CN105636254B - industrial process electric heater - Google Patents

industrial process electric heater Download PDF

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Publication number
CN105636254B
CN105636254B CN201610151593.0A CN201610151593A CN105636254B CN 105636254 B CN105636254 B CN 105636254B CN 201610151593 A CN201610151593 A CN 201610151593A CN 105636254 B CN105636254 B CN 105636254B
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CN
China
Prior art keywords
container
tube
electrothermal tube
electric heater
eduction rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
CN201610151593.0A
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Chinese (zh)
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CN105636254A (en
Inventor
戚洪明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Huaneng Electric Heating Equipment Co ltd
Original Assignee
HUANENG WUXI ELECTROTHERMAL EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by HUANENG WUXI ELECTROTHERMAL EQUIPMENT CO Ltd filed Critical HUANENG WUXI ELECTROTHERMAL EQUIPMENT CO Ltd
Priority to CN201610151593.0A priority Critical patent/CN105636254B/en
Publication of CN105636254A publication Critical patent/CN105636254A/en
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Publication of CN105636254B publication Critical patent/CN105636254B/en
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/54Heating elements having the shape of rods or tubes flexible
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/06Heater elements structurally combined with coupling elements or holders

Landscapes

  • Resistance Heating (AREA)
  • Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)

Abstract

The present invention relates to industrial process electric-heating technology field, especially a kind of electric heater being suitable for gas heating occasion.Including container, it is provided with inlet and outlet on the container, it is axial inside the container to be provided with support tube, it is provided with eduction rod in the support tube, several supporting racks are radially provided between the support tube and container inner wall, support frame as described above upper edge container radial transmission line is wound with electrothermal tube, and the both ends of the electrothermal tube are connect with eduction rod.The present invention is exchanged heat using the horizontal mode of plunderring, high turbulent condition, and the surface film thermal conductance of fluid and heating tube is just high, reduces the surface temperature of electrothermal tube, extends the service life of electric heater.Each coiling heater can be with independent disk around easy to maintenance if intermediate certain damage, is unfolded coil pipe, is sliced off in breakage, transition spool piece is added to be connected, then coiled again.

Description

Industrial process electric heater
Technical field
The present invention relates to industrial process electric-heating technology field, especially a kind of electricity being suitable for gas heating occasion adds Hot device.
Background technology
Existing industrial electric heating device is in a kind of container of band inlet and outlet frequently with the structure of circulation heater It is inserted into boundling electrothermal tube structure.Boundling heater is that a large amount of electrothermal tube is welded on one block of process flange plate.The master of the structure Wanting defect is:
1, since in process fluid flow, fluid is flowed along the direction of electrothermal tube, and the turbulent flow effect of generation is undesirable, changes Hot coefficient is low, and electrothermal tube surface temperature and internal heating wire's temperature are high, electrothermal tube short life.
2, due to being limited to by electric heating pipe processing technique, along the direction of fluid flowing, electrothermal tube tube wall temperature is uneven, It is higher more to arrive outlet electrothermal tube temperature, can also influence the service life of electrothermal tube.
3, maintenance difficult, if certain electrothermal tube damages, it usually needs terminal box is sawed down, even to be needed surrounding sometimes Electrothermal tube also to dismantle.
Invention content
The technical problem to be solved in the present invention is to provide a kind of industrial process electric heaters, can reduce the table of electrothermal tube Face temperature greatly prolongs the service life of electric heater.
In order to solve the above-mentioned technical problem, the present invention includes container, and inlet and outlet, the appearance are provided on the container It is axial inside device to be provided with support tube, eduction rod is provided in the support tube, it is radial between the support tube and container inner wall Several supporting racks are provided with, support frame as described above upper edge container radial transmission line is wound with electrothermal tube, the both ends of the electrothermal tube and extraction Stick connects.
Further, the one end is provided with process tube sheet, and the eduction rod is connect across process tube sheet with terminal box.
Preferably, the electric heating tube power on each supporting rack is sequentially reduced along import to export direction.
Further, it is provided with temperature controller on the electrothermal tube on each supporting rack.
The present invention is exchanged heat using the horizontal mode of plunderring, high turbulent condition, and the surface film thermal conductance of fluid and heating tube is just high, reduces The surface temperature of electrothermal tube, extends the service life of electric heater.Independence may be used in each coil-shaped electric heater Sensor control so that the maximum temperature of each coil-shaped heater as close possible to or it is equal, improve heater and stream Mean temperature difference between body reduces the heat exchange area of electric heater, reduces equipment cost.Each coiling heater can be only Vertical plate is around if intermediate certain damage, is unfolded coil pipe, is sliced off in breakage, transition spool piece is added to be connected, then again Coiling, it is easy to maintenance.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of supporting rack upper electrothermal tube.
Specific implementation mode
As depicted in figs. 1 and 2, the present invention includes container 7, and import 3 and outlet 5, the container are provided on the container 7 7 inside are axial to be provided with support tube 4, eduction rod 10 is provided in the support tube, eduction rod 10 is with electrothermal tube using identical Material, difference are the stainless steel bars used among eduction rod.In order to facilitate the installation of support tube and eduction rod, the container 7 One end is provided with process tube sheet 2, and the eduction rod 10 is connect across process tube sheet 2 with terminal box 1.The support tube 4 and container 7 Several supporting racks 8 are radially provided between inner wall, 8 upper edge container radial transmission line of support frame as described above is wound with electrothermal tube 6, the electric heating The both ends of pipe 6 are connect with eduction rod 10.It is consistent as possible in order to ensure the surface temperature of electrothermal tube, on each supporting rack 8 6 power of electrothermal tube is sequentially reduced along import 3 to 5 directions of outlet, and the low one end electric heating tube power of such heated material temperature is big, The high one end electric heating tube power of heated material temperature is low, realizes that electrothermal tube temperature is uniform, provides electrothermal tube service life.
In addition, in order to further accurately control the temperature of electrothermal tube, temperature is provided on the electrothermal tube 6 on each supporting rack 8 Control device.
When manufacture, to ensure that there are the circulations of gap and guarantee fluid between electrothermal tube, before coiling electrothermal tube, per electricity Tube surface coils the stainless steel wire of 1-2mm diameters in advance, it is ensured that has the passage gaps of 1-2mm between the electrothermal tube after coiling.
One aspect of the present invention due to using etc. Temperature Field Designs, reduce the heat exchange area of electric heater, save material and at This.On the other hand more electric heating can be arranged since the technique of the size of U-shaped elbow limits unlike traditional electric heating tube Pipe, can make electrothermal tube surface temperature lower, the heating particularly suitable for high-temperature gas.

Claims (2)

1. industrial process electric heater, including container (7), import (3) and outlet (5) are provided on the container (7), it is special Sign is that the container (7) is internal to be axially provided with support tube (4), and eduction rod (10), the branch are provided in the support tube Several supporting racks (8), support frame as described above (8) upper edge container radial transmission line are radially provided between stay tube (4) and container (7) inner wall It is wound with electrothermal tube (6), the both ends of the electrothermal tube (6) are connect with eduction rod (10);Described container (7) one end is provided with process pipe Plate (2), the eduction rod (10) connect across process tube sheet (2) with terminal box (1);Electrothermal tube (6) on each supporting rack (8) Power is sequentially reduced along import (3) to outlet (5) direction.
2. industrial process electric heater according to claim 1, which is characterized in that the electric heating on each supporting rack (8) It is provided with temperature controller on pipe (6).
CN201610151593.0A 2016-03-16 2016-03-16 industrial process electric heater Active CN105636254B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610151593.0A CN105636254B (en) 2016-03-16 2016-03-16 industrial process electric heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610151593.0A CN105636254B (en) 2016-03-16 2016-03-16 industrial process electric heater

Publications (2)

Publication Number Publication Date
CN105636254A CN105636254A (en) 2016-06-01
CN105636254B true CN105636254B (en) 2018-10-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610151593.0A Active CN105636254B (en) 2016-03-16 2016-03-16 industrial process electric heater

Country Status (1)

Country Link
CN (1) CN105636254B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106550501A (en) * 2016-10-28 2017-03-29 江阴市国豪电热电器制造有限公司 A kind of high electric heater of stability
CN109737588A (en) * 2018-12-13 2019-05-10 华能无锡电热器材有限公司 A kind of drawable type fluid heater

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5878192A (en) * 1996-12-12 1999-03-02 Water Heater Innovations, Inc. Heating element for water heaters with scale control
CN201434491Y (en) * 2009-04-29 2010-03-31 关中股份有限公司 Water heater structure of increasing thermal efficiency
CN101979934A (en) * 2010-09-21 2011-02-23 朱明华 Complementary water heater of hot gas energy of air conditioner and kitchen and luminous energy
CN202598859U (en) * 2012-05-23 2012-12-12 华能无锡电热器材有限公司 Internal radiation isothermal electric heater of thermal field
CN204128423U (en) * 2014-08-01 2015-01-28 张家港化工机械股份有限公司 The bracing frame of restraining in extraordinary heat exchanger
CN204707295U (en) * 2015-06-19 2015-10-14 安徽国源电气有限公司 The quick detachable electrothermal tube of a kind of industrial anticorrosion
CN205491238U (en) * 2016-03-16 2016-08-17 华能无锡电热器材有限公司 Industrial process electric heater

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5878192A (en) * 1996-12-12 1999-03-02 Water Heater Innovations, Inc. Heating element for water heaters with scale control
CN201434491Y (en) * 2009-04-29 2010-03-31 关中股份有限公司 Water heater structure of increasing thermal efficiency
CN101979934A (en) * 2010-09-21 2011-02-23 朱明华 Complementary water heater of hot gas energy of air conditioner and kitchen and luminous energy
CN202598859U (en) * 2012-05-23 2012-12-12 华能无锡电热器材有限公司 Internal radiation isothermal electric heater of thermal field
CN204128423U (en) * 2014-08-01 2015-01-28 张家港化工机械股份有限公司 The bracing frame of restraining in extraordinary heat exchanger
CN204707295U (en) * 2015-06-19 2015-10-14 安徽国源电气有限公司 The quick detachable electrothermal tube of a kind of industrial anticorrosion
CN205491238U (en) * 2016-03-16 2016-08-17 华能无锡电热器材有限公司 Industrial process electric heater

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Address after: No. 89, Ximei Road, Xinwu District, Wuxi City, Jiangsu Province, 214000

Patentee after: Wuxi Huaneng Electric Heating Equipment Co.,Ltd.

Address before: No. 89, Ximei Road, Wuxi New District, Wuxi City, Jiangsu Province 214035

Patentee before: HUANENG WUXI ELECTROTHERMAL EQUIPMENT Co.,Ltd.

CP03 Change of name, title or address