CN209272917U - The device of continuous production heat-insulation sandwiched curtain wall board - Google Patents

Abstract

The utility model provides a kind of device of continuous production heat-insulation sandwiched curtain wall board, including bracket, bracket is respectively arranged on the left side and the right side into the automatic rollgang of plate and the automatic rollgang of ejecting plate, is from left to right successively arranged plate clamping and fixing device, disconnecting device, plate clamping and fixing device, blanking apparatus, plate clamping and fixing device, crimping unit, crimping unit, plate clamping and fixing device, blanking apparatus, plate clamping and fixing device, disconnecting device, plate clamping and fixing device on bracket.One piece of common battenboard can automatically process into the heat insulation curtain wall board of one piece of two face tongue and groove, two face flat mouthes by the device of the utility model, continuous automatic production is achieved the purpose that with this.Cost of labor can be greatly reduced in tinuous production, improve the production efficiency of product, reduce defect ware generation rate, reduce production cost.

Description

The device of continuous production heat-insulation sandwiched curtain wall board

Technical field

The utility model relates to a kind of devices of continuous production heat-insulation sandwiched curtain wall board, belong to construction material manufacturing process skill Art field.

Background technique

Currently, beginning to use the sandwich panel curtain wall material of similar glass curtain wall on domestic steel building wall face, to mention The aesthetic measure of high building outer surface.This sandwich panel curtain wall can process obtains after post treatment by common battenboard.Common folder Core plate is manufactured by sandwich board assembly line and is completed, and production board produced has had left and right tongue-and-groove structure form, but front and back To being battenboard section cleaved facet.If the battenboard is directly mounted on external wall, there is the battenboard of left and right tongue and groove, The edge of color steel plate or so can be hidden in plate outer surface, be not easy to get rusty by left and right grafting.And front-rear direction is sandwich Plate section disconnects mouth face, and outer steel plate edge here will be exposed to outer surface, and get rusty easily, influence architectural appearance.

It is therefore desirable to which battenboard is post-processed, the section of front-rear direction battenboard is disconnected into the outer steel plate at mouth face Infolding forms flat mouth interface.Outer steel plate outer rim is hidden in plate outer surface, prevents color steel plate edge from directly contacting rainwater and leads Cause is got rusty, and outer surface of building beauty is influenced.

Production sandwich panel curtain wall plate process be exactly by common battenboard after at the section cleaved facet of battenboard Reason obtains the process of two flat mouthes.Specific manufacturing process is: by the interior steel plate of the disconnected opening in the section of battenboard and centre Heat insulation core material removes, and by remaining outer steel plate infolding, forms the interface of flat mouth structure.The folder in common former and later two directions of battenboard Core plate section disconnects mouth face and requires by such processing, can just obtain the heat insulating sandwich of this two face tongue and groove, two face flat mouthes Curtain wall panel.

Currently, this heat-insulation sandwiched curtain wall board both domestic and external is all that artificial substep produces.Mainly include following 4 steps and Corresponding 2 autonomous devices:

Step 1: artificial upper plate to cutting station, corresponding equipment is a twin circular saw machine, and centre is length adjustable distance Table top, two ends are that respectively have a set of transverse cuts annular saw.Worker is according to the long adjustment cutting of curtain wall panel plate that construction requires The distance between annular saw, then fixed plate, disconnected in the front/rear end section of the transversely cutting battenboard at the 2cm-4cm of end face The interior steel plate and moderate soak material of opening retain outside plate.

Step 2: manually sending plate to flanging station again, corresponding equipment is a bending machine, by manually removing end first The heat insulation core material that steel plate is combined with steel plate in this part in the incision of face, by thermal insulating material shovel remaining on the outside plate of reservation Except clean, the heterotype profiled sheet of outer steel plate two sides is manually wiped out.

Step 3: by the outside plate machinery flanging of reservation, then manual amendment flanging, obtains the batt joint of an end Head.

Step 4: the post-processing that another end face section is equally carried out to above-mentioned steps 2 and step 3 obtains another and puts down Mouth interface.To obtain the heat-insulation sandwiched curtain wall board of this two face tongue and groove, two face flat mouthes.

In process of production due to this heat-insulation sandwiched curtain wall board, cutting steel plate and heat insulation core material cause in working environment Dust is more, and production environment is more severe.The production cost of product is significantly increased in required a large amount of manpower in production.And it is artificial Production cannot keep stable production efficiency and the quality of production, and different batches of product scale error is big, influence subsequent installation use.

So market in urgent need one kind is capable of the production equipment of this heat-insulation sandwiched curtain wall board of continuous automatic production to improve Production efficiency, reduction in the numbers of seconds reduce manual operation, to reduce production cost, improve the market competitiveness.

Utility model content

The technical problems to be solved in the utility model be how continuous automatic production heat-insulation sandwiched curtain wall board, to improve life Efficiency is produced, reduction in the numbers of seconds reduces manual operation, to reduce production cost, improves the market competitiveness.

In order to solve the above-mentioned technical problem, the technical solution of the utility model is to provide a kind of continuous production heat insulating sandwich curtain The device of wallboard, it is characterised in that: including bracket, bracket is respectively arranged on the left side and the right side automatic into the automatic rollgang of plate and ejecting plate Rollgang is from left to right successively arranged plate clamping and fixing device, disconnecting device, plate clamping and fixing device, punching on bracket Device, plate clamping and fixing device, crimping unit, crimping unit, plate clamping and fixing device, blanking apparatus, plate is cut out to clamp Fixed device, disconnecting device, plate clamping and fixing device.

Preferably, on the bracket, the device of the right and left is symmetrical arranged.

Preferably, on the bracket, limiting device and counter are equipped on the left of the disconnecting device in left side, the cutting on right side fills It sets right side and is equipped with limiting device and counter.

Preferably, on the bracket, hard limit is equipped at blanking apparatus and crimping unit.

Preferably, the bracket two sides are equipped with baffle wheel, and the baffle wheel of side is fixed to be used as benchmark, the baffle wheel of the other side It can be with synchronizing moving, to adapt to the template of different in width.

Preferably, the crimping unit includes rack, and rack is equipped with for placing the heat insulating sandwich curtain to bent reshaping The plate station of wallboard plate, plate station one end top are equipped with pattern, and pattern connects pattern cylinder；The plate station First clamping plate cylinder and second clamping plate cylinder are respectively equipped with above and below interlude；It is equipped with and is used for below the plate station By the flanging cylinder of the outer steel plate bending of the plate；The plate station corresponds to plate and waits on the extension line of bent reshaping one end Equipped with shaping wheel, shaping wheel connects shaping wheel cylinder, and shaping wheel, shaping wheel cylinder are set in straight panel, and straight panel is led set on straight line It can slide on rail and along linear guide, straight panel connects motor；The plate in the direction and heat-insulation sandwiched curtain wall board of linear guide to Shaping side is parallel.

It is highly preferred that the shaping wheel is for making the flanging bending of the plate be more than 90 degree, reserving the anti-of flanging The up big and down small conical structure of bullet amount.

Further, the taper angle of the conical structure is 2 °~5 °.

It is highly preferred that the straight panel is equipped with horizontal concrete chute, horizontal concrete chute, which is located at the station and corresponds to plate, waits for that bending is whole On the extension line of shape one end, the shaping wheel is set in horizontal concrete chute and can slide along horizontal concrete chute；The shaping wheel cylinder Set on side of the shaping wheel far from the station and it also is located on the extension line.

The device of above-mentioned continuous production heat-insulation sandwiched curtain wall board is in use, include the following steps:

Step 1: manually the plate of heat-insulation sandwiched curtain wall board to be processed is placed on automatic rollgang；The plate Material includes outer steel plate, core material, interior steel plate, and core material is set between outer steel plate and interior steel plate, is transferring interior steel plate in upper, outer steel plate It is placed on automatic rollgang；

Automatic defeated feed plate reaches cutting station, and first left plate clamping and fixing device fixed plate passes through left side Disconnecting device cutting sheet end surface incision interior steel plate and the core material in conjunction with steel plate in this part, while removing cutting Part leaves the outer steel plate with special-shaped mouth；

Step 2: continuing to reach punching station into plate, second left plate clamping and fixing device fixed plate passes through a left side The blanking apparatus of side wipes out the special-shaped oral area on the outer steel plate that the first step reserves point；

Step 3: continuing to reach flanging station into plate, third left plate clamping and fixing device fixed plate passes through a left side The crimping unit of side completes flanging and shaping；Processing terminate for plate right end；

4th step continues into plate, and plate reaches the bracket rightmost side, and similarly first three step process plate is left for reverse movement End, while next block of plate is into plate；The both ends plate that processing terminate is exported to the automatic rollgang of ejecting plate；So circulation, it is real Existing continuous production.

Compared with prior art, the device of continuous production heat-insulation sandwiched curtain wall board provided by the utility model has following beneficial Effect:

1, equipment body structure distribution is concentrated, and space occupied is small；

2, whole counter counts the hard limit of cooperation, and different batches board dimension error is small, is easily installed, without adjusting repeatedly Examination, is greatly reduced manual operation, reduces human cost investment；Reduce human error simultaneously, automated production ensures to produce Product production efficiency, improves product quality；

3, easy to operate, reduce the technical requirements to worker；

4, equipment is that bilateral symmetry is arranged, and left end and the right end of two plates can be handled respectively simultaneously, in this way, i.e. recyclable Back and forth, successively production, greatly promotes the service efficiency of equipment, improves equipment capacity；Since plate both ends are to separate processing, So the length adaptability to plate is high, it is applied widely.

5, equipment two sides are equipped with several baffle wheels, and side is fixed, the other side can synchronizing moving, guarantee sheet linear move While dynamic, the template of different in width can be applicable to.

6, whole processing stations arrangements are mounted in same rack, and after the completion of once mounting debugging, equipment needs replacing field It when ground, can move integrally, without disassembly.

Detailed description of the invention

Fig. 1 is the apparatus structure schematic diagram of continuous production heat-insulation sandwiched curtain wall board provided in this embodiment；

Fig. 2 is sheet end surface sectional view；

Fig. 3 is plate substep variation diagram；A is plate reset condition, is two face tongue and groove plates；B is after the completion of cutting off station Template state, C are template state after the completion of punching station, and D is template state after the completion of flanging station；

Fig. 4 is crimping unit structural schematic diagram；

Fig. 5 is flanging process plate substep variation diagram.

Specific embodiment

The present invention will be further illustrated below in conjunction with specific embodiments.

The process of production heat-insulation sandwiched curtain wall board is exactly to pass through common battenboard by the section cleaved facet of common battenboard Place is post-processed to obtain the process of two flat mouth interfaces.The production process of usual heat-insulation sandwiched curtain wall board is divided into three steps: 1. steel plate in cutting off, removes the interior steel plate and core material of section；2. being punched outer steel plate two sides heterotype edge；3. extra outer steel plate is rolled over Side, shaping form flat mouth connector.1. 2. 3. utility model device is by these three processing steps and corresponding device, by 3. 2. 1. sequence continuous arrangement in a rack, passes through encoder to count and hard limit to guarantee the accuracy of form factor size. Process for plate both ends is respectively split as the corresponding cutting of three steps, punching, flanging three processing by the utility model Station, then it is carried out in six steps processing.Six stations are in 1. 2. 3. 2. 1. symmetry arrangement.It is arranged by the technique of the utility model One piece of common battenboard can be automatically processed into the heat insulation curtain wall board of one piece of two face tongue and groove, two face flat mouthes with corresponding device, Achieve the purpose that continuous automatic production with this.

Fig. 1 is the apparatus structure schematic diagram of continuous production heat-insulation sandwiched curtain wall board provided in this embodiment, and described is continuous The device for producing heat-insulation sandwiched curtain wall board includes bracket, and bracket is respectively arranged on the left side and the right side into the automatic rollgang 5 of plate and ejecting plate Automatic rollgang 6 is from left to right successively arranged plate clamping and fixing device 4, disconnecting device 1, plate on bracket and is fixedly clamped Device 4, blanking apparatus 2, plate clamping and fixing device 4, crimping unit 3, crimping unit 3, plate clamping and fixing device 4, punching Device 2, plate clamping and fixing device 4, disconnecting device 1, plate clamping and fixing device 4.

On bracket, the device of the right and left is symmetrical arranged.

Limiting device and counter are housed on the left of the disconnecting device 1 in left side.Equipped with limit dress on the right side of the disconnecting device 1 on right side It sets and counter.

Hard limit is equipped at blanking apparatus 2 and crimping unit 3.

In conjunction with Fig. 2, plate includes outer steel plate 7, core material 9, interior steel plate 8, and core material 9 is between outer steel plate 7 and interior steel plate 8.

The device of continuous production heat-insulation sandwiched curtain wall board provided in this embodiment is in use, include the following steps:

Step 1: manually battenboard to be processed is placed on automatic rollgang 5, (interior steel plate 8 is in upper, outer steel plate 7 Under, as shown in A condition in Fig. 3), automatic defeated feed plate, plate encounters limiting device stopping, and is counted to and reached by counter counts Cut off station, 4 fixed plate of first left plate clamping and fixing device；Sheet end surface is cut off by the disconnecting device 1 in left side The interior steel plate and the heat insulation core material in conjunction with steel plate in this part of incision, while the part of cutting is removed, leave the special-shaped mouth of band Outer steel plate；As shown in B state in Fig. 3；

Step 2: continuing to reach the punching station by limiting determining plate position firmly into plate, second left plate is clamped Fixed 4 fixed plate of device wipes out the special-shaped oral area point on the outer steel plate that the first step reserves by the blanking apparatus 2 in left side, such as In Fig. 3 shown in C-state；

Step 3: continuing to reach the flanging station by limiting determining plate position firmly into plate, third left plate is clamped Fixed 4 fixed plate of device completes flanging and shaping by the crimping unit 3 in left side, as shown in D-state in Fig. 3；Plate is right Processing terminate at end；

4th step continues into plate, and plate reaches the bracket rightmost side, and similarly first three step process plate is left for reverse movement End, while next block of plate is into plate；The both ends plate that processing terminate is exported to the automatic rollgang 6 of ejecting plate；So circulation, Reach quantity-produced purpose.

In the present embodiment, baffle wheel is installed in bracket two sides, and side is fixed to be used as benchmark, and the other side can be with synchronizing moving, such as This can adapt to the template of different in width, considerably increase the applicability of equipment while guaranteeing sheet linear movement.

In the present embodiment, in conjunction with Fig. 4, crimping unit 3 includes rack, and motor 31, pattern cylinder 32, pattern 33, first press from both sides Plate cylinder 34, shaping wheel 35, shaping wheel cylinder 36, second clamping plate cylinder 37, flanging cylinder 38, straight panel 312, linear guide 313 Etc. being respectively mounted on the rack.

Rack is equipped with the plate station for placing the heat-insulation sandwiched curtain wall board plate to bent reshaping, the plate work Pattern 33 is equipped with above the one end of position, pattern 33 connects pattern cylinder 32；Above and below the plate station interlude respectively Equipped with first clamping plate cylinder 34 and second clamping plate cylinder 37；It is used for equipped with what is be obliquely installed by plate below the plate station The flanging cylinder 38 of outer steel plate bending；The plate station corresponds to plate and waits for that the extension line of bent reshaping one end is equipped with shaping wheel 35, shaping wheel 35 connects shaping wheel cylinder 36, and shaping wheel 35, shaping wheel cylinder 36 are installed in straight panel 312, and straight panel 312 is set In, along that can carry out linear slide along linear guide 313, straight panel 312 connects motor 31 in linear guide 313.

The direction of linear guide 313 is parallel to shaping side with heat-insulation sandwiched curtain wall board plate.

90 degree of one section of bending for being stretched out outer steel plate by crimping unit 3, and it is bonded core material as far as possible.

Crimping unit 3 is in use, specifically comprise the following steps:

Step 1: positioning, such as A condition in Fig. 5.After plate reaches station, pattern cylinder 32 stretches out, and pattern 33 pushes down outer steel Plate 7, and block interior steel plate 8 and core material 9.Then first clamping plate cylinder 34, second clamping plate cylinder 37 stretch out, fixed plate.

Step 2: flanging, such as B state in Fig. 5.After plate is fixed, flanging cylinder 38 stretches out, the outer steel plate folding that will exceed Curved, then pattern cylinder 32 retracts, and pattern 33 rises.Due to the presence of pattern 33, outer steel plate and the plate end of bending can be made Portion forms angle, and core material is relatively soft, can not use as pattern, so only relying on can not make plate reach C-shaped in Fig. 5 by means of bending 90 degree of states of bending shown in state.

Step 3: shaping.Shaping wheel cylinder 36 stretches out, and shaping wheel 35 is made to compress outer 39 flanging of steel plate.Motor 31 is with straight Shaping wheel 35 on plate 312 and straight panel 312 is moved along linear guide 313, under the pressure of shaping cylinder 36,35 edge of shaping wheel The movement of outer 39 flanging of steel plate, can the outer steel plate flanging by B state in Fig. 5 with angle compress, make it close to core material, make steel plate end Portion reaches C-state in Fig. 5, completes shaping.

Since the width of outer steel plate is big, and the width of shaping wheel 35 is small, therefore designs linear guide 313, makes 35 edge of shaping wheel Its movement, to be compacted whole outer steel plate flanging, and shaping rear end face even uniform.

In addition, shaping wheel 35 is up big and down small conical structure, taper angle is 2 °~5 °, for rolling over outer steel plate flanging It is curved more than 90 degree, reserve outer steel plate flanging rebound amount.It can reach outer 90 degree of the bending of steel plate flanging, and be bonded as far as possible Core material flattens the effect of flanging.And 36 pressure of shaping wheel cylinder is uniform, and flanging can be made smooth.

In the present embodiment, shaping wheel 35 is shaped as excessive shaping, and making outer steel plate bending is more than 90 degree, and it is anti-to reserve outer steel plate Bullet amount.Only it need to guarantee stable gas pressure, then 36 pressure uniform and stable of shaping wheel cylinder, can make folding surface smooth, beautiful.

By the utility model, the production efficiency of heat-insulation sandwiched curtain wall board can be improved, reduce artificial investment, improve production Speed improves board quality to reduce production cost and greatly promotes the developing in market and the innovation of technology.

Although it should be understood that herein may usage amount term " first ", " second " etc. each unit is described, But these units should not be limited by these terms.The use of these items is only for by a unit and another unit It distinguishes.For example, without departing substantially from the range of exemplary embodiment, it is single that first unit can be referred to as second Member, and similarly second unit can be referred to as first unit.

The above, the only preferred embodiment of the utility model, it is in any form and substantive not to the utility model On limitation, it is noted that for those skilled in the art, in the premise for not departing from the utility model method Under, several improvement and supplement can be also made, these are improved and supplement also should be regarded as the protection scope of the utility model.It is all ripe Professional and technical personnel is known, in the case where not departing from the spirit and scope of the utility model, when using disclosed above Technology contents and the equivalent variations of a little variation, modification and evolution made, be the equivalent embodiment of the utility model；Together When, all substantial technologicals according to the utility model to the variation, modification and evolution of any equivalent variations made by above-described embodiment, In the range of still falling within the technical solution of the utility model.

Claims (9)

1. a kind of device of continuous production heat-insulation sandwiched curtain wall board, it is characterised in that: including bracket, set respectively at left and right sides of bracket Have into the automatic rollgang of plate (5) and the automatic rollgang of ejecting plate (6), is from left to right successively arranged plate on bracket and is fixedly clamped Device (4), disconnecting device (1), plate clamping and fixing device (4), blanking apparatus (2), plate clamping and fixing device (4), flanging Device (3), crimping unit (3), plate clamping and fixing device (4), blanking apparatus (2), plate clamping and fixing device (4), cutting Device (1), plate clamping and fixing device (4).

2. a kind of device of continuous production heat-insulation sandwiched curtain wall board as described in claim 1, it is characterised in that: the bracket On, the device of the right and left is symmetrical arranged.

3. a kind of device of continuous production heat-insulation sandwiched curtain wall board as described in claim 1, it is characterised in that: the bracket On, it is equipped with limiting device and counter on the left of the disconnecting device (1) in left side, limit dress is equipped on the right side of the disconnecting device (1) on right side It sets and counter.

4. a kind of device of continuous production heat-insulation sandwiched curtain wall board as described in claim 1, it is characterised in that: the bracket On, hard limit is equipped at blanking apparatus (2) and crimping unit (3).

5. a kind of device of continuous production heat-insulation sandwiched curtain wall board as described in claim 1, it is characterised in that: the bracket two Side is equipped with baffle wheel, and the baffle wheel of side is fixed to be used as benchmark, and the baffle wheel of the other side can be with synchronizing moving, to adapt to different width The template of degree.

6. a kind of device of continuous production heat-insulation sandwiched curtain wall board as described in claim 1, it is characterised in that: the flanging dress Setting (3) includes rack, and rack is equipped with the plate station for placing the heat-insulation sandwiched curtain wall board plate to bent reshaping, described Pattern (33) are equipped with above plate station one end, pattern (33) connects pattern cylinder (32)；The plate station interlude it is upper Just and it is respectively arranged below with first clamping plate cylinder (34) and second clamping plate cylinder (37)；It is equipped with below the plate station for inciting somebody to action The flanging cylinder (38) of the outer steel plate bending of the plate；The plate station corresponds to the extension line that plate waits for bent reshaping one end It is equipped with shaping wheel (35), shaping wheel (35) connects shaping wheel cylinder (36), and shaping wheel (35), shaping wheel cylinder (36) are set to In straight panel (312), straight panel (312) is set on linear guide (313) and can slide along linear guide (313), straight panel (312) connection Motor (31)；The direction of linear guide (313) is parallel to shaping side with the plate of heat-insulation sandwiched curtain wall board.

7. a kind of device of continuous production heat-insulation sandwiched curtain wall board as claimed in claim 6, it is characterised in that: the shaping wheel (35) for for making the flanging bending of the plate be more than 90 degree, the up big and down small of the rebound amount of reserved flanging conical tie Structure.

8. a kind of device of continuous production heat-insulation sandwiched curtain wall board as claimed in claim 7, it is characterised in that: the cone The taper angle of structure is 2 °~5 °.

9. a kind of device of continuous production heat-insulation sandwiched curtain wall board as claimed in claim 6, it is characterised in that: the straight panel (312) it is equipped with horizontal concrete chute, horizontal concrete chute, which is located at the station and corresponds to plate, to be waited on the extension line of bent reshaping one end, described Shaping wheel (35) is set in horizontal concrete chute and can slide along horizontal concrete chute；The shaping wheel cylinder (36) is set to shaping wheel (35) Far from the station side and also be located on the extension line.