CN102624168A - Winding method of motor rotor coil - Google Patents

Winding method of motor rotor coil Download PDF

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CN102624168A
CN102624168A CN2012100775684A CN201210077568A CN102624168A CN 102624168 A CN102624168 A CN 102624168A CN 2012100775684 A CN2012100775684 A CN 2012100775684A CN 201210077568 A CN201210077568 A CN 201210077568A CN 102624168 A CN102624168 A CN 102624168A
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crossed beam
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coiling
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CN102624168B (en
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王丽萍
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Wang Liping
Changzhou Vocational Institute of Light Industry
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CHANGZHOU ANKAIDE ELECTRIC MOTOR Co Ltd
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Abstract

The invention relates to a winding method of a rotor coil of a motor. In the method, a rotor spindle as well as an insulation sleeve and a coil which are sheathed on the rotor spindle are utilized, wherein a commutator and a winding skeleton are sequentially sheathed on the insulation sleeve, a magnetic pole group is arranged on the outer side of the winding skeleton, a coil is wound on twelve through slots which are sequentially arranged along the circumference of the winding skeleton, and a concrete coil winding step is as follows: first-twelfth turns of coils are sequentially wound. The winding method of the rotor coil of the motor provided by the invention adopts a decreasing coil winding manner, and lengths of the first-twelfth turns of coils are the same, thus the fluctuation range of resistance is more stable, the phenomenon that spark is produced when the rotor of the motor rotates can be effectively avoided, and the motor can be avoided from being damaged; and the surface of the commutator selects optimal roughness, and the phenomenon that the commutator slides can be avoided.

Description

电机转子线圈的绕线方法Winding method of motor rotor coil

技术领域 technical field

本发明涉及电机的领域,尤其是一种电机转子线圈的绕线方法。The invention relates to the field of motors, in particular to a winding method for a motor rotor coil.

背景技术 Background technique

随着国民经济的发展,电机已经广泛应用到各种设备中,如带动风扇叶片转动的电动机、由风力或水利带动的发电机等,这些都是常见的电机。With the development of the national economy, motors have been widely used in various equipment, such as motors that drive fan blades, generators driven by wind or water conservancy, etc. These are common motors.

目前电机转子中线圈绕线的方法,大多数电机转子上绕制的线圈圈数是相同的,由于第一匝线圈绕制圈数至第十二匝线圈绕制的圈数相同,采用此种绕线方式,其造成第一匝线圈的长度为L1,依此类推,第十二匝线圈的长度为L12,这样绕制,越在最外面的线圈长度越长,至此L12的长度远远大于L1,造成阻值的波动范围大,导致电流不稳定,抗电磁干扰性差,从而造成电机转子在转动过程中造成火花的产生,造成电机的损坏。At present, in the method of winding the coil in the motor rotor, the number of coils wound on the rotor of most motors is the same. Since the number of coils wound on the first turn of the coil is the same as the number of turns wound on the twelfth turn of the coil, this method is adopted Winding method, which causes the length of the first turn coil to be L1, and so on, the length of the twelfth turn coil is L12. In this way, the length of the outermost coil is longer, so far the length of L12 is much longer than L1, the fluctuation range of the resistance value is large, the current is unstable, and the anti-electromagnetic interference is poor, resulting in the generation of sparks during the rotation of the motor rotor, resulting in damage to the motor.

发明内容 Contents of the invention

本发明要解决的技术问题是:为了克服上述中存在的问题,提供一种电机转子线圈的绕线方法,其降低了电机转子转动时的火花,提高抗电磁干扰性。The technical problem to be solved by the present invention is: in order to overcome the above-mentioned problems, provide a winding method of the motor rotor coil, which reduces the sparks when the motor rotor rotates and improves the resistance to electromagnetic interference.

本发明解决其技术问题所采用的技术方案是:一种电机转子线圈的绕线方法,包括转子转轴和套在转子转轴上的绝缘套以及线圈,所述的绝缘套上依次套装有换向器和绕线骨架,绕线骨架外侧面上安装有磁极组,线圈绕制在绕线骨架沿圆周依次开设的12个过线槽上,具体绕制线圈步骤如下:The technical solution adopted by the present invention to solve the technical problem is: a winding method of the motor rotor coil, including the rotor shaft, the insulating sleeve and the coil sleeved on the rotor shaft, and the commutator is sequentially sleeved on the insulating sleeve And the winding frame, the magnetic pole group is installed on the outer surface of the winding frame, and the coil is wound on the 12 wire slots successively opened along the circumference of the winding frame. The specific coil winding steps are as follows:

a.第一匝线圈的绕制:第一根铜线和第二根铜线穿过换向器外侧的铜钩,分别对第一过线槽和第八过线槽以及第二过线槽和第七过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架的第一过线槽从第八过线槽穿出进行绕制N圈,同时,第二根铜线的进线端穿入绕线骨架的第二过线槽从第七过线槽穿出进行绕制N圈,绕制N圈后的长度为L1;a. Winding of the first turn coil: the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator, respectively for the first wire slot, the eighth wire slot and the second wire slot Winding with the seventh wire slot, the specific winding method is as follows: the incoming end of the first copper wire is passed through the first wire slot of the winding frame, and the eighth wire slot is passed through to wind N turns , at the same time, the incoming wire end of the second copper wire is passed through the second wire slot of the winding frame and passed out from the seventh wire slot to wind N turns, and the length after N turns is L1;

b.第二匝线圈的绕制:绕制a结束后,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架的第一过线槽从第八过线槽穿出进行绕制Z圈,同时,第二根铜线的进线端穿入绕线骨架的第二过线槽从第七过线槽穿出进行绕制Z圈,其中Z≤N,绕制Z圈后的长度为L2,L2=L1;b. Winding of the second coil: After winding a, the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator again, and the incoming end of the first copper wire passes through again The first wire slot of the winding frame passes through the eighth wire slot to wind the Z circle. At the same time, the incoming end of the second copper wire passes through the second wire slot of the winding frame and passes through the seventh wire slot. The slot goes out to make a Z circle, where Z≤N, the length of the Z circle after winding is L2, L2=L1;

c.第三匝线圈的绕制:上述b绕制结束后,将绕线骨架转过一定角度,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,分别对第三过线槽和第十过线槽以及第四过线槽和第九过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架的第三过线槽从第十过线槽穿出进行绕制X圈,同时,第二根铜线的进线端穿入绕线骨架的第四过线槽从第九过线槽穿出进行绕制X圈,其中X≤Z,绕制X圈后的长度为L3;c. Winding of the third coil: After the above b winding is completed, turn the winding frame at a certain angle, and the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator again, respectively The third wire slot and the tenth wire slot, as well as the fourth wire slot and the ninth wire slot are wound, and the specific winding method is as follows: the incoming end of the first copper wire passes through the first wire winding frame. The third wire slot passes through the tenth wire slot to wind the X circle. At the same time, the incoming end of the second copper wire passes through the fourth wire slot of the winding frame and passes through the ninth wire slot for winding. Make X circle, where X≤Z, the length after winding X circle is L3;

d.第四匝线圈的绕制:绕制c结束后,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架的第三过线槽从第十过线槽穿出进行绕制C圈,同时,第二根铜线的进线端穿入绕线骨架的第四过线槽从第九过线槽穿出进行绕制C圈,其中C≤X,绕制C圈后的长度为L4,L4=L3;d. Winding of the fourth turn coil: After winding c, the first copper wire and the second copper wire pass through the copper hook outside the commutator again, and the incoming end of the first copper wire passes through again The third wire slot of the winding bobbin passes through the tenth wire slot to wind the C circle. At the same time, the incoming end of the second copper wire passes through the fourth wire slot of the winding bobbin and passes through the ninth wire The groove is passed out to make a C circle, where C≤X, the length of the C circle after winding is L4, L4=L3;

e.第五匝线圈的绕制:上述d绕制结束后,将绕线骨架转过一定角度,第一根铜线和第二根铜线穿过换向器外侧的铜钩,分别对第五过线槽和第十二过线槽以及第六过线槽和第十一过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架的第五过线槽从第十二过线槽穿出进行绕制V圈,同时,第二根铜线的进线端穿入绕线骨架的第六过线槽从第十一过线槽穿出进行绕制V圈,其中V≤C,绕制V圈后的长度为L5;e. Winding of the fifth turn coil: After the above d winding is completed, turn the winding frame at a certain angle, and the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator, respectively. The fifth wire slot and the twelfth wire slot as well as the sixth wire slot and the eleventh wire slot are used for winding. The specific winding method is as follows: the incoming end of the first copper wire is inserted into the winding frame The fifth wire slot passes through the twelfth wire slot to wind the V circle. At the same time, the incoming end of the second copper wire passes through the sixth wire slot of the winding frame and passes through the eleventh wire slot. out to wind the V circle, where V≤C, the length of the V circle after winding is L5;

f.第六匝线圈的绕制:绕制e结束后,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架的第五过线槽从第十二过线槽穿出进行绕制B圈,同时,第二根铜线的进线端穿入绕线骨架的第六过线槽从第十一过线槽穿出进行绕制B圈,其中B≤V,绕制B圈后的长度为L6,L6=L5;f. Winding of the sixth turn coil: After winding e is completed, the first copper wire and the second copper wire pass through the copper hook outside the commutator again, and the incoming end of the first copper wire passes through again The fifth wire slot of the winding frame passes through the twelfth wire slot to wind the B circle. Go out through the wire slot to wind B circle, where B≤V, the length after winding B circle is L6, L6=L5;

g.第七匝线圈的绕制:上述f绕制结束后,将绕线骨架转过一定角度,第一根铜线和第二根铜线穿过换向器外侧的铜钩,分别对第一过线槽和第八过线槽以及第二过线槽和第七过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架的第一过线槽从第八过线槽穿出进行绕制M圈,同时,第二根铜线的进线端穿入绕线骨架的第二过线槽从第七过线槽穿出进行绕制M圈,其中M≤B且M<N,绕制M圈后的长度为L7;g. Winding of the seventh turn coil: After the above f winding is completed, turn the winding frame at a certain angle, and the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator, respectively. The first wire slot and the eighth wire slot, as well as the second wire slot and the seventh wire slot are wound. The specific winding method is as follows: the incoming end of the first copper wire penetrates into the first wire winding frame. Pass the wire slot through the eighth wire slot for winding M circles, and at the same time, the incoming end of the second copper wire passes through the second wire slot of the winding frame and passes through the seventh wire slot for winding M circles, where M≤B and M<N, the length after winding M circles is L7;

h.第八匝线圈的绕制:绕制g结束后,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架的第一过线槽从第八过线槽穿出进行绕制Q圈,同时,第二根铜线的进线端穿入绕线骨架的第二过线槽从第七过线槽穿出进行绕制Q圈,其中Q≤M,绕制Q圈后的长度为L8,L8=L7;h. Winding of the eighth turn coil: After winding g, the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator again, and the incoming end of the first copper wire passes through again The first wire slot of the winding bobbin passes through the eighth wire slot to wind the Q circle. At the same time, the incoming end of the second copper wire passes through the second wire slot of the winding bobbin and passes through the seventh wire slot. The slot goes out to wind Q circle, where Q≤M, the length after winding Q circle is L8, L8=L7;

i.第九匝线圈的绕制:上述h绕制结束后,将绕线骨架转过一定角度,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,分别对第三过线槽和第十过线槽以及第四过线槽和第九过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架的第三过线槽从第十过线槽穿出进行绕制W圈,同时,第二根铜线的进线端穿入绕线骨架的第四过线槽从第九过线槽穿出进行绕制W圈,其中W≤Q,绕制W圈后的长度为L9;i. Winding of the ninth turn coil: After the above h winding is completed, turn the winding frame at a certain angle, and the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator again, respectively. The third wire slot and the tenth wire slot, as well as the fourth wire slot and the ninth wire slot are wound, and the specific winding method is as follows: the incoming end of the first copper wire passes through the first wire winding frame. The third wire slot passes through the tenth wire slot to wind the W circle. At the same time, the incoming end of the second copper wire passes through the fourth wire slot of the winding frame and passes through the ninth wire slot for winding. Make a W circle, where W≤Q, and the length of the W circle after winding is L9;

j.第十匝线圈的绕制:绕制i结束后,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,第一根铜线的进线端穿入绕线骨架的第三过线槽从第十过线槽穿出进行绕制E圈,同时,第二根铜线的进线端穿入绕线骨架的第四过线槽从第九过线槽穿出进行绕制E圈,其中E≤W,绕制E圈后的长度为L10,L10=L9;j. Winding of the tenth turn coil: After winding i is finished, the first copper wire and the second copper wire pass through the copper hook outside the commutator again, and the incoming end of the first copper wire penetrates into the coil The third wire slot of the wire frame passes through the tenth wire slot to wind the E circle, and at the same time, the incoming end of the second copper wire passes through the fourth wire slot of the winding frame and passes through the ninth wire slot Go out and wind the E circle, where E≤W, the length after winding the E circle is L10, L10=L9;

k.第十一匝线圈的绕制:上述j绕制结束后,将绕线骨架转过一定角度,第一根铜线和第二根铜线穿过换向器外侧的铜钩,分别对第五过线槽和第十二过线槽以及第六过线槽和第十一过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架的第五过线槽从第十二过线槽穿出进行绕制R圈,同时,第二根铜线的进线端穿入绕线骨架的第六过线槽从第十一过线槽穿出进行绕制R圈,其中R≤E,绕制R圈后的长度为L11;k. Winding of the eleventh turn coil: After the above j winding is completed, turn the winding frame at a certain angle, and the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator, respectively. The fifth wire slot, the twelfth wire slot, the sixth wire slot and the eleventh wire slot are wound, and the specific winding method is as follows: the incoming end of the first copper wire is inserted into the winding skeleton The fifth wire slot passes through the twelfth wire slot to wind the R circle, and at the same time, the incoming end of the second copper wire passes through the sixth wire slot of the winding skeleton and passes through the eleventh wire slot Go out and make an R circle, where R≤E, and the length after winding the R circle is L11;

l.第十二匝线圈的绕制:绕制k结束后,第一根铜线和第二根铜线再次穿过换向器外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架的第五过线槽从第十二过线槽穿出进行绕制T圈,同时,第二根铜线的进线端穿入绕线骨架的第六过线槽从第十一过线槽穿出进行绕制T圈,其中T≤R,绕制T圈后的长度为L12,L12=L11;l. Winding of the twelfth turn coil: After winding k is finished, the first copper wire and the second copper wire pass through the copper hook outside the commutator again, and the incoming end of the first copper wire passes through again The fifth wire slot of the winding skeleton is passed through the twelfth wire slot to wind a T-circle, and at the same time, the incoming end of the second copper wire is passed through the sixth wire slot of the winding Once passing through the wire slot, wind the T circle, where T≤R, the length of the T circle after winding is L12, L12=L11;

其中N+T=Z+R=X+E=C+W=V+Q=B+M。Where N+T=Z+R=X+E=C+W=V+Q=B+M.

为了能够使阻值的波动比较平稳,减少转子在转动过程中产生火花的现象,所述的N、Z、X、C、V、B、M、Q、W、E、R和T呈递减线圈的方式进行绕线。In order to make the fluctuation of the resistance relatively stable and reduce the phenomenon of sparks generated during the rotation of the rotor, the N, Z, X, C, V, B, M, Q, W, E, R and T are decreasing coils way of winding.

所述的L1、L2、L3、L4、L5、L6、L7、L8、L9、L10、L11和L12均相等,达到每匝线圈长度不变,从而不影响阻值。The L1, L2, L3, L4, L5, L6, L7, L8, L9, L10, L11 and L12 are all equal, so that the length of each turn of the coil remains unchanged, thereby not affecting the resistance value.

为了能够表面换向器在工作过程中防止出现打滑现象,所述的换向器外表面上的铜片表面的粗糙度为0.5~1.0um。In order to prevent the surface commutator from slipping during operation, the surface roughness of the copper sheet on the outer surface of the commutator is 0.5-1.0 um.

为了更好的避免打滑现象产生,所述的换向器外表面上的铜片表面的粗糙度为0.65um。In order to better avoid slippage, the surface roughness of the copper sheet on the outer surface of the commutator is 0.65um.

本发明的有益效果是,本发明的电机转子线圈的绕线方法,采用此种递减线圈的绕线方式,使第一匝线圈的长度至第十二匝线圈的长度均相等,从而使阻值的波动范围比较平稳,从而有效地减少电机转子转动时火花的产生,避免损坏电机;换向器表面选择最佳的粗糙度,能够避免换向器打滑现象的产生。The beneficial effect of the present invention is that the winding method of the motor rotor coil of the present invention adopts the winding method of the decreasing coil, so that the length of the first turn coil to the length of the twelfth turn coil is equal, so that the resistance value The fluctuating range is relatively stable, thereby effectively reducing the generation of sparks when the motor rotor rotates, and avoiding damage to the motor; choosing the best roughness for the commutator surface can avoid the commutator slipping phenomenon.

附图说明 Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图中1.转子转轴,2.绝缘套,3.线圈,4.换向器,5.绕线骨架,6.磁极组。In the figure 1. Rotor shaft, 2. Insulation sleeve, 3. Coil, 4. Commutator, 5. Winding skeleton, 6. Magnetic pole group.

具体实施方式 Detailed ways

现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention is described in further detail now in conjunction with accompanying drawing. These drawings are all simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, so they only show the configurations related to the present invention.

如图1所示的电机转子线圈的绕线方法,包括转子转轴1和套在转子转轴1上的绝缘套2以及线圈3,绝缘套2上依次套装有换向器4和绕线骨架5,换向器4外表面上的铜片表面的粗糙度为0.65um,绕线骨架5外侧面上安装有磁极组6,线圈3绕制在绕线骨架5沿圆周依次开设的12个过线槽上,具体绕制线圈步骤如下:首先进行第一匝线圈的绕制:第一根铜线和第二根铜线穿过换向器4外侧的铜钩,分别对第一过线槽和第八过线槽以及第二过线槽和第七过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架5的第一过线槽从第八过线槽穿出进行绕制28圈,同时,第二根铜线的进线端穿入绕线骨架5的第二过线槽从第七过线槽穿出进行绕制28圈,绕制28圈后的长度为L1;绕制第一匝线圈结束后,进行第二匝线圈的绕制,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架5的第一过线槽从第八过线槽穿出进行绕制28圈,同时,第二根铜线的进线端穿入绕线骨架5的第二过线槽从第七过线槽穿出进行绕制28圈,绕制28圈后的长度为L2;在第二匝线圈绕制结束后,进行第三匝线圈的绕制,将绕线骨架5转过一定角度,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,分别对第三过线槽和第十过线槽以及第四过线槽和第九过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架5的第三过线槽从第十过线槽穿出进行绕制27圈,同时,第二根铜线的进线端穿入绕线骨架5的第四过线槽从第九过线槽穿出进行绕制27圈,绕制27圈后的长度为L3;绕制第三匝线圈结束后进行第四匝线圈的绕制,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架5的第三过线槽从第十过线槽穿出进行绕制27圈,同时,第二根铜线的进线端穿入绕线骨架5的第四过线槽从第九过线槽穿出进行绕制27圈,绕制27圈后的长度为L4;在第四匝线圈绕制结束后,进行第五匝线圈的绕制,将绕线骨架5转过一定角度,第一根铜线和第二根铜线穿过换向器4外侧的铜钩,分别对第五过线槽和第十二过线槽以及第六过线槽和第十一过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架5的第五过线槽从第十二过线槽穿出进行绕制27圈,同时,第二根铜线的进线端穿入绕线骨架5的第六过线槽从第十一过线槽穿出进行绕制27圈,绕制V圈后的长度为L5;绕制第五匝线圈结束后,进行第六匝线圈的绕制,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架5的第五过线槽从第十二过线槽穿出进行绕制26圈,同时,第二根铜线的进线端穿入绕线骨架5的第六过线槽从第十一过线槽穿出进行绕制26圈,绕制26圈后的长度为L6;在第六匝线圈绕制结束后,进行第七匝线圈的绕制,将绕线骨架5转过一定角度,第一根铜线和第二根铜线穿过换向器4外侧的铜钩,分别对第一过线槽和第八过线槽以及第二过线槽和第七过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架5的第一过线槽从第八过线槽穿出进行绕制26圈,同时,第二根铜线的进线端穿入绕线骨架5的第二过线槽从第七过线槽穿出进行绕制26圈,绕制26圈后的长度为L7;绕制第七匝线圈结束后,进行第八匝线圈的绕制,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架5的第一过线槽从第八过线槽穿出进行绕制25圈,同时,第二根铜线的进线端穿入绕线骨架5的第二过线槽从第七过线槽穿出进行绕制25圈,绕制25圈后的长度为L8;在绕制第八匝线圈后,进行第九匝线圈的绕制,将绕线骨架5转过一定角度,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,分别对第三过线槽和第十过线槽以及第四过线槽和第九过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架5的第三过线槽从第十过线槽穿出进行绕制25圈,同时,第二根铜线的进线端穿入绕线骨架5的第四过线槽从第九过线槽穿出进行绕制25圈,绕制25圈后的长度为L9;第九匝线圈绕制结束后进行第十匝线圈的绕制,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,第一根铜线的进线端穿入绕线骨架5的第三过线槽从第十过线槽穿出进行绕制25圈,同时,第二根铜线的进线端穿入绕线骨架5的第四过线槽从第九过线槽穿出进行绕制25圈,绕制25圈后的长度为L10;在第十匝线圈绕制结束后,进行第十一匝线圈的绕制,将绕线骨架5转过一定角度,第一根铜线和第二根铜线穿过换向器4外侧的铜钩,分别对第五过线槽和第十二过线槽以及第六过线槽和第十一过线槽进行绕制,其具体绕制方法如下:第一根铜线的进线端穿入绕线骨架5的第五过线槽从第十二过线槽穿出进行绕制24圈,同时,第二根铜线的进线端穿入绕线骨架5的第六过线槽从第十一过线槽穿出进行绕制24圈,绕制24圈后的长度为L11;绕制第十一匝线圈结束后,进行第十二匝线圈的绕制,第一根铜线和第二根铜线再次穿过换向器4外侧的铜钩,第一根铜线的进线端再次穿入绕线骨架5的第五过线槽从第十二过线槽穿出进行绕制24圈,同时,第二根铜线的进线端穿入绕线骨架5的第六过线槽从第十一过线槽穿出进行绕制24圈,绕制24圈后的长度为L12;其中L1=L2=L3=L4=L5=L6=L7=L8=L9=L10=L11=L12,第一匝线圈至第十二匝线圈的绕线呈递减线圈的方式。The winding method of the motor rotor coil shown in Figure 1 includes a rotor shaft 1, an insulating sleeve 2 and a coil 3 sleeved on the rotor shaft 1, and a commutator 4 and a winding frame 5 are sequentially sleeved on the insulating sleeve 2, The surface roughness of the copper sheet on the outer surface of the commutator 4 is 0.65um, and the magnetic pole group 6 is installed on the outer surface of the winding bobbin 5, and the coil 3 is wound in 12 wire slots opened sequentially along the circumference of the winding bobbin 5 Above, the specific coil winding steps are as follows: First, the first coil winding is carried out: the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator 4, respectively for the first wire slot and the second wire slot. The eight wire slots, the second wire slot and the seventh wire slot are used for winding. The specific winding method is as follows: the incoming end of the first copper wire is inserted into the first wire slot of the winding skeleton 5 from the first wire slot The eight wire slots are passed out for 28 turns, and at the same time, the incoming end of the second copper wire is passed through the second wire slot of the winding frame 5 and passed through the seventh wire slot for 28 rounds of winding. The length after making 28 turns is L1; after winding the first turn of the coil, the second turn of the coil is wound, and the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator 4 again, The wire entry end of the first copper wire passes through the first wire slot of the winding frame 5 again and goes out from the 8th wire slot for winding 28 turns. At the same time, the wire inlet end of the second copper wire passes through the winding The second wire-passing slot of the wire frame 5 passes through the seventh wire-passing slot for winding 28 turns, and the length after winding 28 turns is L2; system, turn the winding frame 5 to a certain angle, and the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator 4 again, respectively for the third wire slot, the tenth wire slot and the first wire slot. Winding is carried out through the four wire slots and the ninth wire slot, and the specific winding method is as follows: the incoming end of the first copper wire passes through the third wire slot of the winding frame 5 and passes out from the tenth wire slot Winding 27 laps, at the same time, the incoming end of the second copper wire penetrates the fourth wire slot of the winding frame 5 and passes out from the ninth wire slot to wind 27 laps, and the length after winding 27 laps is L3; after winding the third coil, the fourth coil is wound, the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator 4 again, and the first copper wire enters The wire end passes through the third wire slot of the winding bobbin 5 again and goes out from the tenth wire slot for winding 27 turns. The wire slot passes through the ninth wire slot and winds 27 turns, and the length after the 27 rounds is L4; after the fourth turn of the coil is wound, the fifth turn of the coil is wound, and the winding skeleton 5 After turning at a certain angle, the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator 4, respectively to the fifth wire slot and the twelfth wire slot and the sixth wire slot and the tenth wire slot. The specific winding method is as follows: the incoming end of the first copper wire is passed through the fifth wire slot of the winding frame 5, and the twelfth wire slot is passed through for winding 27 turns , at the same time, the wire-entry end of the second copper wire penetrates the sixth wire slot of the winding frame 5 and passes out from the eleventh wire slot for winding 27 turns, and the length after winding the V circle is L5; After the fifth turn of the coil is finished, proceed to Carry out the winding of the sixth turn coil, the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator 4 again, and the incoming wire end of the first copper wire passes through the first wire winding frame 5 again. The fifth wire slot is passed through the twelfth wire slot for winding 26 turns. At the same time, the incoming end of the second copper wire is passed through the sixth wire slot of the winding frame 5 and passed through the eleventh wire slot. After winding 26 turns, the length after winding 26 turns is L6; after the winding of the sixth turn of the coil is completed, the winding of the seventh turn of the coil is carried out, and the winding skeleton 5 is rotated through a certain angle, and the first copper wire and the second copper wire pass through the copper hooks on the outside of the commutator 4, and wind the first wire slot, the eighth wire slot, the second wire slot and the seventh wire slot respectively. The manufacturing method is as follows: the incoming end of the first copper wire is passed through the first wire slot of the winding frame 5 and passed out from the eighth wire slot for winding 26 turns; at the same time, the incoming wire end of the second copper wire Go through the second wire slot of the winding frame 5 and go out from the seventh wire slot to wind 26 turns, and the length after winding 26 turns is L7; after winding the seventh turn of the coil, perform the eighth turn of the coil Winding, the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator 4 again, and the incoming end of the first copper wire passes through the first wire slot of the winding skeleton 5 again from The eighth wire slot is passed out for 25 turns, and at the same time, the incoming end of the second copper wire is passed through the second wire slot of the winding frame 5 and passed through the seventh wire slot for 25 rounds of winding. The length after winding 25 turns is L8; after the eighth turn of the coil is wound, the ninth turn of the coil is wound, the winding skeleton 5 is turned over a certain angle, and the first copper wire and the second copper wire are again Through the copper hook on the outside of the commutator 4, wind the third wire slot, the tenth wire slot, the fourth wire slot and the ninth wire slot respectively. The specific winding method is as follows: the first The incoming end of the copper wire passes through the third wire slot of the winding frame 5 and passes through the tenth wire slot for winding 25 turns. At the same time, the incoming end of the second copper wire passes through the winding frame 5 The fourth wire slot passes through the ninth wire slot to wind 25 turns, and the length after 25 rounds of winding is L9; after the ninth turn coil is wound, the tenth turn coil is wound, and the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator 4 again, and the incoming end of the first copper wire passes through the third wire slot of the winding frame 5 and passes through the tenth wire slot for winding. Make 25 turns, at the same time, the incoming end of the second copper wire is passed through the fourth wire slot of the winding frame 5 and passed out from the ninth wire slot to wind 25 turns, and the length after winding 25 turns is L10 ; After the tenth turn of the coil is wound, the eleventh turn of the coil is carried out, the winding skeleton 5 is turned over a certain angle, and the first copper wire and the second copper wire pass through the commutator 4 outside Copper hooks are used to wind the fifth wire slot, the twelfth wire slot, the sixth wire slot and the eleventh wire slot respectively. The specific winding method is as follows: the incoming end of the first copper wire Pass through the fifth wire slot of the winding bobbin 5 and go out from the twelfth wire slot for winding 24 turns. At the same time, the incoming end of the second copper wire passes through the sixth wire slot of the winding bobbin 5 Go out from the eleventh wire slot and wind 24 turns, and the length after winding 24 turns is L11; wind the tenth After one turn of the coil is completed, the twelfth turn of the coil is wound, the first copper wire and the second copper wire pass through the copper hook on the outside of the commutator 4 again, and the incoming end of the first copper wire passes through again. Enter the fifth wire slot of the winding skeleton 5 and pass through the twelfth wire slot for winding 24 turns. At the same time, the incoming end of the second copper wire passes through the sixth wire slot of the winding The eleventh pass through the wire slot for winding 24 turns, and the length after winding 24 turns is L12; where L1=L2=L3=L4=L5=L6=L7=L8=L9=L10=L11=L12, the first The windings from the first coil to the twelfth coil are in the form of decreasing coils.

根据上述实施例得出如下实验数据:Obtain following experimental data according to above-mentioned embodiment:

Figure BDA0000145633750000081
Figure BDA0000145633750000081

根据上述数据对比,可以得出采用递减式绕线的方法,能够使转子在转动时减少火花的产生,增强抗电磁干扰,避免了电机的损坏。According to the comparison of the above data, it can be concluded that the method of decreasing winding can reduce the generation of sparks when the rotor rotates, enhance the resistance to electromagnetic interference, and avoid damage to the motor.

以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.

Claims (5)

1. the method for winding of a motor-spin-coil; Comprise rotor shaft (1) and be enclosed within insulating case (2) and the coil (3) on the rotor shaft (1); Be set with commutator (4) and bobbin (5) on the described insulating case (2) successively; On bobbin (5) lateral surface magnetic pole set (6) is installed, coil (3) is wound on 12 crossed beam trunkings that bobbin (5) offers along circumference successively, it is characterized in that concrete coiling step is following:
A. the coiling of the first circle coil: first copper cash and second copper cash pass the copper hook outside the commutator; Respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling; Its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling N circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling N circle, and the length behind the coiling N circle is L1;
B. the coiling of the second circle coil: after coiling a finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Z circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Z circle; Z≤N wherein, the length behind the coiling Z circle is L2, L2=L1;
C. the coiling of the 3rd circle coil: after above-mentioned b coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling X circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling X circle, X≤Z wherein, and the length behind the coiling X circle is L3;
D. the coiling of the 4th circle coil: after coiling c finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the tenth crossed beam trunking and carries out coiling C circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling C circle; C≤X wherein, the length behind the coiling C circle is L4, L4=L3;
E. the coiling of the 5th circle coil: after above-mentioned d coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling V circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling V circle, V≤C wherein, and the length behind the coiling V circle is L5;
F. the coiling of the 6th circle coil: after coiling e finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling B circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling B circle; B≤V wherein, the length behind the coiling B circle is L6, L6=L5;
G. the coiling of the 7th circle coil: after above-mentioned f coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling, and its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling M circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling M circle, wherein M≤B and M<N, and the length behind the coiling M circle is L7;
H. the coiling of the 8th circle coil: after coiling g finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Q circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Q circle; Q≤M wherein, the length behind the coiling Q circle is L8, L8=L7;
I. the coiling of the 9th circle coil: after above-mentioned h coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling W circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling W circle, W≤Q wherein, and the length behind the coiling W circle is L9;
J. the coiling of the tenth circle coil: after coiling i finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling E circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling E circle; E≤W wherein, the length behind the coiling E circle is L10, L10=L9;
K. the coiling of the 11 circle coil: after above-mentioned j coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling R circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling R circle, R≤E wherein, and the length behind the coiling R circle is L11;
1. the coiling of the 12 circle coil: after coiling k finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling T circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling T circle; T≤R wherein, the length behind the coiling T circle is L12, L12=L11;
N+T=Z+R=X+E=C+W=V+Q=B+M wherein.
2. the method for winding of motor-spin-coil according to claim 1 is characterized in that: the taper off mode of coil of described N, Z, X, C, V, B, M, Q, W, E, R and T winds the line.
3. the method for winding of motor-spin-coil according to claim 1 is characterized in that: described L1, L2, L3, L4, L5, L6, L7, L8, L9, L10, L11 and L12 all equate.
4. the method for winding of motor-spin-coil according to claim 1 is characterized in that: the roughness on the copper sheet surface on described commutator (4) outer surface is 0.5~1.0um.
5. the method for winding of motor-spin-coil according to claim 4 is characterized in that: the roughness on the copper sheet surface on described commutator (4) outer surface is 0.65um.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103944322A (en) * 2014-05-04 2014-07-23 常州轻工职业技术学院 Motor manufacturing method
WO2017128774A1 (en) * 2016-01-27 2017-08-03 南通联科汽车零部件股份有限公司 Motor rotor winding method
CN113839505A (en) * 2021-08-12 2021-12-24 东莞维奥电机科技有限公司 Winding method for reducing balance quantity of motor rotor

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JPH1189201A (en) * 1997-09-09 1999-03-30 Ryobi Ltd Breakage preventing mechanism for coil of rotor for power tool
CN1329384A (en) * 2000-06-14 2002-01-02 布莱克和戴克公司 Motor armature with reducing electric arc distributed winding
DE102004062813A1 (en) * 2004-12-27 2006-07-06 Robert Bosch Gmbh A method for producing the rotor winding of an electrical machine and electrical machine with a rotor winding produced by the method
CN102315712A (en) * 2010-06-29 2012-01-11 万都株式会社 Motor and motor driven power steering system using the same

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
JPH1189201A (en) * 1997-09-09 1999-03-30 Ryobi Ltd Breakage preventing mechanism for coil of rotor for power tool
CN1329384A (en) * 2000-06-14 2002-01-02 布莱克和戴克公司 Motor armature with reducing electric arc distributed winding
DE102004062813A1 (en) * 2004-12-27 2006-07-06 Robert Bosch Gmbh A method for producing the rotor winding of an electrical machine and electrical machine with a rotor winding produced by the method
CN102315712A (en) * 2010-06-29 2012-01-11 万都株式会社 Motor and motor driven power steering system using the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103944322A (en) * 2014-05-04 2014-07-23 常州轻工职业技术学院 Motor manufacturing method
CN103944322B (en) * 2014-05-04 2016-02-03 常州轻工职业技术学院 A kind of motor manufacture method
WO2017128774A1 (en) * 2016-01-27 2017-08-03 南通联科汽车零部件股份有限公司 Motor rotor winding method
CN113839505A (en) * 2021-08-12 2021-12-24 东莞维奥电机科技有限公司 Winding method for reducing balance quantity of motor rotor
CN113839505B (en) * 2021-08-12 2023-09-26 东莞维奥电机科技有限公司 Winding method for reducing balance of motor rotor

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