CN102624168A - Winding method of rotor coil of motor - Google Patents

Winding method of rotor coil of motor Download PDF

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Publication number
CN102624168A
CN102624168A CN2012100775684A CN201210077568A CN102624168A CN 102624168 A CN102624168 A CN 102624168A CN 2012100775684 A CN2012100775684 A CN 2012100775684A CN 201210077568 A CN201210077568 A CN 201210077568A CN 102624168 A CN102624168 A CN 102624168A
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crossed beam
beam trunking
coiling
circle
copper cash
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CN102624168B (en
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王丽萍
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Changzhou Vocational Institute of Light Industry
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CHANGZHOU ANKAIDE ELECTRIC MOTOR Co Ltd
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Abstract

The invention relates to a winding method of a rotor coil of a motor. In the method, a rotor spindle as well as an insulation sleeve and a coil which are sheathed on the rotor spindle are utilized, wherein a commutator and a winding skeleton are sequentially sheathed on the insulation sleeve, a magnetic pole group is arranged on the outer side of the winding skeleton, a coil is wound on twelve through slots which are sequentially arranged along the circumference of the winding skeleton, and a concrete coil winding step is as follows: first-twelfth turns of coils are sequentially wound. The winding method of the rotor coil of the motor provided by the invention adopts a decreasing coil winding manner, and lengths of the first-twelfth turns of coils are the same, thus the fluctuation range of resistance is more stable, the phenomenon that spark is produced when the rotor of the motor rotates can be effectively avoided, and the motor can be avoided from being damaged; and the surface of the commutator selects optimal roughness, and the phenomenon that the commutator slides can be avoided.

Description

The method for winding of motor-spin-coil
Technical field
The present invention relates to the field of motor, especially a kind of method for winding of motor-spin-coil.
Background technology
Along with development and national economy, motor has been widely applied in the various device, and like the generator that drives motor that fan blade rotates, driven by wind-force or water conservancy etc., these all are common motors.
The method of coil-winding in the present rotor, the wire circle of coiling is identical on most of rotors, because the number of turns of the first circle coil winding number of turns to the, 12 circle coil windings is identical; Adopt this kind winding mode, it causes the length of the first circle coil is L1, and the rest may be inferred; The length of the 12 circle coil is L12, and coiling like this is long more in outmost loop length more; So far the length of L12 is far longer than L1, causes the fluctuation range of resistance big, causes electric current unstable; Anti-electromagnetic interference property is poor, thereby causes rotor in rotation process, to cause the generation of spark, causes the damage of motor.
Summary of the invention
The technical problem that the present invention will solve is: in order to overcome the above-mentioned middle problem that exists, a kind of method for winding of motor-spin-coil is provided, the spark that it has reduced when rotor rotates improves anti-electromagnetic interference property.
The technical solution adopted for the present invention to solve the technical problems is: a kind of method for winding of motor-spin-coil; Comprise rotor shaft and be enclosed within insulating case and the coil on the rotor shaft; Be set with commutator and bobbin on the described insulating case successively; On the bobbin lateral surface magnetic pole set is installed, coil winding is on 12 crossed beam trunkings that bobbin is offered along circumference successively, and concrete coiling step is following:
A. the coiling of the first circle coil: first copper cash and second copper cash pass the copper hook outside the commutator; Respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling; Its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling N circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling N circle, and the length behind the coiling N circle is L1;
B. the coiling of the second circle coil: after coiling a finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Z circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Z circle; Z≤N wherein, the length behind the coiling Z circle is L2, L2=L1;
C. the coiling of the 3rd circle coil: after above-mentioned b coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling X circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling X circle, X≤Z wherein, and the length behind the coiling X circle is L3;
D. the coiling of the 4th circle coil: after coiling c finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the tenth crossed beam trunking and carries out coiling C circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling C circle; C≤X wherein, the length behind the coiling C circle is L4, L4=L3;
E. the coiling of the 5th circle coil: after above-mentioned d coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling V circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling V circle, V≤C wherein, and the length behind the coiling V circle is L5;
F. the coiling of the 6th circle coil: after coiling e finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling B circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling B circle; B≤V wherein, the length behind the coiling B circle is L6, L6=L5;
G. the coiling of the 7th circle coil: after above-mentioned f coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling, and its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling M circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling M circle, wherein M≤B and M<N, and the length behind the coiling M circle is L7;
H. the coiling of the 8th circle coil: after coiling g finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Q circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Q circle; Q≤M wherein, the length behind the coiling Q circle is L8, L8=L7;
I. the coiling of the 9th circle coil: after above-mentioned h coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling W circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling W circle, W≤Q wherein, and the length behind the coiling W circle is L9;
J. the coiling of the tenth circle coil: after coiling i finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling E circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling E circle; E≤W wherein, the length behind the coiling E circle is L10, L10=L9;
K. the coiling of the 11 circle coil: after above-mentioned j coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling R circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling R circle, R≤E wherein, and the length behind the coiling R circle is L11;
L. the coiling of the 12 circle coil: after coiling k finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling T circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling T circle; T≤R wherein, the length behind the coiling T circle is L12, L12=L11;
N+T=Z+R=X+E=C+W=V+Q=B+M wherein.
For the fluctuation ratio that can make resistance is more steady, reduce rotor produces spark in rotation process phenomenon, the taper off mode of coil of described N, Z, X, C, V, B, M, Q, W, E, R and T winds the line.
Described L1, L2, L3, L4, L5, L6, L7, L8, L9, L10, L11 and L12 equate that all it is constant to reach every circle loop length, thereby does not influence resistance.
In order to prevent skidding in the course of the work by surperficial commutator, the roughness on the copper sheet surface on the described commutator outer surface is 0.5~1.0um.
In order better to avoid skidding to produce, the roughness on the copper sheet surface on the described commutator outer surface is 0.65um.
The invention has the beneficial effects as follows; The method for winding of motor-spin-coil of the present invention; Adopt the successively decrease winding mode of coil of this kind, make the identical length etc. of length to the 12 circle coils of the first circle coil, thereby make the fluctuation range of resistance more steady; Thereby the generation of spark avoids damaging motor when reducing the rotor rotation effectively; Commutator face is selected best roughness, can avoid the generation of commutator skidding.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a structural representation of the present invention.
1. rotor shafts among the figure, 2. insulating case, 3. coil, 4. commutator, 5. bobbin, 6. magnetic pole set.
Embodiment
Combine accompanying drawing that the present invention is done further detailed explanation now.These accompanying drawings are the sketch map of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
The method for winding of motor-spin-coil as shown in Figure 1; Comprise rotor shaft 1 and be enclosed within insulating case 2 and the coil 3 on the rotor shaft 1; Be set with commutator 4 and bobbin 5 on the insulating case 2 successively; The roughness on copper sheet on commutator 4 outer surfaces surface is 0.65um, on bobbin 5 lateral surfaces magnetic pole set 6 is installed, and coil 3 is wound on 12 crossed beam trunkings that bobbin 5 offers along circumference successively; Concrete coiling step is following: at first carry out the coiling of the first circle coil: first copper cash and second copper cash pass the copper hook in commutator 4 outsides; Respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling, its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 8th crossed beam trunking and carries out coiling 28 circles, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 28 circles, and the length behind coiling 28 circles is L1; After the coiling first circle coil finishes; Carry out the coiling of the second circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 8th crossed beam trunking and carries out coiling 28 circles, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 28 circles, and the length behind coiling 28 circles is L2; After the second circle coil winding finishes; Carry out the coiling of the 3rd circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling; Its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the tenth crossed beam trunking and carries out coiling 27 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 27 circles, and the length behind coiling 27 circles is L3; After finishing, coiling the 3rd circle coil carries out the coiling of the 4th circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more; The 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the tenth crossed beam trunking and carries out coiling 27 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 27 circles, and the length behind coiling 27 circles is L4; After the 4th circle coil winding finishes; Carry out the coiling of the 5th circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling; Its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 12 crossed beam trunking and carries out coiling 27 circles; Simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 27 circles, and the length behind the coiling V circle is L5; After coiling the 5th circle coil finishes; Carry out the coiling of the 6th circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 12 crossed beam trunking and carries out coiling 26 circles, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 26 circles, and the length behind coiling 26 circles is L6; After the 6th circle coil winding finishes; Carry out the coiling of the 7th circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides, respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling; Its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 8th crossed beam trunking and carries out coiling 26 circles; Simultaneously, second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 26 circles, and the length behind coiling 26 circles is L7; After coiling the 7th circle coil finishes; Carry out the coiling of the 8th circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 8th crossed beam trunking and carries out coiling 25 circles, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 7th crossed beam trunking and carries out coiling 25 circles, and the length behind coiling 25 circles is L8; Behind coiling the 8th circle coil; Carry out the coiling of the 9th circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling; Its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the tenth crossed beam trunking and carries out coiling 25 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 25 circles, and the length behind coiling 25 circles is L9; After finishing, the 9th circle coil winding carries out the coiling of the tenth circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more; The 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the tenth crossed beam trunking and carries out coiling 25 circles; Simultaneously, the 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 9th crossed beam trunking and carries out coiling 25 circles, and the length behind coiling 25 circles is L10; After the tenth circle coil winding finishes; Carry out the coiling of the 11 circle coil; Bobbin 5 is turned over certain angle, and first copper cash and second copper cash pass the copper hook in commutator 4 outsides, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling; Its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 passes from the 12 crossed beam trunking and carries out coiling 24 circles; Simultaneously, the 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 24 circles, and the length behind coiling 24 circles is L11; After coiling the 11 circle coil finishes; Carry out the coiling of the 12 circle coil; First copper cash and second copper cash pass the copper hook in commutator 4 outsides once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin 5 once more passes from the 12 crossed beam trunking and carries out coiling 24 circles, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin 5 passes from the 11 crossed beam trunking and carries out coiling 24 circles, and the length behind coiling 24 circles is L12; L1=L2=L3=L4=L5=L6=L7=L8=L9=L10=L11=L12 wherein, the taper off mode of coil of the coiling of the first circle coil to the, 12 circle coils.
Draw following experimental data according to the foregoing description:
Figure BDA0000145633750000081
According to above-mentioned data contrast, can draw the method that adopts the degression type coiling, can make rotor when rotating, reduce the generation of spark, strengthen anti-electromagnetic interference, avoided the damage of motor.
With above-mentioned foundation desirable embodiment of the present invention is enlightenment, and through above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.The technical scope of this invention is not limited to the content on the specification, must confirm its technical scope according to the claim scope.

Claims (5)

1. the method for winding of a motor-spin-coil; Comprise rotor shaft (1) and be enclosed within insulating case (2) and the coil (3) on the rotor shaft (1); Be set with commutator (4) and bobbin (5) on the described insulating case (2) successively; On bobbin (5) lateral surface magnetic pole set (6) is installed, coil (3) is wound on 12 crossed beam trunkings that bobbin (5) offers along circumference successively, it is characterized in that concrete coiling step is following:
A. the coiling of the first circle coil: first copper cash and second copper cash pass the copper hook outside the commutator; Respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling; Its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling N circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling N circle, and the length behind the coiling N circle is L1;
B. the coiling of the second circle coil: after coiling a finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Z circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Z circle; Z≤N wherein, the length behind the coiling Z circle is L2, L2=L1;
C. the coiling of the 3rd circle coil: after above-mentioned b coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling X circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling X circle, X≤Z wherein, and the length behind the coiling X circle is L3;
D. the coiling of the 4th circle coil: after coiling c finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the tenth crossed beam trunking and carries out coiling C circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling C circle; C≤X wherein, the length behind the coiling C circle is L4, L4=L3;
E. the coiling of the 5th circle coil: after above-mentioned d coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling V circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling V circle, V≤C wherein, and the length behind the coiling V circle is L5;
F. the coiling of the 6th circle coil: after coiling e finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling B circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling B circle; B≤V wherein, the length behind the coiling B circle is L6, L6=L5;
G. the coiling of the 7th circle coil: after above-mentioned f coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively first crossed beam trunking and the 8th crossed beam trunking and second crossed beam trunking and the 7th crossed beam trunking are carried out coiling, and its concrete winding method is following: first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 8th crossed beam trunking and carries out coiling M circle; Simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling M circle, wherein M≤B and M<N, and the length behind the coiling M circle is L7;
H. the coiling of the 8th circle coil: after coiling g finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and first crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 8th crossed beam trunking and carries out coiling Q circle, simultaneously; Second crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 7th crossed beam trunking and carries out coiling Q circle; Q≤M wherein, the length behind the coiling Q circle is L8, L8=L7;
I. the coiling of the 9th circle coil: after above-mentioned h coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside once more, respectively the 3rd crossed beam trunking and the tenth crossed beam trunking and the 4th crossed beam trunking and the 9th crossed beam trunking are carried out coiling, and its concrete winding method is following: the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling W circle; Simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling W circle, W≤Q wherein, and the length behind the coiling W circle is L9;
J. the coiling of the tenth circle coil: after coiling i finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 3rd crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the tenth crossed beam trunking and carries out coiling E circle, simultaneously; The 4th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 9th crossed beam trunking and carries out coiling E circle; E≤W wherein, the length behind the coiling E circle is L10, L10=L9;
K. the coiling of the 11 circle coil: after above-mentioned j coiling finishes; Bobbin is turned over certain angle; First copper cash and second copper cash pass the copper hook in the commutator outside, respectively the 5th crossed beam trunking and the 12 crossed beam trunking and the 6th crossed beam trunking and the 11 crossed beam trunking are carried out coiling, and its concrete winding method is following: the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin passes from the 12 crossed beam trunking and carries out coiling R circle; Simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling R circle, R≤E wherein, and the length behind the coiling R circle is L11;
1. the coiling of the 12 circle coil: after coiling k finishes; First copper cash and second copper cash pass the copper hook in the commutator outside once more, and the 5th crossed beam trunking that the end of incoming cables of first copper cash penetrates bobbin once more passes from the 12 crossed beam trunking and carries out coiling T circle, simultaneously; The 6th crossed beam trunking that the end of incoming cables of second copper cash penetrates bobbin passes from the 11 crossed beam trunking and carries out coiling T circle; T≤R wherein, the length behind the coiling T circle is L12, L12=L11;
N+T=Z+R=X+E=C+W=V+Q=B+M wherein.
2. the method for winding of motor-spin-coil according to claim 1 is characterized in that: the taper off mode of coil of described N, Z, X, C, V, B, M, Q, W, E, R and T winds the line.
3. the method for winding of motor-spin-coil according to claim 1 is characterized in that: described L1, L2, L3, L4, L5, L6, L7, L8, L9, L10, L11 and L12 all equate.
4. the method for winding of motor-spin-coil according to claim 1 is characterized in that: the roughness on the copper sheet surface on described commutator (4) outer surface is 0.5~1.0um.
5. the method for winding of motor-spin-coil according to claim 4 is characterized in that: the roughness on the copper sheet surface on described commutator (4) outer surface is 0.65um.
CN201210077568.4A 2012-03-21 2012-03-21 Winding method of rotor coil of motor Expired - Fee Related CN102624168B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103944322A (en) * 2014-05-04 2014-07-23 常州轻工职业技术学院 Motor manufacturing method
WO2017128774A1 (en) * 2016-01-27 2017-08-03 南通联科汽车零部件股份有限公司 Motor rotor winding method
CN113839505A (en) * 2021-08-12 2021-12-24 东莞维奥电机科技有限公司 Winding method for reducing balance quantity of motor rotor

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JPH1189201A (en) * 1997-09-09 1999-03-30 Ryobi Ltd Breakage preventing mechanism for coil of rotor for power tool
CN1329384A (en) * 2000-06-14 2002-01-02 布莱克和戴克公司 Motor armature with reducing electric arc distributed winding
DE102004062813A1 (en) * 2004-12-27 2006-07-06 Robert Bosch Gmbh A method for producing the rotor winding of an electrical machine and electrical machine with a rotor winding produced by the method
CN102315712A (en) * 2010-06-29 2012-01-11 万都株式会社 Motor and motor driven power steering system using the same

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Publication number Priority date Publication date Assignee Title
JPH1189201A (en) * 1997-09-09 1999-03-30 Ryobi Ltd Breakage preventing mechanism for coil of rotor for power tool
CN1329384A (en) * 2000-06-14 2002-01-02 布莱克和戴克公司 Motor armature with reducing electric arc distributed winding
DE102004062813A1 (en) * 2004-12-27 2006-07-06 Robert Bosch Gmbh A method for producing the rotor winding of an electrical machine and electrical machine with a rotor winding produced by the method
CN102315712A (en) * 2010-06-29 2012-01-11 万都株式会社 Motor and motor driven power steering system using the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103944322A (en) * 2014-05-04 2014-07-23 常州轻工职业技术学院 Motor manufacturing method
CN103944322B (en) * 2014-05-04 2016-02-03 常州轻工职业技术学院 A kind of motor manufacture method
WO2017128774A1 (en) * 2016-01-27 2017-08-03 南通联科汽车零部件股份有限公司 Motor rotor winding method
CN113839505A (en) * 2021-08-12 2021-12-24 东莞维奥电机科技有限公司 Winding method for reducing balance quantity of motor rotor
CN113839505B (en) * 2021-08-12 2023-09-26 东莞维奥电机科技有限公司 Winding method for reducing balance of motor rotor

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