CN105625464A - Highway concrete precast block composite retaining wall structure and preparation method - Google Patents
Highway concrete precast block composite retaining wall structure and preparation method Download PDFInfo
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- CN105625464A CN105625464A CN201510994524.1A CN201510994524A CN105625464A CN 105625464 A CN105625464 A CN 105625464A CN 201510994524 A CN201510994524 A CN 201510994524A CN 105625464 A CN105625464 A CN 105625464A
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- precast block
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- concrete precast
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
Abstract
The invention discloses a highway concrete precast block composite retaining wall structure and a preparation method. The highway concrete precast block composite retaining wall structure comprises an outer wall and an inner framework, wherein concrete precast blocks are built on the outer wall; and a rubble concrete layer is poured on the inner framework. The preparation method comprises the following steps: step I, flatly treating a soil body or a mountain or the original ground to form the outer wall and the inner framework; step II, pouring the rubble concrete layer on the inner framework until reaching certain initial setting strength; step III, adopting a special mould to form the concrete precast blocks; and step IV, building the concrete precast blocks on the outer wall. The highway concrete precast block composite retaining wall structure has the advantages that: the dimension standards are unified, factory-like processing is realized, quality is easy to control, transportation is convenient, and site masonry is convenient. The phenomena such as mud leakage, formwork shifting and the like, caused by un-tight template splicing, after cast-in-place concrete is vibrated are avoided. The highway concrete precast block composite retaining wall is especially suitable for exposed faces of structures with gradient requirements such as a bridge abutment, a side slope, a retaining wall and the like, so that upper-layer construction concrete grout is prevented from contaminating the formed lower-layer exposed face, and therefore, the construction cost is remarkably reduced.
Description
Technical field
The present invention relates to a kind of motorway concrete precast block compound barrier wall structure and preparation method.
Background technology
Prior art, in expressway construction, needs to arrange multi-form barricade according to landform and geologic condition at cutting and embankment section, to realize using function or edge slope structure safety, or saves space. In current engineering, the form of barricade is of a great variety, is mainly divided into and builds class barricade (as barnacle barricade, brick barricade, concrete blocks build barricade) and cast-in-place class barricade (such as concrete barricade, Steel Concrete barricade) by laying bricks or stones. Although these barricades can play the most basic barricade function, but it is more to build class Retaining wall labor intensive by laying bricks or stones, inefficiency, and soundness is not enough, and long-term washing away by rainwater is easily easier to destroy; Onsite concrete class barricade cost is higher, is unfavorable for promoting on a large scale.
Summary of the invention
In view of this, the main purpose of the present invention is to provide a kind of motorway concrete precast block compound barrier wall structure, and it can significantly improve speed of application, shortens the duration.
For achieving the above object, the technical scheme of the present invention is achieved in that a kind of motorway concrete precast block compound barrier wall structure, it is characterised in that, comprising: wall face and inner frame, described wall face builds concrete precast block by laying bricks or stones, described inner frame cast slabstone concrete layer.
Another object of the present invention is to provide the preparation method of a kind of motorway concrete precast block compound barrier wall structure, it is characterised in that, comprising: step one, the smooth process soil body or massif or original ground, form wall face and inner frame; Step 2, pours into a mould slabstone concrete layer at inner frame, and reaches certain initial setting strength; Step 3, adopts special mold formation of concrete prefabricated section; Step 4, builds concrete precast block by laying bricks or stones at wall face.
An also object of the present invention is to provide the preparation method of a kind of motorway concrete precast block compound barrier wall structure, it is characterised in that, comprising: step one, the smooth process soil body or massif or original ground, form wall face and inner frame; Step 2, pours into a mould slabstone concrete layer at inner frame, and reaches certain initial setting strength; Step 3, adopts special mold formation of concrete prefabricated section; Step 4, builds the concrete precast block layer of different size specification by laying bricks or stones at wall face, establishes to carry out fourth synclinal cropping.
The present invention has following outstanding substantive distinguishing features and significant progress relative to prior art:
The first, structure is simple, comprising: wall face and inner frame, and described wall face builds concrete precast block by laying bricks or stones, described inner frame cast slabstone concrete layer, appearance looks elegant, and whole structure is good, is used in the works construction of big face especially. It is shown up outside being different from general concrete decorative engineering, prefabricated section itself is namely as a part for works, it is specially adapted to show up outside abutment, side slope and retaining wall etc. have the works of slope requirement, shows up outside avoiding upper strata construction concrete slurry to pollute molded lower floor.
2nd, it is simple and easy to construction, construction quality is easy to control, and owing to the prefabricated section used is shaping by concrete mold, dimensional standard is unified, it may be achieved batch production is processed, and quality is easy to control, is convenient to transport, and scene is built by laying bricks or stones conveniently. Metope after building by laying bricks or stones serves as template, avoids after the onsite concrete sternly not caused because of template splicing is vibrated and leakage slurry occurs, run the phenomenons such as mould.
3rd, time saving and energy saving, speed of application is fast, concrete precast block compound barrier wall structure wall face uses prefabricated section to build by laying bricks or stones, and inner employing slabstone concrete depositing, eliminates a mould process compared with onsite concrete barricade, it is specially adapted to construction space narrow and small, the position of physical features unevenness; Compared with building class barricade completely by laying bricks or stones, significantly improve speed of application, shorten the duration.
4th, construction cost significantly reduces, and practical engineering application example shows, concrete precast block compound barricade is by the raising of the simplification of technique, work efficiency, its construction cost has remarkable reduction compared with tradition Retaining wall technology, and test proves that construction cost can reduce by 80%.
Accompanying drawing explanation
Fig. 1 is the first embodiment schematic diagram of the motorway concrete precast block compound barrier wall structure of the present invention;
Fig. 2 is the 2nd embodiment schematic diagram of the motorway concrete precast block compound barrier wall structure of the present invention.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described so that the technician of this area the present invention may be better understood and can be implemented, but illustrated embodiment is not as a limitation of the invention.
Please refer to Fig. 1 to Fig. 2, the motorway concrete precast block compound barrier wall structure of the present invention comprises: wall face and inner frame, and described wall face builds concrete precast block by laying bricks or stones, described inner frame cast slabstone concrete layer. It is used in the works construction of big face especially. It is shown up outside being different from general concrete decorative engineering, prefabricated section itself is namely as a part for works, it is specially adapted to show up outside abutment, side slope and retaining wall etc. have the works of slope requirement, shows up outside avoiding upper strata construction concrete slurry to pollute molded lower floor.
Preferably, described concrete precast block is concrete mold molding structure. Making dimensional standard unified, it may be achieved batch production is processed, quality is easy to control, is convenient to transport, and scene is built by laying bricks or stones conveniently.
Preferably, described wall face is set to template. Metope after building by laying bricks or stones serves as template, avoids after the onsite concrete sternly not caused because of template splicing is vibrated and leakage slurry occurs, run the phenomenons such as mould.
Preferably, described slabstone concrete layer is plain concrete layer, and thickness is 20cm, and test proves, above-mentioned processing parameter can realize the fastest operating efficiency.
Preferably, described concrete precast block is that different size specification layer carries out fourth synclinal cropping and establishes, and is provided with cement sand bed between layer.
Preferably, described different size specification layer is two kinds of dimensions layers: concrete precast block A, its longitudinal direction �� and highly �� laterally it being of a size of 24 �� 24 �� 38cm, concrete precast block B, its longitudinally �� highly �� transverse direction is of a size of 52 �� 24 �� 20cm. Test proves, above-mentioned processing parameter can realize the fastest operating efficiency,
Preferably, word, pattern and/or decorative pattern are set up in the surface of described concrete precast block. Use range can be extended.
As shown in the figure, wherein, 4-1 longitudinal direction �� highly �� laterally it is of a size of 24 �� 24 �� 38cm, 4-2 longitudinal direction �� highly �� laterally it is of a size of 52 �� 24 �� 20cm.
During construction, the first smooth process soil body or massif 2 and original ground, deposit concrete plate base 5, basis is the thick 20cm of plain concrete, and this size energy lifting construction efficiency 40%, then builds concrete precast block 4 by laying bricks or stones, assembled two side templates 3.
Concrete precast block adopts special mold shaping, and flat board vibrates batch production, and its concrete grade is according to use position adjustment proportioning. Prefabricated section reaches through maintenance and is transported to works working-yard after design strength.
Carrying out hanging line slurry according to works construction surveying setting-out when concrete precast block is built by laying bricks or stones to build, during slurry block, fourth synclinal cropping is established, and ensures that seam is smooth vertical and horizontal and linearly attractive in appearance.
As shown in Figure 2, according to practice of construction situation and geographical conditions, laterally point an about 10m is a construction cell, and longitudinal slurry block 4-6 layer carries out works inner concrete and builds. Test proves, above-mentioned processing parameter can realize the fastest operating efficiency,
Concrete placement is complete, reaches certain initial setting strength, and construction built by the slurry that can carry out last layer prefabricated section. Reciprocal with this, until most top layer. Shiny surface is smeared into after top layer concrete depositing.
First embodiment
A preparation method for motorway concrete precast block compound barrier wall structure, comprising:
Step one, the smooth process soil body or massif or original ground, form wall face and inner frame;
Step 2, pours into a mould slabstone concrete layer at inner frame, and reaches certain initial setting strength;
Step 3, adopts special mold formation of concrete prefabricated section;
Step 4, builds concrete precast block by laying bricks or stones at wall face.
Wall face uses prefabricated section to build by laying bricks or stones, and inner employing slabstone concrete depositing, eliminates a mould process compared with onsite concrete barricade, be specially adapted to construction space narrow and small, the position of physical features unevenness; Compared with building class barricade completely by laying bricks or stones, significantly improve speed of application, shorten the duration, test prove, it is possible to shorten the duration more than half.
Practical engineering application example shows, construction cost significantly reduces, and concrete precast block compound barricade has remarkable reduction by the raising of the simplification of technique, work efficiency, its construction cost compared with tradition Retaining wall technology, and test proves that construction cost can reduce by 80%.
2nd embodiment
A preparation method for motorway concrete precast block compound barrier wall structure, comprising:
Step one, the smooth process soil body or massif or original ground, form wall face and inner frame;
Step 2, pours into a mould slabstone concrete layer at inner frame, and reaches certain initial setting strength;
Step 3, adopts special mold formation of concrete prefabricated section;
Step 4, builds the concrete precast block layer of different size specification by laying bricks or stones at wall face, establishes to carry out fourth synclinal cropping.
Described different size specification layer is two kinds of dimensions layers: concrete precast block A, its longitudinal direction �� and highly �� laterally it being of a size of 24 �� 24 �� 38cm, concrete precast block B, its longitudinally �� highly �� transverse direction is of a size of 52 �� 24 �� 20cm. Test proves, above-mentioned processing parameter can realize the fastest operating efficiency.
In an embodiment, concrete precast block compound barrier wall structure comprises: 3, cast-in-place stone concrete; 4 concrete precast blocks; Wherein 4-1 longitudinally �� highly �� be laterally of a size of 24 �� 24 �� 38cm, 4-2 longitudinally �� highly �� be laterally of a size of 52 �� 24 �� 20cm. During construction, the first smooth process soil body or massif 2 and original ground, deposit concrete plate base 5, basis is the thick 20cm of plain concrete, then builds concrete precast block 4 by laying bricks or stones, assembled two side templates 3.
Concrete precast block adopts special mold shaping, and flat board vibrates batch production, and its concrete grade is according to use position adjustment proportioning. Prefabricated section reaches through maintenance and is transported to works working-yard after design strength.
Carrying out hanging line slurry according to works construction surveying setting-out when concrete precast block is built by laying bricks or stones to build, during slurry block, fourth synclinal cropping is established, and ensures that seam is smooth vertical and horizontal and linearly attractive in appearance.
According to practice of construction situation and geographical conditions, laterally point an about 10m is a construction cell, and longitudinal slurry block 4-6 layer carries out works inner concrete and builds. Above-mentioned processing parameter can realize the fastest operating efficiency, and concrete placement is complete, reaches certain initial setting strength, and construction built by the slurry that can carry out last layer prefabricated section. Reciprocal with this, until most top layer. Shiny surface is smeared into after top layer concrete depositing.
Test-results
The present invention reaches following performance requriements: go out machine slump 260mm, divergence 650mm ~ 750mm, and V-type funnel is by time 7s-30s; Going out machine slump 260mm, divergence 600mm after 1 hour, V-type funnel is by time 35s. Eliminate a mould process compared with onsite concrete barricade, it is specially adapted to construction space narrow and small, the position of physical features unevenness; Compared with building class barricade completely by laying bricks or stones, significantly improve speed of application, shorten the duration at least more than half, construction cost can reduce by 80%.
The above embodiment is only the preferred embodiment lifted for absolutely proving the present invention, and protection scope of the present invention is not limited to this. The equivalent replacement that those skilled in the art do on basis of the present invention or conversion, all within protection scope of the present invention. Protection scope of the present invention is as the criterion with claim book.
Claims (10)
1. a motorway concrete precast block compound barrier wall structure, it is characterised in that, comprising: wall face and inner frame, described wall face builds concrete precast block by laying bricks or stones, described inner frame cast slabstone concrete layer.
2. motorway concrete precast block compound barrier wall structure as claimed in claim 1, it is characterised in that, described concrete precast block is concrete mold molding structure.
3. motorway concrete precast block compound barrier wall structure as claimed in claim 2, it is characterised in that, described wall face is set to template.
4. motorway concrete precast block compound barrier wall structure as claimed in claim 1, it is characterised in that, described slabstone concrete layer is plain concrete layer, and thickness is 20cm.
5. motorway concrete precast block compound barrier wall structure as claimed in claim 4, it is characterised in that, described concrete precast block is that different size specification layer carries out fourth synclinal cropping and establishes, and is provided with cement sand bed between layer.
6. motorway concrete precast block compound barrier wall structure as claimed in claim 5, it is characterized in that, described different size specification layer is two kinds of dimensions layers: concrete precast block A, its longitudinal direction �� highly �� laterally it is of a size of 24 �� 24 �� 38cm, concrete precast block B, its longitudinal direction �� highly �� laterally it is of a size of 52 �� 24 �� 20cm.
7. motorway concrete precast block compound barrier wall structure as described in claim 1 or 6, it is characterised in that, word, pattern and/or decorative pattern are set up in the surface of described concrete precast block.
8. the preparation method of a motorway concrete precast block compound barrier wall structure, it is characterised in that, comprising:
Step one, the smooth process soil body or massif or original ground, form wall face and inner frame;
Step 2, pours into a mould slabstone concrete layer at inner frame, and reaches certain initial setting strength;
Step 3, adopts special mold formation of concrete prefabricated section;
Step 4, builds concrete precast block by laying bricks or stones at wall face.
9. the preparation method of a motorway concrete precast block compound barrier wall structure, it is characterised in that, comprising:
Step one, the smooth process soil body or massif or original ground, form wall face and inner frame;
Step 2, pours into a mould slabstone concrete layer at inner frame, and reaches certain initial setting strength;
Step 3, adopts special mold formation of concrete prefabricated section;
Step 4, builds the concrete precast block layer of different size specification by laying bricks or stones at wall face, establishes to carry out fourth synclinal cropping.
10. the preparation method of motorway concrete precast block compound barrier wall structure as claimed in claim 9, it is characterized in that, described different size specification layer is two kinds of dimensions layers: concrete precast block A, its longitudinal direction �� highly �� laterally it is of a size of 24 �� 24 �� 38cm, concrete precast block B, its longitudinal direction �� highly �� laterally it is of a size of 52 �� 24 �� 20cm.
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JP2002105972A (en) * | 2000-10-04 | 2002-04-10 | Seijiro Suga | Construction method and structure of retaining wall block in deformed retaining wall section |
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CN201554035U (en) * | 2009-12-09 | 2010-08-18 | 中交第一公路勘察设计研究院有限公司 | Horseshoe pre-cast block-type wall board structure used in reinforced earth retaining walls |
CN203514345U (en) * | 2013-09-16 | 2014-04-02 | 安徽省城建设计研究院 | Connection type precast concrete retaining wall |
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JP2002105972A (en) * | 2000-10-04 | 2002-04-10 | Seijiro Suga | Construction method and structure of retaining wall block in deformed retaining wall section |
JP2006283292A (en) * | 2005-03-31 | 2006-10-19 | Landex Kogyo Kk | Retaining wall structure and retaining wall construction method |
CN201183957Y (en) * | 2008-04-15 | 2009-01-21 | 四川省交通厅公路规划勘察设计研究院 | Highway side slope retaining wall |
CN101798817A (en) * | 2009-02-05 | 2010-08-11 | 李英雨 | Combined retaining wall structure |
CN201554035U (en) * | 2009-12-09 | 2010-08-18 | 中交第一公路勘察设计研究院有限公司 | Horseshoe pre-cast block-type wall board structure used in reinforced earth retaining walls |
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