CN105634219B - A kind of rotor coiling method - Google Patents
A kind of rotor coiling method Download PDFInfo
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- CN105634219B CN105634219B CN201610057613.8A CN201610057613A CN105634219B CN 105634219 B CN105634219 B CN 105634219B CN 201610057613 A CN201610057613 A CN 201610057613A CN 105634219 B CN105634219 B CN 105634219B
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- Prior art keywords
- crossed beam
- beam trunking
- coiling
- rotor
- circle
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/09—Forming windings by laying conductors into or around core parts by laying conductors into slotted rotors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Windings For Motors And Generators (AREA)
Abstract
This application discloses a kind of rotor coiling method, including rotor shaft and the insulation sleeve and coil that are enclosed on rotor shaft, commutator and bobbin are set with insulation sleeve successively, magnetic pole group is installed on bobbin lateral surface, bobbin is circumferentially disposed with 8 crossed beam trunkings, and circumferentially number consecutively is N to crossed beam trunking1、N2、N3、N4、N5、N6、N7、N8, commutator is circumferentially disposed with 8 copper hooks, and circumferentially number consecutively is P to copper hook1、P2、P3、P4、P5、P6、P7、P8Angle between armature punching center line and corresponding commutator center line is 4.5 °~8.5 °, commutator center line is extreme close to a left side for rotor, using cross-slot twice, hook coiling every time is required to cross-slot twice so that rotor winding resistance is evenly distributed, and motor rotation blockage torque deviation is smaller, the less energy loss of motor, extend the service life of motor.
Description
Technical field
The disclosure relates generally to auto parts field, more particularly to a kind of rotor coiling method.
Background technology
With requirement more and more higher of the people to the security of automobile, comfortableness and reliability, as vehicle body main accessories
Door accessories design is the key of research of door design again.Door/window glass of automobile will not only ensure that driver has enough visual angles, with peace
It is complete to drive and drive a vehicle；Meanwhile to meet the needs of ride comfort, the position of glass is frequently necessary to adjust, thus glass adjustment
Scope flexibly and easily just turns into important performance indications with what is manipulated.Ensure that the mechanism that vehicle glass is adjusted flexibly is exactly glass liter
Device drops, and it is also automotive safety and an important component of comfortableness.
Micromachine is the heart of automobile glass lifter, and the stalling torque deviation of motor, which increases, at present causes motor power consumption
Increase, electrical machinery life reduces, and this problem exists among the manufacture and use of motor always, and it is also due to motor that spy, which is traced it to its cause,
Caused by rotor windings resistance is uneven.
The content of the invention
In view of drawbacks described above of the prior art or deficiency, it is expected to provide it is a kind of can around the rotor windings made uniformly,
The small rotor coiling method of motor rotation blockage torque deviation.
The present invention provides a kind of rotor coiling method, including rotor shaft and the insulation sleeve that is enclosed on rotor shaft with
And coil, commutator and bobbin are set with successively on insulation sleeve, and magnetic pole group, coiling bone are installed on bobbin lateral surface
Frame is circumferentially disposed with 8 crossed beam trunkings, and circumferentially number consecutively is N to crossed beam trunking1、N2、N3、N4、N5、N6、N7、N8, commutator
8 copper hooks are circumferentially disposed with, circumferentially number consecutively is P to copper hook1、P2、P3、P4、P5、P6、P7、P8, armature punching center
Angle between line and corresponding commutator center line is 4.5 °~8.5 °, and commutator center line is extreme close to a left side for rotor, tool
Body coiling step is as follows：
A. the coiling of the first circle coil：First copper cash passes through copper hook P2, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N5With crossed beam trunking N8, coiling one is enclosed after half, through crossed beam trunking N4, by crossed beam trunking N1The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P1；
B. the coiling of the second circle coil：First copper cash passes through copper hook P5, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N8With crossed beam trunking N3, coiling one is enclosed after half, through crossed beam trunking N7, by crossed beam trunking N4The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P4；
C. the coiling of the 3rd circle coil：First copper cash passes through copper hook P8, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N3With crossed beam trunking N6, coiling one is enclosed after half, through crossed beam trunking N2, by crossed beam trunking N7The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P7；
D. the coiling of the 4th circle coil：First copper cash passes through copper hook P3, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N6With crossed beam trunking N1, coiling one is enclosed after half, through crossed beam trunking N5, by crossed beam trunking N2The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P2；
E. the coiling of the 5th circle coil：First copper cash passes through copper hook P6, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N1With crossed beam trunking N4, coiling one is enclosed after half, through crossed beam trunking N8, by crossed beam trunking N5The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P5；
F. the coiling of six-turn coil：First copper cash passes through copper hook P1, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N4With crossed beam trunking N7, coiling one is enclosed after half, through crossed beam trunking N3, by crossed beam trunking N8The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P8；
G. the coiling of the 7th circle coil：First copper cash passes through copper hook P4, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N7With crossed beam trunking N2, coiling one is enclosed after half, through crossed beam trunking N6, by crossed beam trunking N3The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P3；
H. the coiling of the 8th circle coil：First copper cash passes through copper hook P7, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N2With crossed beam trunking N5, coiling one is enclosed after half, through crossed beam trunking N1, by crossed beam trunking N6The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P6。
Beneficial effects of the present invention：By the rotor coiling method of the present invention, using cross-slot twice, every time hook around
Line is required to cross-slot twice so that rotor winding resistance is evenly distributed, and motor rotation blockage torque deviation is smaller, less motor
Energy loss, extend the service life of motor.
Brief description of the drawings
By reading the detailed description made to non-limiting example made with reference to the following drawings, the application's is other
Feature, objects and advantages will become more apparent upon：
Fig. 1 is the motor rotor construction schematic diagram of embodiments of the invention；
Fig. 2 is the rotor coiling method schematic diagram of embodiments of the invention.
Embodiment
The application is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is used only for explaining related invention, rather than the restriction to the invention.It also should be noted that in order to
It is easy to describe, the part related to invention is illustrate only in accompanying drawing.
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combination.Describe the application in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
It is the motor rotor construction schematic diagram of embodiments of the invention with reference to figure 2 and Fig. 2, Fig. 1, Fig. 2 is the reality of the present invention
Apply the rotor coiling method schematic diagram of example.
A kind of rotor coiling method, including rotor shaft and the insulation sleeve and coil that are enclosed on rotor shaft, absolutely
Edge puts and is set with commutator and bobbin successively, magnetic pole group is provided with bobbin lateral surface, bobbin is circumferentially
8 crossed beam trunkings are disposed with, circumferentially number consecutively is N to crossed beam trunking1、N2、N3、N4、N5、N6、N7、N8, commutator circumferentially according to
Secondary to be provided with 8 copper hooks, circumferentially number consecutively is P to copper hook1、P2、P3、P4、P5、P6、P7、P8, armature punching center line 1 and right
Angle between the commutator center line 2 answered is 4.5 °~8.5 °, and commutator center line is extreme close to a left side for rotor, specific coiling
Coil step is as follows：
A. the coiling of the first circle coil：First copper cash passes through copper hook P2, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N5With crossed beam trunking N8, coiling one is enclosed after half, through crossed beam trunking N4, by crossed beam trunking N1The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P1；
B. the coiling of the second circle coil：First copper cash passes through copper hook P5, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N8With crossed beam trunking N3, coiling one is enclosed after half, through crossed beam trunking N7, by crossed beam trunking N4The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P4；
C. the coiling of the 3rd circle coil：First copper cash passes through copper hook P8, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N3With crossed beam trunking N6, coiling one is enclosed after half, through crossed beam trunking N2, by crossed beam trunking N7The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P7；
D. the coiling of the 4th circle coil：First copper cash passes through copper hook P3, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N6With crossed beam trunking N1, coiling one is enclosed after half, through crossed beam trunking N5, by crossed beam trunking N2The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P2；
E. the coiling of the 5th circle coil：First copper cash passes through copper hook P6, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N1With crossed beam trunking N4, coiling one is enclosed after half, through crossed beam trunking N8, by crossed beam trunking N5The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P5；
F. the coiling of six-turn coil：First copper cash passes through copper hook P1, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N4With crossed beam trunking N7, coiling one is enclosed after half, through crossed beam trunking N3, by crossed beam trunking N8The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P8；
G. the coiling of the 7th circle coil：First copper cash passes through copper hook P4, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N7With crossed beam trunking N2, coiling one is enclosed after half, through crossed beam trunking N6, by crossed beam trunking N3The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P3；
H. the coiling of the 8th circle coil：First copper cash passes through copper hook P7, 180 ° of rotor rotate counterclockwise, then first
Copper cash passes through crossed beam trunking N2With crossed beam trunking N5, coiling one is enclosed after half, through crossed beam trunking N1, by crossed beam trunking N6The circle of coiling one half
Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P6。
Further, the angle between armature punching center line 1 and corresponding commutator center line 2 is 6.5 °.
Further, commutator angle is 209 °.
By the present invention rotor coiling method around the rotor windings made uniformly, motor rotation blockage torque deviation it is small.
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.People in the art
Member should be appreciated that invention scope involved in the application, however it is not limited to the technology that the particular combination of above-mentioned technical characteristic forms
Scheme, while should also cover in the case where not departing from the inventive concept, carried out by above-mentioned technical characteristic or its equivalent feature
The other technical schemes for being combined and being formed.Such as features described above has similar work(with (but not limited to) disclosed herein
The technical scheme that the technical characteristic of energy is replaced mutually and formed.
Claims (2)
- A kind of 1. rotor coiling method, it is characterised in that including rotor shaft and the insulation being enclosed on the rotor shaft Set and coil, commutator and bobbin are set with successively on the insulation sleeve, is provided with the bobbin lateral surface Magnetic pole group, the bobbin are circumferentially disposed with 8 crossed beam trunkings, the crossed beam trunking circumferentially number consecutively be N1, N2, N3, N4, N5, N6, N7, N8, the commutator are circumferentially disposed with 8 copper hooks, and circumferentially number consecutively is the copper hook P1, P2, P3, P4, P5, P6, P7, P8, the angle between armature punching center line and corresponding commutator center line is 4.5 °~ 8.5 °, the commutator center line is extreme close to a left side for rotor, and specific coiling step is as follows：A. the coiling of the first circle coil：First copper cash passes through copper hook P2,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N5 and crossed beam trunking N8, after the circle of coiling one half, through crossed beam trunking N4, by the circle of crossed beam trunking N1 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P1；B. the coiling of the second circle coil：First copper cash passes through copper hook P5,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N8 and crossed beam trunking N3, after the circle of coiling one half, through crossed beam trunking N7, by the circle of crossed beam trunking N4 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P4；C. the coiling of the 3rd circle coil：First copper cash passes through copper hook P8,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N3 and crossed beam trunking N6, after the circle of coiling one half, through crossed beam trunking N2, by the circle of crossed beam trunking N7 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P7；D. the coiling of the 4th circle coil：First copper cash passes through copper hook P3,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N6 and crossed beam trunking N1, after the circle of coiling one half, through crossed beam trunking N5, by the circle of crossed beam trunking N2 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P2；E. the coiling of the 5th circle coil：First copper cash passes through copper hook P6,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N1 and crossed beam trunking N4, after the circle of coiling one half, through crossed beam trunking N8, by the circle of crossed beam trunking N5 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P5；F. the coiling of six-turn coil：First copper cash passes through copper hook P1,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N4 and crossed beam trunking N7, after the circle of coiling one half, through crossed beam trunking N3, by the circle of crossed beam trunking N8 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P8；G. the coiling of the 7th circle coil：First copper cash passes through copper hook P4,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N7 and crossed beam trunking N2, after the circle of coiling one half, through crossed beam trunking N6, by the circle of crossed beam trunking N3 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P3；H. the coiling of the 8th circle coil：First copper cash passes through copper hook P7,180 ° of rotor rotate counterclockwise, then first copper cash Through crossed beam trunking N2 and crossed beam trunking N5, after the circle of coiling one half, through crossed beam trunking N1, by the circle of crossed beam trunking N6 coilings one half it Afterwards, rotor clockwise rotates 180 °, first copper cash coppering hook P6.
- 2. rotor coiling method according to claim 1, it is characterised in that the armature punching center line and correspondingly Commutator center line between angle be 6.5 °.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610057613.8A CN105634219B (en) | 2016-01-27 | 2016-01-27 | A kind of rotor coiling method |
| PCT/CN2016/102530 WO2017128774A1 (en) | 2016-01-27 | 2016-10-19 | Motor rotor winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610057613.8A CN105634219B (en) | 2016-01-27 | 2016-01-27 | A kind of rotor coiling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105634219A CN105634219A (en) | 2016-06-01 |
| CN105634219B true CN105634219B (en) | 2017-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610057613.8A Active CN105634219B (en) | 2016-01-27 | 2016-01-27 | A kind of rotor coiling method |
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| CN (1) | CN105634219B (en) |
| WO (1) | WO2017128774A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105634219B (en) * | 2016-01-27 | 2017-11-14 | 南通联科汽车零部件股份有限公司 | A kind of rotor coiling method |
| CN111342629A (en) * | 2020-03-11 | 2020-06-26 | 深圳市稳定机械有限公司 | Multi-pole motor rotor winding method |
| CN111799926B (en) * | 2020-07-06 | 2023-03-31 | 东莞市吉铼升电机股份有限公司 | Miniature motor and rotor winding method thereof |
| CN113394896B (en) * | 2021-07-01 | 2022-04-19 | 浙江开拓电器股份有限公司 | Winding method of multi-pair-pole direct current permanent magnet motor rotor |
| CN113839505B (en) * | 2021-08-12 | 2023-09-26 | 东莞维奥电机科技有限公司 | Winding method for reducing balance of motor rotor |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3705459A (en) * | 1971-06-24 | 1972-12-12 | Globe Tool Eng Co | Wave winding of armatures |
| CN102237733A (en) * | 2010-04-23 | 2011-11-09 | 德昌电机(深圳)有限公司 | Motor |
| CN103427579A (en) * | 2012-05-15 | 2013-12-04 | 深圳联和电机有限公司 | Permanent magnet direct current motor and manufacturing method of rotor assembly thereof |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5671457A (en) * | 1979-11-14 | 1981-06-15 | Hitachi Ltd | Device for winding armature |
| US4805295A (en) * | 1986-03-24 | 1989-02-21 | Wasko George J | Method for winding armature for rotary converter |
| CN101635494B (en) * | 2008-07-21 | 2013-04-24 | 德昌电机(深圳)有限公司 | Motor rotor and motor having same |
| CN102624168B (en) * | 2012-03-21 | 2014-05-07 | 常州轻工职业技术学院 | Winding method of rotor coil of motor |
| CN105337431A (en) * | 2014-08-14 | 2016-02-17 | 海安联科汽车零部件有限公司 | Novel motor coil rotor |
| CN105634219B (en) * | 2016-01-27 | 2017-11-14 | 南通联科汽车零部件股份有限公司 | A kind of rotor coiling method |
-
2016
- 2016-01-27 CN CN201610057613.8A patent/CN105634219B/en active Active
- 2016-10-19 WO PCT/CN2016/102530 patent/WO2017128774A1/en active Application Filing
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3705459A (en) * | 1971-06-24 | 1972-12-12 | Globe Tool Eng Co | Wave winding of armatures |
| CN102237733A (en) * | 2010-04-23 | 2011-11-09 | 德昌电机(深圳)有限公司 | Motor |
| CN103427579A (en) * | 2012-05-15 | 2013-12-04 | 深圳联和电机有限公司 | Permanent magnet direct current motor and manufacturing method of rotor assembly thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2017128774A1 (en) | 2017-08-03 |
| CN105634219A (en) | 2016-06-01 |
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