture cutting knife again, last shaped particles stream goes out outside machine.
Preferably, the step 4）Middle fracture cutting knife is rotated by fracture pinion rotation, and now fracture gear is with respect to ring Mould rotates, and fracture cutting knife cuts off the material for extruding ring moulds hole.
The present invention come drive shaft rotation, can not only reduce noise using the cooperation of bevel gear and angle gear, can be with Improve transmission efficiency；The gap between ring moulds and pressure roller is adjusted by clearances between die and rolls adjustment bolt simultaneously so that the letter of its structure It is single, it is easy to adjust reliable；So as to improve granulate quality and granulation efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the schematic top plan view of the present invention；
Fig. 3 is the schematic side view of the present invention.
1. granulation anchor ear, is covered on 2., 3. loading hoppers, 4. dust draft tubes, 5. bases in figure, the regulation of 6. main shaft conical bearings Plug screw, 7. main motors, 8. coupler protective casings, 9. frames, 10. fracture gear support frames, 11. fracture reductors, 12. fractures are small Gear, 13. Tai Ji flow guiding discs, 14. fracture speed reducer driving shafts, 15. forced air coolers, 16. gear oil pipes, 17. jiaos of gear shafts, 18. bevel gear, 19. main shafts, 20. cycle gear oil pumps, 21. fracture gears, 22. ring moulds, 23. ring moulds briquettings, 24. ring moulds are embraced Bind round, 25. pressure rollers, 26. pressing plates, taper roll bearing on 27., 28. jiaos of gears, 29. times taper roll bearings, 30. feeding scrapers, 31. scraper support, 32. fracture cutting knifes, 33. fracture reductor adapter sleeves, 34. fracture pinion drive support bases, 35. shaft couplings Device, 36. ring moulds holes, 37. clearances between die and rolls adjustment bolts, 38. empty axle rotating wheels, 39. dedusters, 40. gear oil inlets.
Embodiment
The present invention is further detailed explanation with the course of work below in conjunction with the accompanying drawings, but is not that the present invention is protected The limitation of scope.
As Figure 1-3, a kind of ring die pelleter, including frame 9, be arranged on the base 5 of the bottom of frame 9, be arranged on bottom The main motor 7 of 5 sides of seat and the upper lid 2 for being arranged on the top of frame 9, the top of frame 9 are provided with feeding mechanism, pressure are provided with frame 5 Mechanism, deflector, transmission mechanism and lubrication mechanism processed,
The feeding mechanism includes the loading hopper 3 being arranged on lid 2 and the feeding scraper for being arranged on the downside of loading hopper 3 30,
The briquetting machine includes ring moulds 22, some ring moulds holes 36 being arranged in the side wall of ring moulds 22 and is arranged on ring moulds 22 Two pressure rollers 25 of fit inside ring moulds 22 and the clearances between die and rolls adjustment bolt 37 for being arranged on the both ends of pressure roller 25,
The transmission mechanism includes the empty axle drive of main shaft 19, connection main shaft 19 and the pressure roller 25 rotated with dynamic pressure roller 25 38th, the link gear of the motor shaft of main motor 7 and main shaft 19 is connected,
The link gear includes bevel gear 18, the angle gear being engaged on bevel gear 18 for being connected to the bottom of main shaft 19 28th, the shaft coupling 35 of angle gear shaft 17, joint angle gear shaft 17 and the motor shaft of main motor 7 that drive angle gear 28 rotates；
The lubrication mechanism includes being arranged on the cycle gear oil pump 20 of the side of base 5, connection cycle gear oil pump 20 and bevel gear 18, the gear oil pipe 16 of angle gear 28；
The frame 9 is provided with gear oil inlet 40, the position of gear oil inlet 40 and the position phase of bevel gear 18 It is corresponding.
The deflector includes the Tai Ji flow guiding disc 13 for being set in the upper end of main shaft 19, and Tai Ji flow guiding disc 13 is provided with and worn The through hole of pressure roller 25, the top of ring moulds 22 are provided with ring moulds briquetting 23, and the upper outside of ring moulds 22 is provided with ring moulds anchor ear 24, cycle gear oil A forced air cooler 15 is connected with pump 20.
The pressure roller 25 is fixed in pressure roller shaft by two bearings, and pressure roller shaft lower end passes through bushing and empty axle rotating wheel 38 Fixed, nip drum axle upper end is compressed by pressing plate 26, and pressure roller shaft is eccentric shaft, and clearances between die and rolls adjustment bolt 37 is fixed on nip drum axle top Portion.
The upper end outer ring of ring moulds 22 is provided with circuit device, and circuit device includes fracture gear 21, drives 21 turns of fracture gear Dynamic fracture little gear 12 and the fracture cutting knife 32 being arranged on fracture gear 21, feeding scraper 30 are solid by a scraper support 31 It is scheduled on the upper end of main shaft 19.
The side of frame 9 is provided with fracture reductor 11, fracture little gear 12 by a fracture speed reducer driving shaft 14 with Fracture reductor 11 connects, and the lower end of fracture speed reducer driving shaft 14 passes through a fracture reductor adapter sleeve 33 and fracture reductor 11 Connection, the upper end of fracture speed reducer driving shaft 14 is connected by a fracture pinion drive fulcrum bearing 34 with fracture little gear 12.
The frame 9 is provided with fracture gear support frame 10, and the both sides of frame 9 are provided with granulation anchor ear 1, granulation anchor ear 1 upper end Lid 2 in connection, the lower end connection frame 9 of anchor ear 1 of pelletizing, with being additionally provided with shaft coupling protection at the position correspondence of shaft coupling 35 on base 5 Cover 8.
The side of frame 9 is provided with deduster 39, and dust draft tube 4, the dust suction of dust draft tube 4 are connected on deduster 39 Lower section of the mouth through frame 9 positioned at pressure roller 25 and ring moulds 22.
The lower end of main shaft 19 is connected by taper roll bearing 29 once with frame, the lower bottom of taper roll bearing 29 Portion adjusts plug screw 6 by a main shaft conical bearing and is connected with base, and the upper end of main shaft 19 passes through taper roll bearing 27 and machine on one Frame 9 is connected, and cycle gear oil pump 20 is connected by gear oil pipe 16 with upper taper roll bearing 27 and lower taper roll bearing 29.
A kind of method of granulating of ring die pelleter, comprises the steps：
1）Cooperation powder of the water content no more than 15% is entered in briquetting machine from feeding auger by loading hopper；
2）Gear oil is injected into frame from gear oil inlet, bevel gear is flooded；
3）Main motor drives angle gear shaft to rotate by shaft coupling, and angle gear shaft drives main shaft by angle gear and bevel gear Rotate, main shaft passes through empty axle rotating wheel band dynamic pressure roller and rotated so that rotated against between pressure roller and ring moulds, during this, circulation Gear oil pump starts, and gear oil is pumped out out of frame and is pumped into again in frame after being cooled down by forced air cooler；
4）Powder drop on briquetting machine by feeding scraper sweep all is involved between ring moulds and pressure roller, pressure roller and Ring moulds are rotated against to the gradual extruding of powder, so as to squeeze into ring moulds hole, are shaped in ring moulds hole, and constantly to ring moulds outer end of hole Extrusion；
5）Shaped particles are cut into required length by fracture cutting knife again, last shaped particles stream goes out outside machine.
Step 4）Middle fracture cutting knife is rotated by fracture pinion rotation, and now fracture gear rotates relative to ring moulds, fracture Cutting knife cuts off the material for extruding ring moulds hole.
The present invention come drive shaft rotation, can not only reduce noise using the cooperation of bevel gear and angle gear, can be with Improve transmission efficiency；The gap between ring moulds and pressure roller is adjusted by clearances between die and rolls adjustment bolt simultaneously so that the letter of its structure It is single, it is easy to adjust reliable；So as to improve granulate quality and granulation efficiency.
The position of fracture cutting knife coordinates finished particle in the present invention（Cylindrical particle）Length.

Claims (8)

  1. A kind of 1. ring die pelleter, it is characterised in that：It includes frame, the base for being arranged on bottom of the frame, is arranged on base one The main motor of side and the upper lid for being arranged on frame top, the frame top are provided with feeding mechanism, in frame provided with briquetting machine, Deflector, transmission mechanism and lubrication mechanism,
    The feeding mechanism includes the loading hopper being arranged on lid and the feeding scraper being arranged on the downside of loading hopper,
    The briquetting machine includes ring moulds, some ring moulds holes being arranged in ring moulds side wall and is arranged on ring moulds fit inside ring moulds Several pressure rollers and be arranged on the clearances between die and rolls adjustment bolt at pressure roller both ends,
    The transmission mechanism includes main shaft, empty axle drive, the connection main motor of connection main shaft and pressure roller rotated with dynamic pressure roller The link gear of motor shaft and main shaft,
    The link gear includes the bevel gear, the angle gear being engaged on bevel gear, drive angle gear for being connected to main shaft bottom The shaft coupling of the angle gear shaft of rotation, joint angle gear shaft and main motor motor shaft；
    The lubrication mechanism includes being arranged on cycle gear oil pump, the tooth being connected on cycle gear oil pump of base side Take turns oil cooler, connection cycle gear oil pump and bevel gear, the gear oil pipe of angle gear；
    The frame is provided with gear oil inlet, and the position of the gear oil inlet is corresponding with the position of bevel gear；Institute The Tai Ji flow guiding disc that deflector includes being set in main shaft upper end is stated, the Tai Ji flow guiding disc is provided with the through hole for wearing pressure roller, The quantity of the pressure roller and through hole is two, and ring moulds briquetting is provided with the top of the ring moulds, and ring moulds upper outside is embraced provided with ring moulds Hoop, the gear oil cooler is forced air cooler；Ring moulds upper end outer ring is provided with circuit device, and the circuit device includes fracture Gear, the fracture little gear for driving fracture pinion rotation and the fracture cutting knife being arranged on fracture gear, the feeding scraper lead to Cross a scraper support and be fixed on main shaft upper end.
  2. A kind of 2. ring die pelleter according to claim 1, it is characterised in that：The pressure roller is fixed on by two bearings In pressure roller shaft, the pressure roller shaft lower end is fixed by bushing and empty axle rotating wheel, and nip drum axle upper end is compressed by pressing plate, the pressure Roll shaft is eccentric shaft, and the clearances between die and rolls adjustment bolt is fixed at the top of nip drum axle.
  3. A kind of 3. ring die pelleter according to claim 1, it is characterised in that：Slow down provided with fracture the frame side Machine, the fracture little gear are connected by a fracture speed reducer driving shaft with fracture reductor, fracture speed reducer driving shaft lower end It is connected by a fracture reductor adapter sleeve with fracture reductor, fracture speed reducer driving shaft upper end is passed by a fracture little gear Dynamic fulcrum bearing is connected with fracture little gear.
  4. A kind of 4. ring die pelleter according to claim 3, it is characterised in that：The frame supports provided with fracture gear Frame, frame both sides are provided with granulation anchor ear, covered in the connection of the granulation anchor ear upper end, granulation anchor ear lower end connection frame, the bottom With being additionally provided with coupler protective casing at shaft coupling position correspondence on seat.
  5. A kind of 5. ring die pelleter according to claim 4, it is characterised in that：The frame side is provided with deduster, institute State on deduster connection dust draft tube, the lower section of the suction port of dust draft tube through frame positioned at pressure roller and ring moulds.
  6. A kind of 6. ring die pelleter according to claim 5, it is characterised in that：Rolled by circular cone once the main shaft lower end Sub- bearing is connected with frame, and the lower taper roll bearing bottom adjusts plug screw by a main shaft conical bearing and is connected with base, Main shaft upper end is connected by taper roll bearing on one with frame, and the cycle gear oil pump passes through gear oil pipe and rolled with upper circular cone Sub- bearing connects with lower taper roll bearing.
  7. A kind of 7. method of granulating of ring die pelleter according to claim 1, it is characterised in that：It comprises the steps：
    1）Cooperation powder of the water content no more than 15% is entered in briquetting machine from feeding auger by loading hopper；
    2）Gear oil is injected into frame from gear oil inlet, bevel gear is flooded；
    3）Main motor drives angle gear shaft to rotate by shaft coupling, and angle gear shaft drives main shaft to turn by angle gear and bevel gear Dynamic, main shaft passes through empty axle rotating wheel band dynamic pressure roller and rotated so that is rotated against between pressure roller and ring moulds, during this, circulates tooth Pump start is taken turns, gear oil is pumped out out of frame and is pumped into again in frame after being cooled down by forced air cooler；
    4）Powder is dropped on briquetting machine to be all involved between ring moulds and pressure roller by sweeping for feeding scraper, pressure roller and ring moulds Rotate against to the gradual extruding of powder, so as to squeeze into ring moulds hole, shaped in ring moulds hole, and constantly squeezed to ring moulds outer end of hole Go out；
    5）Shaped particles are cut into required length by fracture cutting knife again, last shaped particles stream goes out outside machine.
  8. A kind of 8. method of granulating of ring die pelleter according to claim 7, it is characterised in that：The step 5）Middle fracture Cutting knife is rotated by fracture pinion rotation, and now fracture gear rotates relative to ring moulds, and fracture cutting knife will extrude the thing in ring moulds hole Material cut-out.
CN201511013983.3A 2015-12-31 2015-12-31 A kind of ring die pelleter and its method of granulating Expired - Fee Related CN105664791B (en)

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Application Number Priority Date Filing Date Title
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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108246203A (en) * 2016-12-28 2018-07-06 江苏永立机械有限公司 Vertical type ring mould granulator
CN110341069A (en) * 2019-08-02 2019-10-18 东莞市圣珂新能源环保科技有限公司 A kind of RDF and regenerated plastics molding machine
CN111067120B (en) * 2020-01-17 2021-10-15 淮北瑞农饲料有限公司 Pellet feed former

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204220116U (en) * 2014-10-24 2015-03-25 溧阳市裕达机械有限公司 A kind of vertical type ring mould granulator
CN204602127U (en) * 2015-03-30 2015-09-02 安徽劲宇机械设备有限公司 A kind of biomass granulation machine
CN205435669U (en) * 2015-12-31 2016-08-10 杭州中肯新能源科技有限公司 Ring die pelleter

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204220116U (en) * 2014-10-24 2015-03-25 溧阳市裕达机械有限公司 A kind of vertical type ring mould granulator
CN204602127U (en) * 2015-03-30 2015-09-02 安徽劲宇机械设备有限公司 A kind of biomass granulation machine
CN205435669U (en) * 2015-12-31 2016-08-10 杭州中肯新能源科技有限公司 Ring die pelleter

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Inventor after: Chen Tao

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Address before: 310000 South Road, Xin'An River Street Industrial Park, Jiande City, Hangzhou, Zhejiang Province, No. 118

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