CN105620009B - A kind of steel sandwich plate press device - Google Patents

A kind of steel sandwich plate press device Download PDF

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Publication number
CN105620009B
CN105620009B CN201610157177.1A CN201610157177A CN105620009B CN 105620009 B CN105620009 B CN 105620009B CN 201610157177 A CN201610157177 A CN 201610157177A CN 105620009 B CN105620009 B CN 105620009B
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CN
China
Prior art keywords
steel plate
plank
plate
feeding unit
flanging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201610157177.1A
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Chinese (zh)
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CN105620009A (en
Inventor
黄溢忠
何昌甫
黄婧璜
张建强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XIAMEN ZHENGLIMING METALLURGICAL MACHINERY CO Ltd
Original Assignee
XIAMEN ZHENGLIMING METALLURGICAL MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201610157177.1A priority Critical patent/CN105620009B/en
Publication of CN105620009A publication Critical patent/CN105620009A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0012Mechanical treatment, e.g. roughening, deforming, stretching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/04Punching, slitting or perforating

Abstract

The invention discloses a kind of steel sandwich plate press device and processing method, for the steel sandwich plate that the present invention is produced by up of three layers, top layer is sheet iron, and intermediate one layer is to be sized plank, and bottom one layer is iron plate;Including being used to conveying the transport roller of material to be processed, the lower steel plate feeding unit material for coil of strip expansion to be sent out, plank feeding unit material, upper steel plate feeding unit material, glue spraying bonder, rushing notch unit, cut cells and folding cell;Wherein, folding cell includes the first oil cylinder, the second oil cylinder, fold pressing mold and horizontal pressing mold, can rapid shaping first order flanging and second level flanging.The present invention provides a kind of reliable efficient steel sandwich plate press device and processing methods, drastically increase production efficiency, and product homogeneity is good, good quality of product.

Description

A kind of steel sandwich plate press device
Technical field
The present invention relates to a kind of automation equipment, more particularly to a kind of steel sandwich plate press device and processing method.
Background technology
Steel sandwich plate is a kind of plate formed by the order compacting according to steel plate, plank, steel plate, and such plate has There is preferable function of heat insulation, while quality is lighter, suffers from preferably applying in building, house ornamentation and multiple fields.It is existing Have in the production of steel sandwich plate of technology, the multinomial process such as glue spraying, flanging need rely on manpower complete, the degree of automation compared with Low, production efficiency also receives limitation.There is an urgent need for a kind of automation equipments that reliably can efficiently produce steel sandwich plate.
The content of the invention
It is an object of the invention to overcome the deficiency of the prior art, a kind of reliable efficient steel sandwich plate compacting is provided and is set Standby and processing method drastically increases production efficiency, and product homogeneity is good, good quality of product.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of steel sandwich plate press device, for the steel sandwich plate that the present invention is produced by up of three layers, top layer is thin Iron plate, intermediate one layer is to be sized plank, and bottom one layer is iron plate;Material to be processed includes the steel for being processed as lower steel plate Volume, upper steel plate and plank;Transport roller including being used to convey material to be processed, the lower steel plate for coil of strip expansion to be sent out Material unit, plank feeding unit material, glue spraying bonder, rush notch unit, cut cells and flanging list at upper steel plate feeding unit material Member;
This, which rushes notch unit, includes two stamping dies being used in coil of strip surface processing rectangular notch, and two punching presses Mold is respectively arranged at the both sides of the transport roller;
The cut cells includes the cutting tool that coil of strip is divided into multiple lower steel plates;
The folding cell includes the first oil cylinder, the second oil cylinder, fold pressing mold and horizontal pressing mold, and the fold pressing mold is described The edge for being overturn under the driving of first oil cylinder and bending the lower steel plate forms first order flanging, and the horizontal pressing mold is described the The edge of lower steel plate described in horizontal pushing pressure forms second level flanging under the driving of two oil cylinders;
The coil of strip leads to successively after lower steel plate feeding unit material expansion is sent out under the drive of the transport roller It crosses and described rushes notch unit and the cut cells is processed as lower steel plate;The plank that the plank feeding unit material is sent out passes through described Glue spraying bonder is bonded with the upper steel plate that the upper steel plate feeding unit material is sent out, and is bonded with the lower steel plate;With upper steel plate Plank with lower steel plate bonding is processed as steel sandwich plate under the drive of the transport roller by the folding cell.
For the steel clamp laminated plank of different model, can be reached by changing each spacing for processing the mold in unit and position To the effect remodeled.
As a preferred embodiment, the stamping die is equipped with outer tongue flanging forming part, the coil of strip is in the stamping die Under the action of formed two it is lateral in be extended with the rectangular notches of outer tongue flanging.
As a preferred embodiment, the folding cell further includes the 3rd oil cylinder and horizontally disposed outer tongue pressing mold, described Outer tongue pressing mold described in three hydraulic oil cylinder drivings pushes the outer tongue flanging in the horizontal direction.
By the outer tongue flanging of processing, horizontal flanging and the flanging of longitudinal direction can be made mutually to interlock to take and be fixed together, so as to Make steel sandwich plate more solid secured.
As a preferred embodiment, the cut cells further includes two horizontal ribs and two lengthways of rod, the lower steel plate Form to bend the impression of the first order flanging and second level flanging by the transverse direction rib and lengthways of rod.
By impression caused by horizontal rib and lengthways of rod, the flanging position of produced steel sandwich plate can be made more To be accurate, consistent and neat.
As a preferred embodiment, the plank feeding unit material includes storing the storing stand for stacking plank and for by plank The first lifting platform sent out.
As a preferred embodiment, the upper steel plate feeding unit material includes the second lifting platform and sucker that are stacked with the upper steel plate Device, the Acetabula device are sent out after by second lifting platform, the upper steel plate is attracted.
As a preferred embodiment, the glue spraying bonder includes glue stick, the plank smears adhesive by the glue stick.
Technical scheme further includes, and a kind of steel sandwich plate processing method uses one kind of above-mentioned technical proposal Steel sandwich plate press device, and comprise the following steps:
(1)Coil of strip is positioned over the lower steel plate feeding unit material, the plank is positioned over the plank feeding unit material, it will The upper steel plate is positioned over the upper steel plate feeding unit material;
(2)The upper surface of the upper steel plate and the plank is bonded by the glue spraying bonder;
(3)By the coil of strip by the transport roller pass sequentially through it is described rush notch unit and the cut cells, make Coil of strip, which is processed as corner, has the lower steel plate of rectangular notch;
(4)The plank for being bonded with upper steel plate is bonded by the glue spraying bonder and the lower steel plate;
(5)The plank of upper steel plate and lower steel plate will be bonded with by the folding cell, and be processed as steel sandwich plate.
As a preferred embodiment, present invention additionally comprises PLC programmable controller, the steps(2)To step(5)By this PLC programmable controller is controlled.
The beneficial effects of the invention are as follows:
(1)Employ the moulding process of double-fold, folding cell include the fold pressing mold for being molded first order flanging and , can be to rapidly and accurately lower steel plate be continuously bent for being molded the horizontal pressing mold of second level flanging, pressed-steel sandwich plate, pole The earth improves production efficiency, and product homogeneity is good, good quality of product;
(2)A side edgefold wherein is equipped with outer tongue flanging, after the completion of first order flanging and the compacting of second level flanging, The outer tongue flanging is bent by the outer tongue pressing mold, the flanging button of steel sandwich plate different directions is made to hang together, is strengthened The intensity of steel sandwich plate;
(3)It is extruded in advance on lower steel plate by two horizontal ribs set by the cut cells and two lengthways of rod Impression, when making the lower steel plate be bent by folding cell, it is ensured that flanging position is identical, ensure that the homogeneity of product, Reduce difficulty of processing.
The present invention is described in further detail with reference to the accompanying drawings and embodiments;But a kind of steel sandwich plate of the present invention Press device is not limited to embodiment.
Description of the drawings
Fig. 1 is the process step diagram of the present invention;
Fig. 2 is the overall structure diagram of the present invention(Top view);
Fig. 3 is the structure diagram of the plank feeding unit material of the present invention;
Fig. 4 is the structure diagram of the upper steel plate feeding unit material of the present invention;
Fig. 5 is the structure diagram of the glue spraying bonder of the present invention;
Fig. 6 is the structure diagram for rushing notch unit of the present invention;
Fig. 7 is the structure diagram of the cut cells of the present invention;
Fig. 8 is the structure diagram one of the folding cell of the present invention;
Fig. 9 is the structure diagram two of the folding cell of the present invention;
Figure 10 is the structure diagram three of the folding cell of the present invention;
Figure 11 is the structure diagram one of the steel sandwich plate of the present invention;
Figure 12 is the structure diagram two of the steel sandwich plate of the present invention.
Specific embodiment
Embodiment
The process and overall structure of the present invention is referred to shown in Fig. 1 to 2, a kind of steel sandwich plate of the invention compacting Equipment, including being used to conveying the transport roller of material to be processed, for coil of strip 13 to be unfolded the lower steel plate feeding unit material sent out, wood Plate feeding unit material 2, upper steel plate feeding unit material 3 and glue spraying bonder;It further includes, rushes notch unit 5, be used for including two in steel The stamping die 51 of 13 surfaces processing rectangular notch 131 is rolled up, and two stamping dies 51 are respectively arranged at the transport roller Both sides;Cut cells 6, the cutting tool 61 including being used to coil of strip 13 being divided into multiple lower steel plates 14;Folding cell, including First oil cylinder 73, the second oil cylinder 74, fold pressing mold 71 and horizontal pressing mold 72, the fold pressing mold 71 is in first oil cylinder 73 The edge for being overturn under driving and bending the lower steel plate 14 forms first order flanging, and the horizontal pressing mold 72 is in second oil cylinder The edge of lower steel plate 14 described in horizontal pushing pressure forms second level flanging under 74 driving;
For the steel sandwich plate that the present invention is produced by up of three layers, the structure diagram of steel sandwich plate refers to Figure 11 extremely Shown in 12, the upper steel plate 12 of top layer is sheet iron, and intermediate one layer is to be sized plank 11, and undermost lower steel plate 14 is iron Plate;Four sides of lower steel plate 14 are equipped with flanging, which wraps up the plank 11 and upper by first order flanging and second level flanging Steel plate 12.Wherein the flanging of one side is equipped with outer tongue flanging 132, after the completion of being bent on four sides of the lower steel plate 14, passes through The outer tongue flanging 132 is bent, longitudinal flanging 141 and lateral flap 142 is made mutually to interlock and hang together, increases steel sandwich plate Intensity.
Below in conjunction with attached drawing 3 to the structure and action process of each unit that the present invention will be described in detail of attached drawing 10:
The structure of plank feeding unit material 2 refer to shown in Fig. 3, and the plank feeding unit material 2 includes storing heap cribbing The storing stand 21 of plate 11 and the first lifting platform 22 for plank 11 to be sent out.The plank 11 on storing stand 21 is positioned in disk roller Drive under into first lifting platform 22, plank 11 constantly rises with the first lifting platform 22, and the wood that will be stacked in top Plate 11 is sent out one by one.
The structure of upper steel plate feeding unit material 3 refer to shown in Fig. 4, and the upper steel plate feeding unit material 3 includes being stacked with described 32 device of the second lifting platform 31 and sucker of upper steel plate 12,32 device of sucker is by second lifting platform 31 by the upper steel Plate 12 is sent out after being attracted.The upper steel plate 12 of the second lifting platform 31 is positioned over, is adsorbed and sent out one by one by 32 device of sucker, institute 32 device of sucker is stated to realize by electromagnet mechanism.
The structure of the glue spraying bonder is shown in Figure 5, and the glue spraying bonder includes glue stick 4, the wood Plate 11 smears adhesive by the glue stick 4.
The structure for rushing notch unit 5 refer to shown in Fig. 6, and rushing notch unit 5 includes two in 13 table of coil of strip Face processes the stamping die 51 of rectangular notch 131, and two stamping dies 51 are respectively arranged at the both sides of the transport roller;
The structure of the cut cells 6 is shown in Figure 7, cut cells 6, multiple including being used to coil of strip 13 being divided into The horizontal rib 63 of cutting tool 61, two and two lengthways of rod 62, the lower steel plate 14 of lower steel plate 14 pass through the horizontal bar Item 63 and lengthways of rod 62 form to bend the impression of the first order flanging and second level flanging.Pass through horizontal 63 He of rib Impression caused by lengthways of rod 62 can make the flanging position of produced steel sandwich plate more accurate, consistent and neat, institute It states horizontal rib 63 and lengthways of rod 62 is driven by oil cylinder 64.
The structure of the folding cell is referred to shown in Fig. 8 to 10, and folding cell includes the first oil cylinder 73, the second oil cylinder 74th, pressing mold 71 and horizontal pressing mold 72 are turned down, the fold pressing mold 71 overturns under the driving of first oil cylinder 73 and bends institute The edge for stating lower steel plate 14 forms first order flanging, the horizontal pressing mold 72 horizontal pushing pressure under the driving of second oil cylinder 74 The edge of the lower steel plate 14 forms second level flanging;
Further, the stamping die 51 is equipped with outer 132 forming part of tongue flanging, and the coil of strip 13 is in the punching press The two lateral interior rectangular notches 131 for being extended with outer tongue flanging 132 are formed under the action of mold 51.
Further, the folding cell further includes the 3rd oil cylinder 77 and horizontally disposed outer tongue pressing mold 76, described 3rd oil cylinder 77 drives the outer tongue pressing mold 76 to push the outer tongue flanging 132 in the horizontal direction.By processing outer tongue Flanging 132 can make lateral flap 142 mutually interlock to take with longitudinal flanging 141 and be fixed together, so that steel sandwich plate is more tied It is real secured.
For the steel clamp laminated plank of different model, can be reached by changing each spacing for processing the mold in unit and position To the effect remodeled.
Technical scheme further includes, and a kind of steel sandwich plate processing method uses one kind of above-mentioned technical proposal Steel sandwich plate press device, and comprise the following steps:
(1)Coil of strip 13 is positioned over the lower steel plate feeding unit material, the plank 11 is positioned over the plank feed material list Member 2, the upper steel plate feeding unit material 3 is positioned over by the upper steel plate 12;
(2)The upper surface of the upper steel plate 12 and the plank 11 is bonded by the glue spraying bonder;
(3)The coil of strip 13 by the transport roller is passed sequentially through and described rushes notch unit 5 and the cut cells 6, coil of strip 13 is made, which to be processed as corner, has the lower steel plate 14 of rectangular notch 131;
(4)The plank 11 for being bonded with upper steel plate 12 is bonded by the glue spraying bonder and the lower steel plate 14;
(5)The plank 11 of upper steel plate 12 and lower steel plate 14 will be bonded with by the folding cell, and be processed as steel clamp layer Plate.
As a preferred embodiment, present invention additionally comprises PLC programmable controller, the steps(2)To step(5)By this PLC programmable controller is controlled.
Above-described embodiment is only used for a kind of steel sandwich plate press device further illustrated the present invention, but the present invention is not Embodiment is confined to, any simple modification that every technical spirit according to the invention makees above example, equivalent variations With modification, each fall in the protection domain of technical solution of the present invention.

Claims (9)

1. a kind of steel sandwich plate press device, material to be processed includes the coil of strip, upper steel plate and wood that are processed as lower steel plate Plate, it is characterised in that:Transport roller including being used to convey material to be processed, the lower steel plate feeding for coil of strip expansion to be sent out Unit, plank feeding unit material, glue spraying bonder, rush notch unit, cut cells and folding cell at upper steel plate feeding unit material;
This, which rushes notch unit, includes two stamping dies being used in coil of strip surface processing rectangular notch, and two stamping dies It is respectively arranged at the both sides of the transport roller;
The cut cells includes the cutting tool that coil of strip is divided into multiple lower steel plates;
The folding cell includes the first oil cylinder, the second oil cylinder, fold pressing mold and horizontal pressing mold, and the fold pressing mold is described first The edge for being overturn under the driving of oil cylinder and bending the lower steel plate forms first order flanging, and the horizontal pressing mold is in the described second oil The edge of lower steel plate described in horizontal pushing pressure forms second level flanging under the driving of cylinder;
The coil of strip passes sequentially through institute after lower steel plate feeding unit material expansion is sent out under the drive of the transport roller It states and rushes notch unit and the cut cells is processed as lower steel plate;The plank that the plank feeding unit material is sent out passes through the glue spraying Bonder is bonded with the upper steel plate that the upper steel plate feeding unit material is sent out, and is bonded with the lower steel plate;With upper steel plate and under The plank of steel plate bonding is processed as steel sandwich plate under the drive of the transport roller by the folding cell.
2. a kind of steel sandwich plate press device according to claim 1, it is characterised in that:The stamping die is equipped with outer Tongue flanging forming part, the coil of strip form the two lateral interior squares for being extended with outer tongue flanging under the action of the stamping die V notch v.
3. a kind of steel sandwich plate press device according to claim 2, it is characterised in that:The folding cell further includes 3rd oil cylinder and horizontally disposed outer tongue pressing mold, outer tongue pressing mold described in the 3rd hydraulic oil cylinder driving push institute in the horizontal direction State outer tongue flanging.
4. a kind of steel sandwich plate press device according to claim 1, it is characterised in that:The cut cells further includes Two horizontal ribs and two lengthways of rod, the lower steel plate form to bend described by the transverse direction rib and lengthways of rod The impression of first order flanging and second level flanging.
5. a kind of steel sandwich plate press device according to claim 1, it is characterised in that:The plank feeding unit material bag It includes to store the storing stand for stacking plank and the first lifting platform for plank to be sent out.
6. a kind of steel sandwich plate press device according to claim 1, it is characterised in that:The upper steel plate feeding unit material The second lifting platform and Acetabula device including being stacked with the upper steel plate, the Acetabula device is as second lifting platform by described in Upper steel plate is sent out after being attracted.
7. a kind of steel sandwich plate press device according to claim 1, it is characterised in that:The glue spraying bonder bag Glue stick is included, the plank smears adhesive by the glue stick.
8. a kind of steel sandwich plate processing method, it is characterised in that:Usage right requirement 1 to the one of any one of claim 7 Kind steel sandwich plate press device, processing method include:
(1)Coil of strip is positioned over the lower steel plate feeding unit material, the plank is positioned over the plank feeding unit material, by described in Upper steel plate is positioned over the upper steel plate feeding unit material;
(2)The upper surface of the upper steel plate and the plank is bonded by the glue spraying bonder;
(3)By the coil of strip by the transport roller pass sequentially through it is described rush notch unit and the cut cells, make coil of strip Being processed as corner has the lower steel plate of rectangular notch;
(4)The plank for being bonded with upper steel plate is bonded by the glue spraying bonder and the lower steel plate;
(5)The plank of upper steel plate and lower steel plate will be bonded with by the folding cell, and be processed as steel sandwich plate.
9. a kind of steel sandwich plate processing method according to claim 8, it is characterised in that:Further include PLC programmable controller, The step(2)To step(5)It is controlled by the PLC programmable controller.
CN201610157177.1A 2016-03-18 2016-03-18 A kind of steel sandwich plate press device Active CN105620009B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610157177.1A CN105620009B (en) 2016-03-18 2016-03-18 A kind of steel sandwich plate press device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610157177.1A CN105620009B (en) 2016-03-18 2016-03-18 A kind of steel sandwich plate press device

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CN105620009B true CN105620009B (en) 2018-06-05

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CN106965525A (en) * 2017-05-23 2017-07-21 福建省和成机械设备有限公司 The long short side device for folding of steel wood composite shuttering plate slab
CN107116884B (en) * 2017-05-23 2023-04-07 福建省和成机械设备有限公司 Steel-wood composite template production device and production method thereof
CN109201815A (en) * 2018-08-08 2019-01-15 上海永明机械制造有限公司 A kind of device and method of heat-insulation sandwiched curtain wall board end bent reshaping
CN110159624B (en) * 2019-05-10 2020-11-20 中国科学院重庆绿色智能技术研究院 Fireproof door glue joint intelligent production system and operation method thereof
CN111570549B (en) * 2020-06-09 2021-11-30 江苏中轩建设有限公司 Processing device for building decorating parts

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CN102009094B (en) * 2010-09-30 2014-05-28 厦门正黎明冶金机械有限公司 Rotating shaft type turnover flanging method and flanging machine
JP2012176528A (en) * 2011-02-25 2012-09-13 Haruhara Sekkei:Kk Composite structure
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Denomination of invention: A steel sandwich plate pressing equipment

Effective date of registration: 20230210

Granted publication date: 20180605

Pledgee: Bank of China Limited Xiamen Jimei sub branch

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Denomination of invention: A steel sandwich panel pressing equipment

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Pledgor: XIAMEN ZHENGLIMING METALLURGICAL MACHINERY Co.,Ltd.

Registration number: Y2024980010484