CN204313469U - A kind of quick electromagnetic eddy-current heating water heater - Google Patents

A kind of quick electromagnetic eddy-current heating water heater Download PDF

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CN204313469U
CN204313469U CN201420655892.4U CN201420655892U CN204313469U CN 204313469 U CN204313469 U CN 204313469U CN 201420655892 U CN201420655892 U CN 201420655892U CN 204313469 U CN204313469 U CN 204313469U
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water
heating
copper pipe
heating copper
outlet
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朱平平
羊毅
吴静
李飞
汪立友
杨壁连
魏豪
荣浩
钱俊宏
陈素兰
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Xihua University
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Xihua University
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Abstract

本实用新型涉及一种热水器,特别公开了一种快速电磁感应加热热水器,其包括蓄水罐、加热铜管、耐高温陶瓷支架、隔热层、电磁线圈、变频控制器、温度传感器。加热铜管内部有进、出水通孔,其特征在于:水经过加热铜管内部的通孔来回进行热交换,单位体积的水与加热铜管之间的接触面积大大增加,使其温度能够快速上升;电磁感应线圈缠绕在带隔热层的耐高温陶瓷支架上,并与变频控制器相连接。本实用新型热转化率高,对水加热速度快,结构紧凑,使用寿命长,安全环保,适合广泛推广应用。

The utility model relates to a water heater, in particular discloses a fast electromagnetic induction heating water heater, which comprises a water storage tank, a heating copper pipe, a high temperature resistant ceramic bracket, a heat insulation layer, an electromagnetic coil, a frequency conversion controller and a temperature sensor. There are water inlet and outlet holes inside the heating copper tube, which is characterized in that: the water passes through the through holes inside the heating copper tube to exchange heat back and forth, and the contact area between the unit volume of water and the heating copper tube is greatly increased, so that the temperature can be quickly Rising; the electromagnetic induction coil is wound on the high temperature resistant ceramic support with heat insulation layer and connected with the frequency conversion controller. The utility model has high thermal conversion rate, fast water heating speed, compact structure, long service life, safety and environmental protection, and is suitable for wide popularization and application.

Description

一种快速电磁感应加热热水器A Fast Electromagnetic Induction Heating Water Heater

技术领域 technical field

本实用新型涉及一种利用电磁感应加热的技术领域,特别是一种能够快速达到加热目的并能实时提供热水的电磁感应加热热水器。 The utility model relates to the technical field of heating by electromagnetic induction, in particular to an electromagnetic induction heating water heater which can quickly achieve the purpose of heating and provide hot water in real time.

背景技术 Background technique

利用电阻丝加热管或陶瓷加热棒等电加热体加热的热水器装置不仅加热效率低,而且容易损坏并造成漏电等安全隐患。电磁感应加热技术具有能耗低、热效率高、温度提升快、温度控制精度高等优点,如今在电加热热水器中得到广泛应用。 The water heater device heated by electric heating bodies such as resistance wire heating tubes or ceramic heating rods not only has low heating efficiency, but also is easy to damage and cause safety hazards such as electric leakage. Electromagnetic induction heating technology has the advantages of low energy consumption, high thermal efficiency, fast temperature rise, and high temperature control accuracy, and is now widely used in electric heating water heaters.

有的电磁加热热水器和传统的电阻丝加热热水器一样需要等待一段时间才能使用热水,如专利号为201320019825.9,发明名称为电磁感应加热热水器的中国实用新型专利,其出水口在保温水箱的一端,因此要使用热水须等整个水箱的水达到所需水温才能使用。 Some electromagnetic heating water heaters need to wait for a period of time to use hot water like traditional resistance wire heating water heaters. For example, the patent number is 201320019825.9, and the invention name is a Chinese utility model patent for electromagnetic induction heating water heaters. The water outlet is at one end of the thermal insulation water tank. Therefore to use hot water must wait for the water in the whole water tank to reach the required water temperature before use.

专利号为200620083771.2,发明名称为电磁加热器的中国使用新型专利,其电磁线圈设计在加热主体内部,加热线圈的温度将大大增大,其阻抗随之增大,因此该结构线圈自身损耗较大;另外能量传递环节增加了工字形铁氧体磁棒层,因此其能量利用率降低。 The patent number is 200620083771.2, and the name of the invention is a new patent for the use of electromagnetic heater in China. The electromagnetic coil is designed inside the heating body. The temperature of the heating coil will increase greatly, and its impedance will increase accordingly. Therefore, the loss of the coil itself is relatively large. ; In addition, an I-shaped ferrite magnetic rod layer is added to the energy transfer link, so its energy utilization rate is reduced.

目前电磁感应加热热水器的加热速度过慢或者是能量利用率过低,因此,提供一种安全可靠,可以快速达到加热目的并能够实时提供热水,且具有较高的能量利用率的电磁感应加热热水器是很有必要的。 At present, the heating speed of electromagnetic induction heating water heaters is too slow or the energy utilization rate is too low. Therefore, it is necessary to provide a safe and reliable electromagnetic induction heating that can quickly achieve the heating purpose and provide hot water in real time, and has a high energy utilization rate. A water heater is very necessary.

发明内容 Contents of the invention

本实用新型是为了提供一种能够快速达到加热目的并能实时提供热水的电磁感应加热热水器,其能量转换过程简单、直接,具有较高的热转化率。 The utility model aims to provide an electromagnetic induction heating water heater capable of quickly achieving the heating purpose and providing hot water in real time. The energy conversion process of the utility model is simple and direct, and has a relatively high heat conversion rate.

本实用新型是通过如下技术方案实现的:一种快速电磁感应加热热水器,包括蓄水罐,加热铜管,电磁线圈,隔热层,耐高温陶支架,加热铜管温度检测传感器,出水温度检测传感器。其特征在于:加热铜管其内部带有进、出水通孔,并与蓄水罐侧面的沟槽通道相配合固定;电磁线圈缠绕并固定在附有隔热层的耐高温陶瓷支架上,并与变频控制器相连接;耐高温陶瓷支架的一端固定在蓄水罐侧面,并与加热铜管轴线重合,另一端由端盖进行密封;出水温度检测传感器与加热铜管温度检测传感器分布安装于出水管道内和加热铜管顶部位置,并与变频控制器连接。 The utility model is realized through the following technical solutions: a fast electromagnetic induction heating water heater, including a water storage tank, a heating copper pipe, an electromagnetic coil, a heat insulation layer, a high temperature resistant pottery support, a heating copper pipe temperature detection sensor, and a water outlet temperature detection sensor. It is characterized in that: the heating copper pipe has water inlet and outlet holes inside, and is fixed with the groove channel on the side of the water storage tank; the electromagnetic coil is wound and fixed on the high temperature resistant ceramic bracket with heat insulation layer, and It is connected with the frequency conversion controller; one end of the high-temperature-resistant ceramic bracket is fixed on the side of the water storage tank, and coincides with the axis of the heating copper pipe, and the other end is sealed by the end cover; the temperature detection sensor of the outlet water and the temperature detection sensor of the heating copper pipe are installed in the The position in the water outlet pipe and the top of the heating copper pipe is connected with the frequency conversion controller.

本实用新型的结构紧凑,能量转换简单、直接,变频控制器使用小功率高频率单相变频电源控制器,使电磁线圈能够与加热铜管的阻抗相匹配,具有较高的热转化率,且转化速度较快,能够达到快速加热并且实时提供热水的目的。 The utility model has compact structure, simple and direct energy conversion, and the frequency conversion controller uses a low-power high-frequency single-phase frequency conversion power supply controller, so that the electromagnetic coil can match the impedance of the heating copper tube, and has a high heat conversion rate, and The conversion speed is fast, which can achieve the purpose of rapid heating and real-time supply of hot water.

本实用新型所有内部安装的连接处均有耐高温密封垫片,以防止泄露。 All the joints installed inside the utility model have high temperature resistant sealing gaskets to prevent leakage.

本实用新型的加热铜管内部有加热铜管进水通孔、加热铜管出水通孔,流经加热铜管进、出通孔的水与加热铜管的热交换面积大大增加,因此提高水的加热速度;而经过加热铜管进、出通孔的水均快速流动,不易沉积而产生水垢,减少了通孔和沟槽的堵塞情况。 The heating copper pipe of the utility model has a heating copper pipe water inlet through hole and a heating copper pipe water outlet through hole inside, and the heat exchange area between the water flowing through the heating copper pipe inlet and outlet through holes and the heating copper pipe is greatly increased, thus improving the water quality. The heating speed; while the water flowing in and out of the through hole through the heated copper tube flows quickly, and it is not easy to deposit and generate scale, which reduces the blockage of the through hole and the groove.

本实用新型有两个温度传感器,出水温度检测传感器安装在出水管道内部并与变频控制器相连接,以检测出水口温度,能够通过检测温度与预设温度之间的差值进行自动控制通过电磁线圈的电流大小;加热铜管温度检测传感器安装在加热铜管顶部并与变频控制器相连接,监测加热铜管顶部的温度,以防止加热铜管过热以及干烧等情况。 The utility model has two temperature sensors, the water outlet temperature detection sensor is installed inside the water outlet pipe and connected with the frequency conversion controller to detect the water outlet temperature, which can be automatically controlled by the difference between the detected temperature and the preset temperature. The current size of the coil; the heating copper tube temperature detection sensor is installed on the top of the heating copper tube and connected with the frequency conversion controller to monitor the temperature at the top of the heating copper tube to prevent the heating copper tube from overheating and dry burning.

本实用新型的更优方案为: The more optimal scheme of the present utility model is:

所述的出水管道安装管式节流阀,并与变频控制器相连接,通过出水管道内的出水温度传感器检测出水温度数据并自动调节管式节流阀的开口大小,实现系统自动化控制。 The outlet pipe is equipped with a pipe throttle valve and is connected with a frequency conversion controller. The outlet water temperature sensor in the water outlet pipe detects water temperature data and automatically adjusts the opening size of the pipe throttle valve to realize automatic control of the system.

实施本实用新型的显著效果是:能够提供一种安全可靠,可以快速达到加热目的并能够实时提供热水,且具有较高的能量利用率的电磁感应加热热水器,并具有一定的自动化控制功能。 The remarkable effect of implementing the utility model is that it can provide a safe and reliable electromagnetic induction heating water heater that can quickly achieve the purpose of heating and provide hot water in real time, and has a high energy utilization rate, and has a certain automatic control function.

下面将结合附图及实施方式对本实用新型作进一步说明。 The utility model will be further described below in conjunction with the accompanying drawings and embodiments.

附图说明: Description of drawings:

图1为本实用新型的电磁感应加热热水器外部结构示意图; Fig. 1 is a schematic diagram of the external structure of the electromagnetic induction heating water heater of the present invention;

图2为本实用新型的电磁感应加热热水器主体阶梯剖面图; Fig. 2 is a ladder sectional view of the main body of the electromagnetic induction heating water heater of the present invention;

图3为本实用新型的电磁感应加热热水器蓄水罐结构示意图; Fig. 3 is the structural schematic diagram of the water storage tank of the electromagnetic induction heating water heater of the present invention;

图4为本实用新型的电磁感应加热热水器加热铜管结构示意图; Fig. 4 is a structural schematic diagram of the copper pipe heated by the electromagnetic induction heating water heater of the present invention;

图5为本实用新型的电磁感应加热热水器出水管道结构示意图。 Fig. 5 is a structural schematic diagram of the water outlet pipeline of the electromagnetic induction heating water heater of the present invention.

 图中,1蓄水罐,2进水口,3外壳,4安全阀,5端盖,6出水管道,7变频控制器,8电磁线圈,9加热铜管,10隔热层,11出水温度检测传感器,12耐高温陶瓷支架,13加热铜管温度检测传感器,14沟槽通道,15蓄水罐通道,16加热铜管进水通孔,17加热铜管出水通孔,18管式节流阀。 In the figure, 1 water storage tank, 2 water inlet, 3 shell, 4 safety valve, 5 end cover, 6 outlet pipe, 7 frequency conversion controller, 8 electromagnetic coil, 9 heating copper pipe, 10 heat insulation layer, 11 outlet water temperature detection Sensor, 12 high temperature resistant ceramic bracket, 13 heating copper pipe temperature detection sensor, 14 groove channel, 15 water storage tank channel, 16 heating copper pipe water inlet hole, 17 heating copper pipe outlet water hole, 18 pipe throttle valve .

具体实施方式 Detailed ways

实施方式1:附图是本实用新型的一种具体实施案例,由图1可以看出,其主体是由蓄水罐,加热部分,变频控制器三大部分组成。 Embodiment 1: The accompanying drawing is a specific implementation case of the present utility model. As can be seen from FIG. 1 , its main body is composed of a water storage tank, a heating part, and a frequency conversion controller.

由图3可知,蓄水罐顶部有进水口(1),一端面封闭,另一端面下部分有蓄水罐通道(15),中间有沟槽通道(14),用于连通加热铜管进水通孔(16)与加热铜管出水通孔(17),边缘有螺纹孔,用于固定连接加热铜管(9)和耐高温陶瓷支架(12)。蓄水罐主要是为了稳定水压,减小进水口的紊流程度,使后续加热能够平稳、快速、均匀的进行。 It can be seen from Figure 3 that there is a water inlet (1) on the top of the water storage tank, one end face is closed, and the lower part of the other end face has a water storage tank channel (15) and a groove channel (14) in the middle, which is used to connect the heating copper pipe to the water inlet. The water through hole (16) and the heating copper pipe outlet water through hole (17) have threaded holes on the edge for fixedly connecting the heating copper pipe (9) and the high temperature resistant ceramic support (12). The main purpose of the water storage tank is to stabilize the water pressure and reduce the degree of turbulence at the water inlet, so that the subsequent heating can be carried out smoothly, quickly and evenly.

由图2、4、5可知,加热部分主要有电磁线圈(8)和加热铜管(9),电磁线圈(8)缠绕并固定在铺有隔热层(10)的耐高温陶瓷支架(12)上,最外层套有保护电磁线圈的外壳(3);加热铜管(9)为整块的圆柱形实体铜材质,其内部加工有加热铜管进水通孔(16)和加热铜管出水通孔(17),出水管道(6)与加热铜管出水通孔(17)通过螺纹连接并引出热水;出水管道内安装有出水温度检测传感器(11)与管式节流阀(18),如出水温度检测传感器(11)检测的温度比预设温度低,那么变频控制器(7)可以控制增大电流并自动调节管式节流阀(18)收缩,使其流量变小,增大水的加热时间,以达到预设温度并保持稳定,反之亦然;加热铜管温度检测传感器(13)安装在加热铜管顶部,监测加热铜管顶部的温度,若检测温度上升到某一临界值,则变频控制器(7)就断电保护,以防止加热铜管过热以及干烧等意外情况。 It can be seen from Figures 2, 4, and 5 that the heating part mainly includes electromagnetic coils (8) and heating copper pipes (9), and the electromagnetic coils (8) are wound and fixed on the high-temperature-resistant ceramic support (12 ), the outermost layer is covered with a casing (3) to protect the electromagnetic coil; the heating copper tube (9) is made of a solid cylindrical solid copper material, and its interior is processed with a heating copper tube water inlet hole (16) and a heating copper tube The water outlet through hole (17), the outlet pipe (6) and the heating copper pipe outlet through hole (17) are threadedly connected to lead out hot water; the outlet water temperature detection sensor (11) and the pipe throttle valve ( 18), if the temperature detected by the outlet water temperature detection sensor (11) is lower than the preset temperature, then the frequency conversion controller (7) can control the increase of current and automatically adjust the contraction of the pipe throttle valve (18) to make the flow rate smaller , increase the heating time of the water to reach the preset temperature and keep it stable, and vice versa; the heating copper pipe temperature detection sensor (13) is installed on the top of the heating copper pipe to monitor the temperature at the top of the heating copper pipe, if the detected temperature rises to A certain critical value, then the frequency conversion controller (7) is just power-off protection, to prevent unexpected situations such as overheating of heating copper tube and dry burning.

变频控制器使用小功率高频率单相变频电源控制器,应使电磁线圈(8)能够与加热铜管(9)的阻抗相匹配,具有较高的热转化率,且转化速度较快,能够达到快速加热并且实时提供热水的目的。 The variable frequency controller uses a low-power high-frequency single-phase variable-frequency power supply controller, which should make the electromagnetic coil (8) match the impedance of the heating copper tube (9), have a high heat conversion rate, and the conversion speed is fast, and can To achieve the purpose of rapid heating and real-time hot water supply.

实施方式2:在实施方式1的基础上去掉蓄水罐(1),管式节流阀(18),加热铜管温度检测传感器(13),出水温度检测传感器(11)等部件,其他结构不变,构成一个简单的快速电磁感应加热热水器,其工作流程为:冷水直接进入加热铜管外表面与耐高温陶瓷内壁之间,再进入加热铜管进水通孔(16),由沟槽通道经加热铜管出水通孔(17)、出水管道(6)流出热水。其结构更为简单、紧凑,安装、检修也更为方便,除了自动化控制程度低一些,其加热速度和实施方案1基本一致。 Embodiment 2: On the basis of Embodiment 1, components such as the water storage tank (1), the pipe throttle valve (18), the heating copper pipe temperature detection sensor (13), the outlet water temperature detection sensor (11) and other components are removed, and other structures No change, constitute a simple fast electromagnetic induction heating water heater, its working process is: cold water directly enters between the outer surface of the heating copper tube and the inner wall of the high-temperature-resistant ceramic, and then enters the water inlet through hole (16) of the heating copper tube, and is formed by the groove The passage flows out hot water through the water outlet through hole (17) of the heating copper pipe and the water outlet pipe (6). Its structure is simpler and more compact, and its installation and maintenance are more convenient. Except for a lower degree of automation control, its heating speed is basically the same as that of Embodiment 1.

Claims (4)

1.一种快速电磁感应加热热水器,包括蓄水罐(1),加热铜管(9),电磁线圈(8),隔热层(10),耐高温陶瓷支架(12),加热铜管温度检测传感器(13),出水温度检测传感器(11),其特征在于:加热铜管(9)其内部带有规则分布的通孔,并与蓄水罐侧面的沟槽通道(14)相配合并固定;电磁线圈(8)缠绕并固定在附有隔热层(10)的耐高温陶瓷支架(12)上,且与变频控制器(7)相连接;耐高温陶瓷支架(12)固定在蓄水罐侧面,并与加热铜管轴线重合,另一端由端盖(5)进行密封;出水温度检测传感器(11)与热铜管温度检测传感器(13)分别安装于出水管道(6)内和加热铜管(9)顶部位置,并与变频控制器(7)连接。 1. A fast electromagnetic induction heating water heater, including water storage tank (1), heating copper pipe (9), electromagnetic coil (8), heat insulation layer (10), high temperature resistant ceramic bracket (12), heating copper pipe temperature The detection sensor (13), the outlet water temperature detection sensor (11), is characterized in that: the heating copper pipe (9) has through holes regularly distributed inside, and is matched and fixed with the groove channel (14) on the side of the water storage tank ;The electromagnetic coil (8) is wound and fixed on the high temperature resistant ceramic bracket (12) with heat insulation layer (10), and is connected with the frequency conversion controller (7); the high temperature resistant ceramic bracket (12) is fixed on the water storage The side of the tank coincides with the axis of the heating copper pipe, and the other end is sealed by the end cover (5); the outlet water temperature detection sensor (11) and the hot copper pipe temperature detection sensor (13) are respectively installed in the water outlet pipe (6) and heated The top position of the copper pipe (9) is connected with the frequency conversion controller (7). 2.根据权利1所述的一种快速电磁感应加热热水器,其特征在于:加热铜管(9)内部有加热铜管进水通孔(16)、加热铜管出水通孔(17)。 2. A fast electromagnetic induction heating water heater according to claim 1, characterized in that: the heating copper pipe (9) has a heating copper pipe water inlet through hole (16) and a heating copper pipe water outlet through hole (17). 3.根据权利1所述的一种快速电磁感应加热热水器,其特征在于:连接加热铜管出水通孔(17)的出水管道(6),其内部装有出水温度检测传感器(11),并与变频控制器(7)相连接;加热铜管(9)顶部装有加热铜管温度检测传感器(13),并与变频控制器(7)相连接。 3. A fast electromagnetic induction heating water heater according to claim 1, characterized in that: the water outlet pipe (6) connected to the water outlet through hole (17) of the heating copper pipe is equipped with an outlet water temperature detection sensor (11), and It is connected with the frequency conversion controller (7); the heating copper pipe temperature detection sensor (13) is installed on the top of the heating copper pipe (9), and is connected with the frequency conversion controller (7). 4.根据权利1所述的一种快速电磁感应加热热水器,其特征在于:出水管道(6)安装管式节流阀(18)。 4. A fast electromagnetic induction heating water heater according to claim 1, characterized in that: the outlet pipe (6) is equipped with a pipe-type throttle valve (18).
CN201420655892.4U 2014-11-06 2014-11-06 A kind of quick electromagnetic eddy-current heating water heater Expired - Fee Related CN204313469U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105571108A (en) * 2015-06-24 2016-05-11 农有稳 Instant heat type electromagnetic induction heating water heater
CN108507176A (en) * 2017-02-28 2018-09-07 美的集团股份有限公司 Inner container of electric water heater and water heater
CN109579277A (en) * 2018-11-23 2019-04-05 江西华莲欣科技有限公司 A kind of intelligent water electric isolution exempts from ground wire instant water heater
CN115247893A (en) * 2022-07-27 2022-10-28 中国科学院电工研究所 An electromagnetic induction heating-heat storage-heat extraction integrated device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105571108A (en) * 2015-06-24 2016-05-11 农有稳 Instant heat type electromagnetic induction heating water heater
CN108507176A (en) * 2017-02-28 2018-09-07 美的集团股份有限公司 Inner container of electric water heater and water heater
CN109579277A (en) * 2018-11-23 2019-04-05 江西华莲欣科技有限公司 A kind of intelligent water electric isolution exempts from ground wire instant water heater
CN115247893A (en) * 2022-07-27 2022-10-28 中国科学院电工研究所 An electromagnetic induction heating-heat storage-heat extraction integrated device

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