Summary of the invention
The technical problem to be solved in the present invention is: in order to overcome the problem of above-mentioned middle existence, provide a kind of method for winding of motor-spin-coil, the spark that it has reduced when rotor rotates, improves anti-electromagnetic interference.
The technical solution adopted for the present invention to solve the technical problems is: a kind of method for winding of motor-spin-coil, comprise rotor shaft and be enclosed within insulating case and the coil on rotor shaft, on described insulating case, be set with successively commutator and bobbin, magnetic pole group is installed on bobbin lateral surface, on 12 crossed beam trunkings that coil winding is offered along circumference successively at bobbin, concrete coiling step is as follows:
A. the coiling of the first circle coil: first copper cash and second copper cash pass the copper hook outside commutator, respectively the first crossed beam trunking and the 8th crossed beam trunking and the second crossed beam trunking and the 7th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes and carries out coiling N circle from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling N circle from the 7th crossed beam trunking, and the length after coiling N circle is L1;
B. the coiling of the second circle coil: after coiling a finishes, first copper cash and second copper cash pass the copper hook in commutator outside again, the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin again passes and carries out coiling Z circle from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling Z circle from the 7th crossed beam trunking, Z≤N wherein, the length after coiling Z circle is L2, L2=L1;
C. the coiling of the 3rd circle coil: after above-mentioned b coiling finishes, bobbin is turned over to certain angle, first copper cash and second copper cash pass the copper hook in commutator outside again, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes and carries out coiling X circle from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling X circle from the 9th crossed beam trunking, X≤Z wherein, length after coiling X circle is L3,
D. the coiling of the 4th circle coil: after coiling c finishes, first copper cash and second copper cash pass the copper hook in commutator outside again, the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin again passes and carries out coiling C circle from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling C circle from the 9th crossed beam trunking, C≤X wherein, the length after coiling C circle is L4, L4=L3;
E. the coiling of the 5th circle coil: after above-mentioned d coiling finishes, bobbin is turned over to certain angle, first copper cash and second copper cash pass the copper hook outside commutator, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes and carries out coiling V circle from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling V circle from the 11 crossed beam trunking, V≤C wherein, length after coiling V circle is L5,
F. the coiling of the 6th circle coil: after coiling e finishes, first copper cash and second copper cash pass the copper hook in commutator outside again, the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin again passes and carries out coiling B circle from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling B circle from the 11 crossed beam trunking, B≤V wherein, the length after coiling B circle is L6, L6=L5;
G. the coiling of the 7th circle coil: after above-mentioned f coiling finishes, bobbin is turned over to certain angle, first copper cash and second copper cash pass the copper hook outside commutator, respectively the first crossed beam trunking and the 8th crossed beam trunking and the second crossed beam trunking and the 7th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes and carries out coiling M circle from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling M circle from the 7th crossed beam trunking, wherein M≤B and M < N, length after coiling M circle is L7,
H. the coiling of the 8th circle coil: after coiling g finishes, first copper cash and second copper cash pass the copper hook in commutator outside again, the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin again passes and carries out coiling Q circle from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling Q circle from the 7th crossed beam trunking, Q≤M wherein, the length after coiling Q circle is L8, L8=L7;
I. the coiling of the 9th circle coil: after above-mentioned h coiling finishes, bobbin is turned over to certain angle, first copper cash and second copper cash pass the copper hook in commutator outside again, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes and carries out coiling W circle from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling W circle from the 9th crossed beam trunking, W≤Q wherein, length after coiling W circle is L9,
J. the coiling of the tenth circle coil: after coiling i finishes, first copper cash and second copper cash pass the copper hook in commutator outside again, the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes and carries out coiling E circle from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling E circle from the 9th crossed beam trunking, E≤W wherein, the length after coiling E circle is L10, L10=L9;
K. the coiling of the 11 circle coil: after above-mentioned j coiling finishes, bobbin is turned over to certain angle, first copper cash and second copper cash pass the copper hook outside commutator, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes and carries out coiling R circle from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling R circle from the 11 crossed beam trunking, R≤E wherein, length after coiling R circle is L11,
L. the coiling of the 12 circle coil: after coiling k finishes, first copper cash and second copper cash pass the copper hook in commutator outside again, the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin again passes and carries out coiling T circle from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes and carries out coiling T circle from the 11 crossed beam trunking, T≤R wherein, the length after coiling T circle is L12, L12=L11;
N+T=Z+R=X+E=C+W=V+Q=B+M wherein.
In order to make the fluctuation ratio of resistance more steady, reduce rotor and in rotation process, produce pyrophoric phenomenon, the taper off mode of coil of described N, Z, X, C, V, B, M, Q, W, E, R and T winds the line.
Described L1, L2, L3, L4, L5, L6, L7, L8, L9, L10, L11 and L12 all equate, reach every circle loop length constant, thereby do not affect resistance.
In order to prevent in the course of the work skidding by surperficial commutator, the roughness on the copper sheet surface on described commutator outer surface is 0.5~1.0um.
In order better to avoid skidding to produce, the roughness on the copper sheet surface on described commutator outer surface is 0.65um.
The invention has the beneficial effects as follows, the method for winding of motor-spin-coil of the present invention, adopt the successively decrease winding mode of coil of this kind, make the identical length etc. of length to the 12 circle coils of the first circle coil, thereby make the fluctuation range of resistance more steady, thereby while effectively reducing rotor rotation, the generation of spark, avoids damaging motor; Commutator face is selected best roughness, can avoid the generation of commutator skidding.
Embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention is only described in a schematic way, so it only show the formation relevant with the present invention.
The method for winding of motor-spin-coil as shown in Figure 1, comprise rotor shaft 1 and be enclosed within insulating case 2 and the coil 3 on rotor shaft 1, on insulating case 2, be set with successively commutator 4 and bobbin 5, the roughness on the copper sheet surface on commutator 4 outer surfaces is 0.65um, on bobbin 5 lateral surfaces, magnetic pole group 6 is installed, coil 3 is wound on 12 crossed beam trunkings that bobbin 5 offers successively along circumference, concrete coiling step is as follows: first carry out the coiling of the first circle coil: first copper cash and second copper cash are through the copper hook in commutator 4 outsides, respectively the first crossed beam trunking and the 8th crossed beam trunking and the second crossed beam trunking and the 7th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes and carries out coiling 28 circles from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 28 circles from the 7th crossed beam trunking, length after coiling 28 circles is L1, after coiling the first circle coil finishes, carry out the coiling of the second circle coil, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 again passes and carries out coiling 28 circles from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 28 circles from the 7th crossed beam trunking, and the length after coiling 28 circles is L2, after the second circle coil winding finishes, carry out the coiling of the 3rd circle coil, bobbin 5 is turned over to certain angle, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes and carries out coiling 27 circles from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 27 circles from the 9th crossed beam trunking, length after coiling 27 circles is L3, after finishing, coiling the 3rd circle coil carries out the coiling of the 4th circle coil, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 again passes and carries out coiling 27 circles from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 27 circles from the 9th crossed beam trunking, and the length after coiling 27 circles is L4, after the 4th circle coil winding finishes, carry out the coiling of the 5th circle coil, bobbin 5 is turned over to certain angle, first copper cash and second copper cash are through the copper hook in commutator 4 outsides, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes and carries out coiling 27 circles from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 27 circles from the 11 crossed beam trunking, length after coiling V circle is L5, after coiling the 5th circle coil finishes, carry out the coiling of the 6th circle coil, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 again passes and carries out coiling 26 circles from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 26 circles from the 11 crossed beam trunking, and the length after coiling 26 circles is L6, after the 6th circle coil winding finishes, carry out the coiling of the 7th circle coil, bobbin 5 is turned over to certain angle, first copper cash and second copper cash are through the copper hook in commutator 4 outsides, respectively the first crossed beam trunking and the 8th crossed beam trunking and the second crossed beam trunking and the 7th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes and carries out coiling 26 circles from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 26 circles from the 7th crossed beam trunking, length after coiling 26 circles is L7, after coiling the 7th circle coil finishes, carry out the coiling of the 8th circle coil, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, the first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 again passes and carries out coiling 25 circles from the 8th crossed beam trunking, simultaneously, the second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 25 circles from the 7th crossed beam trunking, and the length after coiling 25 circles is L8, after coiling the 8th circle coil, carry out the coiling of the 9th circle coil, bobbin 5 is turned over to certain angle, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes and carries out coiling 25 circles from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 25 circles from the 9th crossed beam trunking, length after coiling 25 circles is L9, after finishing, the 9th circle coil winding carries out the coiling of the tenth circle coil, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes and carries out coiling 25 circles from the tenth crossed beam trunking, simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 25 circles from the 9th crossed beam trunking, and the length after coiling 25 circles is L10, after the tenth circle coil winding finishes, carry out the coiling of the 11 circle coil, bobbin 5 is turned over to certain angle, first copper cash and second copper cash are through the copper hook in commutator 4 outsides, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out to coiling, its concrete winding method is as follows: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes and carries out coiling 24 circles from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 24 circles from the 11 crossed beam trunking, length after coiling 24 circles is L11, after coiling the 11 circle coil finishes, carry out the coiling of the 12 circle coil, first copper cash and second copper cash pass the copper hook in commutator 4 outsides again, the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 again passes and carries out coiling 24 circles from the 12 crossed beam trunking, simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes and carries out coiling 24 circles from the 11 crossed beam trunking, and the length after coiling 24 circles is L12, L1=L2=L3=L4=L5=L6=L7=L8=L9=L10=L11=L12 wherein, the taper off mode of coil of the coiling of the first circle coil to the 12 circle coils.
According to above-described embodiment, draw following experimental data:
According to above-mentioned Data Comparison, can draw the method that adopts degression type coiling, can make rotor when rotating, reduce the generation of spark, strengthen anti-electromagnetic interference, avoided the damage of motor.
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on specification, must determine its technical scope according to claim scope.