Summary of the invention
The technical problem that the present invention will solve is: in order to overcome the above-mentioned middle problem that exists, a kind of method for winding of motor-spin-coil is provided, the spark that it has reduced when rotor rotates improves anti-electromagnetic interference property.
The technical solution adopted for the present invention to solve the technical problems is: a kind of method for winding of motor-spin-coil; Comprise rotor shaft and be enclosed within insulating case and the coil on the rotor shaft; Be set with commutator and bobbin on the described insulating case successively; On the bobbin lateral surface magnetic pole set is installed, coil winding is on 12 crossed beam trunkings that bobbin is offered along circumference successively, and concrete coiling step is following:
A. the coiling of the first circle coil: first copper cash and second copper cash pass the copper hook outside the commutator; Respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling; Its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling N circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling N circle, and the length behind the coiling N circle is L1;
B. the coiling of the second circle coil: after coiling a finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Z circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Z circle; Z≤N wherein, the length behind the coiling Z circle is L2, L2=L1;
C. the coiling of the 3rd circle coil: after above-mentioned b coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling X circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling X circle, X≤Z wherein, and the length behind the coiling X circle is L3;
D. the coiling of the 4th circle coil: after coiling c finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the tenth crossed beam trunking and carries out coiling C circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling C circle; C≤X wherein, the length behind the coiling C circle is L4, L4=L3;
E. the coiling of the 5th circle coil: after above-mentioned d coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling V circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling V circle, V≤C wherein, and the length behind the coiling V circle is L5;
F. the coiling of the 6th circle coil: after coiling e finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling B circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling B circle; B≤V wherein, the length behind the coiling B circle is L6, L6=L5;
G. the coiling of the 7th circle coil: after above-mentioned f coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling, and its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling M circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling M circle, wherein M≤B and M<N, and the length behind the coiling M circle is L7;
H. the coiling of the 8th circle coil: after coiling g finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Q circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Q circle; Q≤M wherein, the length behind the coiling Q circle is L8, L8=L7;
I. the coiling of the 9th circle coil: after above-mentioned h coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling W circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling W circle, W≤Q wherein, and the length behind the coiling W circle is L9;
J. the coiling of the tenth circle coil: after coiling i finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling E circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling E circle; E≤W wherein, the length behind the coiling E circle is L10, L10=L9;
K. the coiling of the 11 circle coil: after above-mentioned j coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling R circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling R circle, R≤E wherein, and the length behind the coiling R circle is L11;
L. the coiling of the 12 circle coil: after coiling k finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling T circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling T circle; T≤R wherein, the length behind the coiling T circle is L12, L12=L11;
N+T=Z+R=X+E=C+W=V+Q=B+M wherein.
For the fluctuation ratio that can make resistance is more steady, reduce rotor produces spark in rotation process phenomenon, the taper off mode of coil of described N, Z, X, C, V, B, M, Q, W, E, R and T winds the line.
Described L1, L2, L3, L4, L5, L6, L7, L8, L9, L10, L11 and L12 equate that all it is constant to reach every circle loop length, thereby does not influence resistance.
In order to prevent skidding in the course of the work by surperficial commutator, the roughness on the copper sheet surface on the described commutator outer surface is 0.5~1.0um.
In order better to avoid skidding to produce, the roughness on the copper sheet surface on the described commutator outer surface is 0.65um.
The invention has the beneficial effects as follows; The method for winding of motor-spin-coil of the present invention; Adopt the successively decrease winding mode of coil of this kind, make the identical length etc. of length to the 12 circle coils of the first circle coil, thereby make the fluctuation range of resistance more steady; Thereby the generation of spark avoids damaging motor when reducing the rotor rotation effectively; Commutator face is selected best roughness, can avoid the generation of commutator skidding.
Embodiment
Combine accompanying drawing that the present invention is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
The method for winding of motor-spin-coil as shown in Figure 1; Comprise rotor shaft 1 and be enclosed within insulating case 2 and the coil 3 on the rotor shaft 1; Be set with commutator 4 and bobbin 5 on the insulating case 2 successively; The roughness on copper sheet on commutator 4 outer surfaces surface is 0.65um, on bobbin 5 lateral surfaces magnetic pole set 6 is installed, and coil 3 is wound on 12 crossed beam trunkings that bobbin 5 offers along circumference successively; Concrete coiling step is following: at first carry out the coiling of the first circle coil: first copper cash and second copper cash pass the copper hook in commutator 4 outsides; Respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling, its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 8th crossed beam trunking and carries out coiling 28 circles, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 28 circles, and the length behind coiling 28 circles is L1; After the coiling first circle coil finishes; Carry out the coiling of the second circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 8th crossed beam trunking and carries out coiling 28 circles, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 28 circles, and the length behind coiling 28 circles is L2; After the second circle coil winding finishes; Carry out the coiling of the 3rd circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling; Its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the tenth crossed beam trunking and carries out coiling 27 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 27 circles, and the length behind coiling 27 circles is L3; After finishing, coiling the 3rd circle coil carries out the coiling of the 4th circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more; The 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the tenth crossed beam trunking and carries out coiling 27 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 27 circles, and the length behind coiling 27 circles is L4; After the 4th circle coil winding finishes; Carry out the coiling of the 5th circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling; Its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 12 crossed beam trunking and carries out coiling 27 circles; Simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 27 circles, and the length behind the coiling V circle is L5; After coiling the 5th circle coil finishes; Carry out the coiling of the 6th circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 12 crossed beam trunking and carries out coiling 26 circles, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 26 circles, and the length behind coiling 26 circles is L6; After the 6th circle coil winding finishes; Carry out the coiling of the 7th circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides, respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling; Its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 8th crossed beam trunking and carries out coiling 26 circles; Simultaneously, second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 26 circles, and the length behind coiling 26 circles is L7; After coiling the 7th circle coil finishes; Carry out the coiling of the 8th circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 8th crossed beam trunking and carries out coiling 25 circles, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 25 circles, and the length behind coiling 25 circles is L8; Behind coiling the 8th circle coil; Carry out the coiling of the 9th circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling; Its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the tenth crossed beam trunking and carries out coiling 25 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 25 circles, and the length behind coiling 25 circles is L9; After finishing, the 9th circle coil winding carries out the coiling of the tenth circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more; The 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the tenth crossed beam trunking and carries out coiling 25 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 25 circles, and the length behind coiling 25 circles is L10; After the tenth circle coil winding finishes; Carry out the coiling of the 11 circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling; Its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 12 crossed beam trunking and carries out coiling 24 circles; Simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 24 circles, and the length behind coiling 24 circles is L11; After coiling the 11 circle coil finishes; Carry out the coiling of the 12 circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 12 crossed beam trunking and carries out coiling 24 circles, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 24 circles, and the length behind coiling 24 circles is L12; L1=L2=L3=L4=L5=L6=L7=L8=L9=L10=L11=L12 wherein, the taper off mode of coil of the coiling of the first circle coil to the, 12 circle coils.
Draw following experimental data according to the foregoing description:
According to above-mentioned data contrast, can draw the method that adopts the degression type coiling, can make rotor when rotating, reduce the generation of spark, strengthen anti-electromagnetic interference, avoided the damage of motor.
With above-mentioned foundation desirable embodiment of the present invention is enlightenment, and through above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.The technical scope of this invention is not limited to the content on the specification, must confirm its technical scope according to the claim scope.