CN105619583A - Machining method for building prefabricated part - Google Patents
Machining method for building prefabricated part Download PDFInfo
- Publication number
- CN105619583A CN105619583A CN201610001264.8A CN201610001264A CN105619583A CN 105619583 A CN105619583 A CN 105619583A CN 201610001264 A CN201610001264 A CN 201610001264A CN 105619583 A CN105619583 A CN 105619583A
- Authority
- CN
- China
- Prior art keywords
- brick
- die assembly
- fragment
- raw material
- steam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
Abstract
The invention discloses a machining method for a building prefabricated part. The machining method includes the following steps that firstly, raw materials used for manufacturing the building prefabricated part are put into a stirring assembly and are stirred evenly through a stirring assembly; secondly, a prefabricated part die assembly is selected, a plurality of punched round pipes are inserted in the prefabricated part die assembly, and the raw materials stirred in the first step are put into the prefabricated part die assembly in which the punched round pipes are inserted through a hopper; thirdly, the raw materials in the die assembly are compressed, excessive moisture in the raw materials is discharged, then a brick is formed, and the punched round pipes are drawn out; and fourthly, the brick obtained through the third step is subjected to pressure maintaining in the die assembly, steam is introduced into the die assembly for conducting a steam bath on the brick for 3-4.5 h, then the die assembly is opened, and the finished prefabricated part brick can be obtained. By means of the machining method, moisture in the brick can be dried very quickly, solidification of the prefabricated part brick is accelerated, and therefore the manufacturing time of the prefabricated part is shortened, and the production efficiency of the prefabricated part is improved.
Description
Technical field
The present invention relates to the production of construction material, the processing method particularly relating to a kind of architectural prefab.
Background technology
At present, along with deepening continuously of Chinese Urbanization degree, the problem that urban construction is always up government and the people earnestly pay close attention to. As the pillar industry in urban construction, real estate is flourishing not only to be occupied concerning the common people fixed problem, and is the important symbol of whole city and social development. And in the process of urbanization, urban construction needs to put into substantial amounts of fund, man power and material, how to improve the living environment of the people as much as possible, and take into account the problems such as the expense in urban construction and efficiency simultaneously, be the problem that in correlative technology field, professional pays close attention to all the time. In building construction process; often use various prefabricated component; use prefabricated component can greatly speed up the progress of engineering simultaneously; lead brick post especially for what building was used, lead the prefabricated components such as brick plate and architectural prefab; profile nature because of its uniqueness; personnel that must be professional make and complete; and in fabrication and processing; prefabricated component from raw material join sand, progressive die group, pressurize draining, drying time expend long; so that preform product productivity ratio is low; and then add the manufacturing cost of product, reduce the competitiveness of product.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, it is provided that the processing method of a kind of architectural prefab.
For solving above-mentioned technical problem, the technical scheme that the present invention proposes is:
The processing method of a kind of architectural prefab, comprises the steps:
A, by make architectural prefab raw material put in mixing component, raw material is stirred uniformly by mixing component;
B, selection prefabricated-member mould assembly, be inserted with many punching pipes in prefabricated-member mould assembly, puts in the above-mentioned prefabricated-member mould assembly being inserted with punching pipe by the raw material stirred in step a by funnel;
C, the raw material in die assembly is compressed, after being discharged by raw-material excessive moisture, forms fragment of brick, extract punching pipe out;
D, the fragment of brick pressurize in die assembly that will obtain through step c, and pass to after fragment of brick carries out steam bath 3-4.5h by steam, die assembly is opened, the prefabricated component fragment of brick of finished product can be obtained.
Further, in step d, through the step c fragment of brick obtained pressurize in die assembly, extract economy-combat hole circle pipe in the steam ejiction opening of steam generator alignment prefabricated component fragment of brick out formed through hole and pass to steam 3-3.5h.
Further, in step d, through the step c fragment of brick obtained pressurize in die assembly, and this fragment of brick is put into a vaporium carry out steam bath 3.5-4.5h.
Further, vaporium is provided with dehumidifier.
Further, in step c, die assembly compresses plate up and down by mould and the raw material in die assembly is compressed, and is discharged by unnecessary moisture.
Further, in step d, pass to vapor (steam) temperature and be 85-180 DEG C.
Further, during described making prefabricated component, the raw material of the architectural prefab of every m3 includes sand: 1180kg ~ 1920kg, cement: 150kg ~ 400kg, Gypsum Fibrosum: 10kg ~ 500kg, water: 10kg ~ 600kg
Compared with prior art, it is an advantage of the current invention that:
The processing method of the building prefabrication body of the present invention, on the basis of traditional handicraft, utilize die punching technique in prefabricated component manufacturing process, prefabricated component is carried out steam bath, soon the fragment of brick internal moisture in die assembly can be dried, accelerating the solidification of prefabricated component fragment of brick, thus shortening prefabricated component Production Time, improve preform production efficiency.
Detailed description of the invention
Below in conjunction with concrete preferred embodiment, the invention will be further described, but protection domain not thereby limiting the invention.
Embodiment 1
The processing method of a kind of architectural prefab, comprises the steps:
A, by make architectural prefab raw material put in mixing component, raw material is stirred uniformly by mixing component;
B, selection prefabricated-member mould assembly, be inserted with many punching pipes in prefabricated-member mould assembly, puts in the above-mentioned prefabricated-member mould assembly being inserted with punching pipe by the raw material stirred in step a by funnel;
C, the raw material in die assembly is compressed, after being discharged by raw-material excessive moisture, forms fragment of brick, extract punching pipe out;
D, the fragment of brick pressurize in die assembly that will obtain through step c, the fragment of brick being positioned in die assembly is put into vaporium, the vapor (steam) temperature in vaporium is adjusted to 150 DEG C, in steam drying process, by detecting the humidity in vaporium, vaporium is carried out dehumidifying work, accelerates the rate of drying of prefabricated component fragment of brick, after prefabricated component fragment of brick is carried out steam bath 4.5h, in removal vaporium, die sinking, cooling, namely can be directly used in construction.
In the present embodiment, die assembly compresses plate up and down by mould and the raw material in die assembly is compressed, and is discharged by unnecessary moisture.
When configuring prefabricated component raw material, include sand by the raw material of the architectural prefab of m3: 1180kg ~ 1920kg, cement: 150kg ~ 400kg, Gypsum Fibrosum: 10kg ~ 500kg, water: 10kg ~ 600kg carries out material allocation.
Embodiment 2
The processing method of a kind of architectural prefab, comprises the steps:
A, by make architectural prefab raw material put in mixing component, raw material is stirred uniformly by mixing component;
B, selection prefabricated-member mould assembly, be inserted with many punching pipes in prefabricated-member mould assembly, puts in the above-mentioned prefabricated-member mould assembly being inserted with punching pipe by the raw material stirred in step a by funnel;
C, the raw material in die assembly is compressed, after being discharged by raw-material excessive moisture, forms fragment of brick, extract punching pipe out;
D, the fragment of brick pressurize in die assembly that will obtain through step c, extract economy-combat hole circle pipe in the steam ejiction opening of steam generator alignment prefabricated component fragment of brick out formed through hole and pass to the steam that temperature is at 100-130 DEG C, soon the fragment of brick internal moisture in die assembly can be dried, accelerate the solidification of prefabricated component fragment of brick, steam off generator after 3.5h, die sinking cools down, and namely can be directly used in construction.
In the present embodiment, on the basis of traditional handicraft, utilize die punching technique in prefabricated component manufacturing process, prefabricated component is carried out steam bath, soon the fragment of brick internal moisture in die assembly can be dried, accelerating the solidification of prefabricated component fragment of brick, thus shortening prefabricated component Production Time, improve preform production efficiency.
In the present embodiment, die assembly compresses plate up and down by mould and the raw material in die assembly is compressed, and is discharged by unnecessary moisture.
When configuring prefabricated component raw material, include sand by the raw material of the architectural prefab of m3: 1180kg ~ 1920kg, cement: 150kg ~ 400kg, Gypsum Fibrosum: 10kg ~ 500kg, water: 10kg ~ 600kg carries out material allocation.
Above-mentioned simply presently preferred embodiments of the present invention, not does any pro forma restriction to the present invention. Although the present invention is disclosed above with preferred embodiment, but it is not limited to the present invention. Therefore, every content without departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop on the scope of technical solution of the present invention protection.
Claims (7)
1. the processing method of an architectural prefab, it is characterised in that comprise the steps:
A, by make architectural prefab raw material put in mixing component, raw material is stirred uniformly by mixing component;
B, selection prefabricated-member mould assembly, be inserted with many punching pipes in prefabricated-member mould assembly, puts in the above-mentioned prefabricated-member mould assembly being inserted with punching pipe by the raw material stirred in step a by funnel;
C, the raw material in die assembly is compressed, after being discharged by raw-material excessive moisture, forms fragment of brick, extract punching pipe out;
D, the fragment of brick pressurize in die assembly that will obtain through step c, and pass to after fragment of brick carries out steam bath 3-4.5h by steam, die assembly is opened, the prefabricated component fragment of brick of finished product can be obtained.
2. the processing method of architectural prefab according to claim 1, it is characterized in that, in step d, through the step c fragment of brick obtained pressurize in die assembly, extract economy-combat hole circle pipe in the steam ejiction opening of steam generator alignment prefabricated component fragment of brick out formed through hole and pass to steam 3-3.5h.
3. the processing method of architectural prefab according to claim 1, it is characterised in that in step d, through the step c fragment of brick obtained pressurize in die assembly, and puts into a vaporium by this fragment of brick and carries out steam bath 3.5-4.5h.
4. the processing method of architectural prefab according to claim 3, it is characterised in that be provided with dehumidifier on vaporium.
5. the processing method of architectural prefab according to claim 1, it is characterised in that in step c, die assembly compresses plate up and down by mould and the raw material in die assembly is compressed, and is discharged by unnecessary moisture.
6. the processing method of architectural prefab according to claim 1, it is characterised in that in step d, passes to vapor (steam) temperature and is 85-180 DEG C.
7. the processing method of the architectural prefab according to any one in claim 1-6, it is characterized in that, during described making prefabricated component, the raw material of the architectural prefab of every m3 includes sand: 1180kg ~ 1920kg, cement: 150kg ~ 400kg, Gypsum Fibrosum: 10kg ~ 500kg, water: 10kg ~ 600kg.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610001264.8A CN105619583B (en) | 2016-01-05 | 2016-01-05 | A kind of processing method of architectural prefab |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610001264.8A CN105619583B (en) | 2016-01-05 | 2016-01-05 | A kind of processing method of architectural prefab |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105619583A true CN105619583A (en) | 2016-06-01 |
| CN105619583B CN105619583B (en) | 2018-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610001264.8A Expired - Fee Related CN105619583B (en) | 2016-01-05 | 2016-01-05 | A kind of processing method of architectural prefab |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109747026A (en) * | 2019-03-14 | 2019-05-14 | 杭州渔森农业技术开发有限公司 | A kind of pig house floor drain plate process units |
| CN111195973A (en) * | 2020-02-19 | 2020-05-26 | 广东海志鸿宇科技有限公司 | Method for processing building prefabricated member |
| CN111941614A (en) * | 2020-08-26 | 2020-11-17 | 杭州天佳建材科技有限公司 | Brick cement prefabricated member forming processing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2106247C1 (en) * | 1994-04-05 | 1998-03-10 | Анатолий Федорович Жарков | Cassette installation for production of hollow-core constructions |
| CN103264431A (en) * | 2013-04-27 | 2013-08-28 | 李峰 | Autoclaved aerated concrete masonry block and production method thereof |
| CN203994158U (en) * | 2014-07-31 | 2014-12-10 | 安徽兴林机械集团有限公司 | The building block extrusion die that a kind of and brickmaking machine is supporting |
| CN104786361A (en) * | 2015-04-16 | 2015-07-22 | 广州市标力建材科技股份有限公司 | Building prefabricated member machining method |
-
2016
- 2016-01-05 CN CN201610001264.8A patent/CN105619583B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2106247C1 (en) * | 1994-04-05 | 1998-03-10 | Анатолий Федорович Жарков | Cassette installation for production of hollow-core constructions |
| CN103264431A (en) * | 2013-04-27 | 2013-08-28 | 李峰 | Autoclaved aerated concrete masonry block and production method thereof |
| CN203994158U (en) * | 2014-07-31 | 2014-12-10 | 安徽兴林机械集团有限公司 | The building block extrusion die that a kind of and brickmaking machine is supporting |
| CN104786361A (en) * | 2015-04-16 | 2015-07-22 | 广州市标力建材科技股份有限公司 | Building prefabricated member machining method |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109747026A (en) * | 2019-03-14 | 2019-05-14 | 杭州渔森农业技术开发有限公司 | A kind of pig house floor drain plate process units |
| CN111195973A (en) * | 2020-02-19 | 2020-05-26 | 广东海志鸿宇科技有限公司 | Method for processing building prefabricated member |
| CN111941614A (en) * | 2020-08-26 | 2020-11-17 | 杭州天佳建材科技有限公司 | Brick cement prefabricated member forming processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105619583B (en) | 2018-09-28 |
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Granted publication date: 20180928 Termination date: 20190105 |