CN109201815A - A kind of device and method of heat-insulation sandwiched curtain wall board end bent reshaping - Google Patents
A kind of device and method of heat-insulation sandwiched curtain wall board end bent reshaping Download PDFInfo
- Publication number
- CN109201815A CN109201815A CN201810899584.9A CN201810899584A CN109201815A CN 109201815 A CN109201815 A CN 109201815A CN 201810899584 A CN201810899584 A CN 201810899584A CN 109201815 A CN109201815 A CN 109201815A
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- curtain wall
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- 238000009413 insulation Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000007493 shaping process Methods 0.000 claims abstract description 82
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 72
- 239000010959 steel Substances 0.000 claims abstract description 72
- 238000005452 bending Methods 0.000 claims abstract description 28
- 239000011162 core material Substances 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 2
- 210000000214 mouth Anatomy 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000003796 beauty Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D21/00—Combined processes according to methods covered by groups B21D1/00 - B21D19/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
The present invention provides a kind of device of heat-insulation sandwiched curtain wall board end bent reshaping, rack is equipped with the station of the plate for placing the heat-insulation sandwiched curtain wall board to bent reshaping, and pattern is equipped with above described station one end, and pattern connects pattern cylinder；First clamping plate cylinder and second clamping plate cylinder are respectively equipped with above and below the station interlude；It is equipped with below the station for by the flanging cylinder of the outer steel plate bending of the plate；The station corresponds to plate and waits for that the extension line of bent reshaping one end is equipped with shaping wheel, and shaping wheel connects shaping wheel cylinder, and shaping wheel, shaping wheel cylinder are set in straight panel, and straight panel is set in linear guide and can slide along linear guide, and straight panel connects motor；The plate in the direction and heat-insulation sandwiched curtain wall board of linear guide it is parallel to shaping side.The present invention also provides a kind of methods of heat-insulation sandwiched curtain wall board end bent reshaping.Shaping effect of the present invention is good, and end even uniform, high-efficient, defect rate is low, and production cost is low.
Description
Technical field
The present invention relates to a kind of device and methods of heat-insulation sandwiched curtain wall board end bent reshaping, belong to construction material sandwich
Curtain wall panel manufacturing process technology field.
Background technique
Currently, beginning to use the sandwich panel curtain wall material of similar glass curtain wall on domestic steel building wall face, to mention
The aesthetic measure of high building outer surface.This sandwich panel curtain wall can process obtains after post treatment by common battenboard.Common folder
Core plate is manufactured by sandwich board assembly line and is completed, and production board produced has had left and right tongue-and-groove structure form, but front and back
To being battenboard section cleaved facet.If the battenboard is directly mounted on external wall, there is the battenboard of left and right tongue and groove,
The edge of color steel plate or so can be hidden in plate outer surface, be not easy to get rusty by left and right grafting.And front-rear direction is sandwich
Plate section disconnects mouth face, and outer steel plate edge here will be exposed to outer surface, and get rusty easily, influence architectural appearance.
It is therefore desirable to which battenboard is post-processed, the section of front-rear direction battenboard is disconnected into the outer steel plate at mouth face
Infolding forms flat mouth interface.Outer steel plate outer rim is hidden in plate outer surface, prevents color steel plate edge from directly contacting rainwater and leads
Cause is got rusty, and outer surface of building beauty is influenced.
The process of production sandwich panel curtain wall is exactly by common battenboard by the post-processing at the section cleaved facet of battenboard
Obtain the process of two flat mouthes.Specific manufacturing process is: by the interior steel plate of the disconnected opening in the section of battenboard and intermediate guarantor
Warm core material removes, and by remaining outer steel plate infolding, forms the interface of flat mouth structure.It, will be remaining outer in usual manufacturing process
Steel plate infolding forms interface this process of flat mouth structure using bending technique, be first with mechanical bending tool bending, but
Due to the design feature of insulation sandwich board itself, the outer steel plate of bending tool bending is not achieved 90 degree of bending, and bending tool itself has occupy-place
It needs, steel plate also needs last shaping other than institute, by 90 degree of outer steel plate bending, and is bonded heat insulation core material as far as possible.Usually this
Process is tapped using manual shaping using the tool of small-sized wooden mallet etc, it is aobvious to tap the end folding face part formed in this way
Must be uneven, beauty is influenced, and working efficiency is low, Forming Quality is poor, and once taps and destroy shape, is difficult to repair, and produces
Raw waste product.Therefore, the shaping methods that market in urgent need one kind can be quick, stable improve yield rate, improve production efficiency, reduce
Production cost.
Summary of the invention
The technical problem to be solved in the present invention is to provide one kind can quickly and stably to heat-insulation sandwiched curtain wall board end into
The device of row bent reshaping reduces production cost to improve yield rate and production efficiency.
In order to solve the above-mentioned technical problem, the technical solution of the present invention is to provide a kind of bendings of heat-insulation sandwiched curtain wall board end
The device of shaping, it is characterised in that: including rack, rack is equipped with for placing the heat-insulation sandwiched curtain wall board to bent reshaping
The station of plate, station one end top are equipped with pattern, and pattern connects pattern cylinder；The top of the station interlude is under
Side is respectively equipped with first clamping plate cylinder and second clamping plate cylinder；It is equipped with below the station for rolling over the outer steel plate of the plate
Curved flanging cylinder；The station corresponds to plate and waits for that the extension line of bent reshaping one end is equipped with shaping wheel, and the connection of shaping wheel is whole
Shape wheel cylinder, shaping wheel, shaping wheel cylinder are set in straight panel, and straight panel is set in linear guide and can slide along linear guide,
Straight panel connects motor；The plate in the direction and heat-insulation sandwiched curtain wall board of linear guide it is parallel to shaping side.
Preferably, the shaping wheel is up big and down small conical structure, for making the flanging bending of the plate be more than
90 degree, reserve the rebound amount of flanging.
It is highly preferred that the taper angle of the conical structure is 2 °~5 °.
Preferably, the flanging cylinder is to be obliquely installed.
Preferably, the straight panel is equipped with horizontal concrete chute, and horizontal concrete chute, which is located at the station and corresponds to plate, waits for bent reshaping
On the extension line of one end, the shaping wheel is set in horizontal concrete chute and can slide along horizontal concrete chute；The shaping wheel cylinder is set
In side of the shaping wheel far from the station and it also is located on the extension line.
The present invention also provides a kind of methods of heat-insulation sandwiched curtain wall board end bent reshaping, which is characterized in that in use
The device for the heat-insulation sandwiched curtain wall board end bent reshaping stated, step are as follows:
Step 1: positioning；
The plate of heat-insulation sandwiched curtain wall board to bent reshaping include outer steel plate, interior steel plate and be set to outer steel plate, interior steel plate
Between moderate soak core material, plate section break opening setting length in interior steel plate and moderate soak core material be removed, only
Remaining outer steel plate exceeds, and is used for bent reshaping；
After plate reaches station, pattern cylinder stretches out, and pattern pushes down outer steel plate, and blocks interior steel plate and moderate soak core
Material；Then first clamping plate cylinder, second clamping plate cylinder stretch out, fixed plate；
Step 2: flanging；
After plate is fixed, flanging cylinder stretches out, the outer steel plate bending that will exceed；Then pattern cylinder retracts, and pattern rises；
Step 3: shaping；
Shaping wheel cylinder stretches out, and shaping wheel is made to compress outer steel plate flanging；Motor is with the shaping wheel edge in straight panel and straight panel
Linear guide movement, under the pressure of shaping cylinder, shaping wheel is moved along outer steel plate flanging, and outer steel plate flanging compression is affixed on
On moderate soak core material, shaping is completed.
Preferably, in the third step, shaping wheel is shaped as excessive shaping, and making outer steel plate bending is more than 90 degree, reserves
The rebound amount of outer steel plate flanging.
Preferably, in the third step, for shaping wheel along in outer steel plate flanging motion process, shaping wheel cylinder pressure is equal
It is even.
Compared with prior art, the device of heat-insulation sandwiched curtain wall board end provided by the invention bent reshaping has and has as follows
Beneficial effect:
1, shaping effect is good, end even uniform, identical with batch shaping effect；
2, high-efficient, defect rate is low；
3, apparatus structure is simple, easy to operate, and artificial less investment reduces production cost.
Detailed description of the invention
Fig. 1 is the apparatus structure schematic diagram of heat-insulation sandwiched curtain wall board end provided in this embodiment bent reshaping；
Fig. 2 is heat-insulation sandwiched curtain wall board plate substep variation diagram；
Fig. 3 is device working state figure when heat-insulation sandwiched curtain wall board plate positions；
Device working state figure when Fig. 4 is heat-insulation sandwiched curtain wall board plate flanging；
Device working state figure when Fig. 5 is the shaping of heat-insulation sandwiched curtain wall board plate.
Specific embodiment
Present invention will be further explained below with reference to specific examples.
Fig. 1 is the apparatus structure schematic diagram of heat-insulation sandwiched curtain wall board end provided in this embodiment bent reshaping, described
The device of heat-insulation sandwiched curtain wall board end bent reshaping includes rack, motor 1, pattern cylinder 2, pattern 3, first clamping plate cylinder 4,
Shaping wheel 5, shaping wheel cylinder 6, second clamping plate cylinder 7, flanging cylinder 8, straight panel 12, linear guide 13 etc. are installed in rack
On.
Rack is equipped with the station for placing heat-insulation sandwiched curtain wall board plate to bent reshaping, on described station one end
Side is equipped with pattern 3, and pattern 3 connects pattern cylinder 2；First clamping plate cylinder is respectively equipped with above and below the station interlude
4 and second clamping plate cylinder 7；It is used for equipped with what is be obliquely installed by the flanging cylinder 8 of the outer steel plate bending of plate below the station；
The station corresponds to plate and waits for that the extension line of bent reshaping one end is equipped with shaping wheel 5, and shaping wheel 5 connects shaping wheel cylinder 6, whole
Shape wheel 5, shaping wheel cylinder 6 are installed in straight panel 12, straight panel 12 be set to linear guide 13 on along can along linear guide 13 into
Row linear slide, straight panel 12 connect motor 1.
The direction of linear guide 13 is parallel to shaping side with heat-insulation sandwiched curtain wall board plate.
In conjunction with Fig. 2, heat-insulation sandwiched curtain wall board plate include outer steel plate 9, interior steel plate 10 and be set to outer steel plate 9, interior steel plate 10
Between moderate soak core material 11, the interior steel plate 10 of opening is broken into plate section and moderate soak core material 11 removes, it is only remaining
Outer steel plate 9 is used for bent reshaping.Object of the present invention is to 90 degree of one section of bending that device through the invention stretches out outer steel plate 9, and
It is bonded moderate soak core material 11 as far as possible.In Fig. 2, A is outer steel plate state before bending, and B is outer steel plate state before shaping after bending,
C is to use outer steel plate state after shaping wheel shaping.
The device of heat-insulation sandwiched curtain wall board end provided in this embodiment bent reshaping is in use, specifically include following step
It is rapid:
Step 1: positioning, as shown in A condition in Fig. 2 and Fig. 3.After plate reaches station, pattern cylinder 2 stretches out, pattern 3
Outer steel plate 9 is pushed down, and blocks interior steel plate 10 and moderate soak core material 11.Then first clamping plate cylinder 4, second clamping plate cylinder 7 are stretched
Out, fixed plate.
Step 2: flanging, as shown in B state in Fig. 2 and Fig. 4.After plate is fixed, flanging cylinder 8 stretches out, and what be will exceed is outer
9 bending of steel plate, then pattern cylinder 2 retracts, and pattern 3 rises.Due to the presence of pattern 3, the outer steel plate 9 and plate of bending can be made
Material end forms angle, and moderate soak core material 11 is relatively soft, can not use as pattern, so plate can not be made by means of bending by only relying on
Material reaches 90 degree of states of bending shown in C-state in Fig. 2.
Step 3: shaping, as shown in Figure 5.Shaping wheel cylinder 6 stretches out, and shaping wheel 5 is made to compress outer 9 flanging of steel plate.Motor 1
Moved with the shaping wheel 5 in straight panel 12 and straight panel 12 along linear guide 13, under the pressure of shaping cylinder 6, shaping wheel 5 along
The movement of outer 9 flanging of steel plate, can 9 flanging of outer steel plate by B state in Fig. 2 with angle compress, make it close to moderate soak core material 11,
So that steel plate end is reached C-state in Fig. 2, completes shaping.
Since the width of outer steel plate 9 is big, and the width of shaping wheel 5 is small, thus design linear guide 13, make shaping wheel 5 along
It is moved, to be compacted whole 9 flanging of outer steel plate, and shaping rear end face even uniform.
In addition, shaping wheel 5 is up big and down small conical structure, taper angle is 2 °~5 °, for rolling over outer steel plate flanging
It is curved more than 90 degree, reserve outer steel plate flanging rebound amount.It can reach outer 90 degree of 9 flanging bending of steel plate, and paste as far as possible
Moderate soak core material 11 is closed, the effect of flanging is flattened.And 6 pressure of shaping wheel cylinder is uniform, and flanging can be made smooth.
In the present embodiment, shaping wheel 5 is shaped as excessive shaping, and making outer 9 bending of steel plate is more than 90 degree, reserves outer steel plate 9
Rebound amount.By adjusting the position of shaping wheel cylinder 6, so that it is empty to have reserved deformation rebound to outer steel plate after 5 shaping of shaping wheel
Between.Only it need to guarantee stable gas pressure, then 6 pressure uniform and stable of shaping wheel cylinder, can make folding surface smooth, beautiful.
Apparatus of the present invention once debug completion, can use for a long time, without being adjusted according to bending length.By this hair
Heat-insulation sandwiched curtain wall board end bent reshaping quality can be improved in bright device, promotes speed of production, reduces loss, reduces artificial throw
Enter, to reduce production cost, promotes the developing in market and the innovation of technology.
Although it should be understood that herein may usage amount term " first ", " second " etc. each unit is described,
But these units should not be limited by these terms.The use of these items is only for by a unit and another unit
It distinguishes.For example, without departing substantially from the range of exemplary embodiment, it is single that first unit can be referred to as second
Member, and similarly second unit can be referred to as first unit.
The above, only presently preferred embodiments of the present invention, not to the present invention in any form with substantial limitation,
It should be pointed out that under the premise of not departing from the method for the present invention, can also be made for those skilled in the art
Several improvement and supplement, these are improved and supplement also should be regarded as protection scope of the present invention.All those skilled in the art,
Without departing from the spirit and scope of the present invention, when made using disclosed above technology contents it is a little more
Dynamic, modification and the equivalent variations developed, are equivalent embodiment of the invention；Meanwhile all substantial technologicals pair according to the present invention
The variation, modification and evolution of any equivalent variations made by above-described embodiment, still fall within the range of technical solution of the present invention
It is interior.
Claims (8)
1. a kind of device of heat-insulation sandwiched curtain wall board end bent reshaping, it is characterised in that: including rack, rack is equipped with and is used for
The station of the plate of the heat-insulation sandwiched curtain wall board to bent reshaping is placed, is equipped with pattern (3) above described station one end, pattern
(3) pattern cylinder (2) are connected；First clamping plate cylinder (4) and the second folder are respectively equipped with above and below the station interlude
Plate cylinder (7)；It is equipped with below the station for by the flanging cylinder (8) of the outer steel plate bending of the plate；The station pair
Plate is answered to wait for that the extension line of bent reshaping one end is equipped with shaping wheel (5), shaping wheel (5) connects shaping wheel cylinder (6), shaping wheel
(5), shaping wheel cylinder (6) is set on straight panel (12), and straight panel (12) is set on linear guide (13) and can be along linear guide
(13) it slides, straight panel (12) connects motor (1)；The plate in the direction and heat-insulation sandwiched curtain wall board of linear guide (13) to shaping
Side is parallel.
2. a kind of device of heat-insulation sandwiched curtain wall board end as described in claim 1 bent reshaping, it is characterised in that: described whole
Shape wheel (5) is up big and down small conical structure, for making the flanging bending of the plate be more than 90 degree, reserves the anti-of flanging
Bullet amount.
3. a kind of device of heat-insulation sandwiched curtain wall board end as claimed in claim 2 bent reshaping, it is characterised in that: the circle
The taper angle of pyramidal structure is 2 °~5 °.
4. a kind of device of heat-insulation sandwiched curtain wall board end as described in claim 1 bent reshaping, it is characterised in that: the folding
Side cylinder (8) is to be obliquely installed.
5. a kind of device of heat-insulation sandwiched curtain wall board end as described in claim 1 bent reshaping, it is characterised in that: described straight
Plate (12) is equipped with horizontal concrete chute, and horizontal concrete chute, which is located at the station and corresponds to plate, to be waited on the extension line of bent reshaping one end, institute
Shaping wheel (5) are stated in horizontal concrete chute and can be slided along horizontal concrete chute；The shaping wheel cylinder (6) is set to shaping wheel (5)
Far from the station side and also be located on the extension line.
6. a kind of method of heat-insulation sandwiched curtain wall board end bent reshaping, which is characterized in that any using such as Claims 1 to 5
The device of heat-insulation sandwiched curtain wall board end bent reshaping described in, step are as follows:
Step 1: positioning；
The plate of heat-insulation sandwiched curtain wall board to bent reshaping include outer steel plate (9), interior steel plate (10) and be set to outer steel plate (9),
Moderate soak core material (11) between interior steel plate (10), the disconnected opening in plate section set interior steel plate (10) and centre in length
Heat insulation core material (11) is removed, and only remaining outer steel plate (9) exceeds, and is used for bent reshaping；
After plate reaches station, pattern cylinder (2) stretches out, and pattern (3) pushes down outer steel plate (9), and block interior steel plate (10) and in
Between heat insulation core material (11)；Then first clamping plate cylinder (4), second clamping plate cylinder (7) stretch out, fixed plate；
Step 2: flanging；
After plate is fixed, flanging cylinder (8) stretches out, outer steel plate (9) bending that will exceed；Then pattern cylinder (2) retracts, pattern
(3) rise；
Step 3: shaping；
Shaping wheel cylinder (6) stretches out, and shaping wheel (5) is made to compress outer steel plate (9) flanging；Motor (1) is with straight panel (12) and straight panel
(12) the shaping wheel (5) on is moved along linear guide (13), and under the pressure of shaping cylinder (6), shaping wheel (5) is along outer steel plate
(9) flanging moves, and outer steel plate (9) flanging compression is affixed on moderate soak core material (11), shaping is completed.
7. a kind of method of heat-insulation sandwiched curtain wall board end bent reshaping as claimed in claim 6, it is characterised in that: described the
In three steps, shaping wheel (5) is shaped as excessive shaping, and making (9) bending of outer steel plate is more than 90 degree, reserves outer steel plate (9) flanging
Rebound amount.
8. a kind of method of heat-insulation sandwiched curtain wall board end bent reshaping as claimed in claim 6, it is characterised in that: described the
In three steps, for shaping wheel (5) along in outer steel plate (9) flanging motion process, shaping wheel cylinder (6) pressure is uniform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810899584.9A CN109201815A (en) | 2018-08-08 | 2018-08-08 | A kind of device and method of heat-insulation sandwiched curtain wall board end bent reshaping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810899584.9A CN109201815A (en) | 2018-08-08 | 2018-08-08 | A kind of device and method of heat-insulation sandwiched curtain wall board end bent reshaping |
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| Publication Number | Publication Date |
|---|---|
| CN109201815A true CN109201815A (en) | 2019-01-15 |
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ID=64989031
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810899584.9A Pending CN109201815A (en) | 2018-08-08 | 2018-08-08 | A kind of device and method of heat-insulation sandwiched curtain wall board end bent reshaping |
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| CN (1) | CN109201815A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113554944A (en) * | 2021-07-01 | 2021-10-26 | 东莞市豪顺精密科技有限公司 | Ultrathin display panel assembly and manufacturing method thereof |
| WO2022109925A1 (en) * | 2020-11-26 | 2022-06-02 | 东莞市豪顺精密科技有限公司 | Steel plastic plate and manufacturing method thereof |
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| CN208825283U (en) * | 2018-08-08 | 2019-05-07 | 上海永明机械制造有限公司 | The device of heat-insulation sandwiched curtain wall board end bent reshaping |
-
2018
- 2018-08-08 CN CN201810899584.9A patent/CN109201815A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010017996A1 (en) * | 2010-04-23 | 2010-11-18 | Daimler Ag | Edging tool for edging sheet metals while manufacturing motor vehicle, has inclusion core arranged within edging plate and supporting plate located near edge, where edge is adjoined to effective areas of edging and supporting plates |
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Application publication date: 20190115 |