CN105647318A - 一种用于汽车手刹加工热处理的处理液 - Google Patents

一种用于汽车手刹加工热处理的处理液 Download PDF

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CN105647318A
CN105647318A CN201511013499.0A CN201511013499A CN105647318A CN 105647318 A CN105647318 A CN 105647318A CN 201511013499 A CN201511013499 A CN 201511013499A CN 105647318 A CN105647318 A CN 105647318A
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parts
treatment
hand brake
heat treatment
treatment fluid
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金晶
金哲
王信
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Jin Yu Petrochemical Equipment Co Ltd Of Wuhu City
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Jin Yu Petrochemical Equipment Co Ltd Of Wuhu City
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    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04—Homopolymers or copolymers of esters
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/32—Phosphorus-containing compounds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/61—Additives non-macromolecular inorganic
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40—Additives
    • C09D7/60—Additives non-macromolecular
    • C09D7/63—Additives non-macromolecular organic
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C08K2003/262—Alkali metal carbonates
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/32—Phosphorus-containing compounds
    • C08K2003/321—Phosphates
    • C08K2003/324—Alkali metal phosphate

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Abstract

本发明涉及车用零部件加工技术领域，具体是涉及一种用于汽车手刹加工热处理的处理液。由10份丙烯酸酯乳液、10份多聚磷酸钠、1份碳酸钠、0.5份黄酮甙、5份二甲苯和50份水制成。本发明的处理液，其配方设计新颖、合理，特别是添加了少量的黄酮甙，可以显著提高热处理的处理效率，使产品的质量得到显著改善。

Description

一种用于汽车手刹加工热处理的处理液
技术领域
本发明涉及车用零部件加工技术领域，具体是涉及一种用于汽车手刹加工热处理的处理液。
背景技术
通常，手刹杆在加工时，热处理是必不可少的加工工序。现有技术中，手刹杆在热处理时进行渗碳步骤后，而未添加任何处理液作为补强剂，这样会造成热处理效率低下，产品的质量不高，产品表面造成损伤等缺陷，容易出现返工。
发明内容
针对现有技术中存在的技术问题，本发明的目的在于提供一种用于汽车手刹加工热处理的处理液，为实现上述目的，本发明采用了以下技术方案：
一种用于汽车手刹加工热处理的处理液，由10份丙烯酸酯乳液、10份多聚磷酸钠、1份碳酸钠、0.5份黄酮甙、5份二甲苯和50份水制成。
本发明的有益效果表现在：
1）、热处理工艺中使用的处理液，其配方设计新颖、合理，特别是添加了少量的黄酮甙，可以显著提高热处理的处理效率，使产品的质量得到显著改善。
2）、处理液的制备方法，通过逐步添加以及合理选择加料顺序，不仅能够提高各物质之间的溶解性能，还能避免颗粒团聚的可能，使处理液的热处理防护功能得到显著的提升。
3）、用于汽车手刹加工热处理的处理液，操作工艺简洁，通过增加渗碳后喷涂处理液的步骤，并合理设计处理液的配方以及制备方法，从而实现手刹杆表面的被彻底防护起来，继而提高了手刹杆的热处理效果和产品的品质。
具体实施方式
以下将结合实施例，对本发明进行较为详细的说明。但是，实施例内容仅是对本发明所作的举例和说明，所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，只要不偏离发明的构思或者超越本权利要求书所定义的范围，均应属于本发明的保护范围。
一、处理液的组成
10份丙烯酸酯乳液、10份多聚磷酸钠、1份碳酸钠、0.5份黄酮甙、5份二甲苯和50份水。
二、处理液的制备方法为：
首先向容器中加入10份多聚磷酸钠和20份水，搅拌5分钟；接着缓慢加入1份碳酸钠，边加边搅拌，添加完毕后搅拌5分钟；接着缓慢加入10份丙烯酸酯乳液和10份水，边加边搅拌，添加完毕后搅拌5分钟；然后缓慢加入0.5份黄酮甙，边加边搅拌，添加完毕后搅拌5分钟；最后缓慢加入5份二甲苯和20份水，搅拌10分钟。
三、汽车手刹加工的热处理工艺，步骤如下：
步骤①、擦除手刹杆表面的油污，再用水冲洗5分钟，接着使用乙醇擦洗5分钟，晾干；
步骤②、将手刹杆放入渗碳炉中渗碳，处理温度为900℃；
步骤③、在压力为0.5MPa下淬火，待冷却至80℃时使其自然冷却；
步骤④、将预先加热至50℃的处理液喷涂至手刹杆的表面；
步骤⑤、放入恒温炉中干燥1小时，恒温炉内温度为55℃。

Claims (1)

1.一种用于汽车手刹加工热处理的处理液，其特征在于由10份丙烯酸酯乳液、10份多聚磷酸钠、1份碳酸钠、0.5份黄酮甙、5份二甲苯和50份水制成。
CN201511013499.0A 2015-12-31 2015-12-31 一种用于汽车手刹加工热处理的处理液 Pending CN105647318A (zh)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011236272A (ja) * 2010-05-06 2011-11-24 Dnp Fine Chemicals Co Ltd 保護膜用組成物および洗浄方法
CN102808188A (zh) * 2012-09-11 2012-12-05 上海汽车变速器有限公司 用于变速器内齿圈的气体渗碳淬火工艺
CN103374715A (zh) * 2012-04-27 2013-10-30 中国钢铁股份有限公司 水性金属表面处理剂及使用其的金属表面处理方法
CN104213112A (zh) * 2014-09-09 2014-12-17 重庆大学 一种金属表面自清洁、高防护膜层的制备方法
CN105018869A (zh) * 2015-08-06 2015-11-04 无锡阳工机械制造有限公司 一种铝材热处理工艺
CN105238122A (zh) * 2015-10-29 2016-01-13 江门市蓬江区慧邦涂料有限公司 一种外墙热反射隔热海藻泥漆
CN105440855A (zh) * 2015-12-23 2016-03-30 巢湖诺信建材机械装备有限公司 一种板锤上的中间层连接涂料
CN105482609A (zh) * 2015-12-30 2016-04-13 芜湖奕辰模具科技有限公司 一种用于汽车水箱内壁喷涂的预处理剂
CN105505075A (zh) * 2015-12-31 2016-04-20 芜湖市金宇石化设备有限公司 一种电磁阀阀套烘干处理的处理液

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011236272A (ja) * 2010-05-06 2011-11-24 Dnp Fine Chemicals Co Ltd 保護膜用組成物および洗浄方法
CN103374715A (zh) * 2012-04-27 2013-10-30 中国钢铁股份有限公司 水性金属表面处理剂及使用其的金属表面处理方法
CN102808188A (zh) * 2012-09-11 2012-12-05 上海汽车变速器有限公司 用于变速器内齿圈的气体渗碳淬火工艺
CN104213112A (zh) * 2014-09-09 2014-12-17 重庆大学 一种金属表面自清洁、高防护膜层的制备方法
CN105018869A (zh) * 2015-08-06 2015-11-04 无锡阳工机械制造有限公司 一种铝材热处理工艺
CN105238122A (zh) * 2015-10-29 2016-01-13 江门市蓬江区慧邦涂料有限公司 一种外墙热反射隔热海藻泥漆
CN105440855A (zh) * 2015-12-23 2016-03-30 巢湖诺信建材机械装备有限公司 一种板锤上的中间层连接涂料
CN105482609A (zh) * 2015-12-30 2016-04-13 芜湖奕辰模具科技有限公司 一种用于汽车水箱内壁喷涂的预处理剂
CN105505075A (zh) * 2015-12-31 2016-04-20 芜湖市金宇石化设备有限公司 一种电磁阀阀套烘干处理的处理液

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Application publication date: 20160608