CN104211332A - Polyethylene foam plastic powder-containing heat insulation wall hollow brick and making method thereof - Google Patents

Polyethylene foam plastic powder-containing heat insulation wall hollow brick and making method thereof Download PDF

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Publication number
CN104211332A
CN104211332A CN201410402243.8A CN201410402243A CN104211332A CN 104211332 A CN104211332 A CN 104211332A CN 201410402243 A CN201410402243 A CN 201410402243A CN 104211332 A CN104211332 A CN 104211332A
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China
Prior art keywords
powder
parts
hollow brick
insulation wall
polyethylene foams
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Pending
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CN201410402243.8A
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Chinese (zh)
Inventor
杨喆宇
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WUHE DINGSHUN NEW BUILDING MATERIAL Co Ltd
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WUHE DINGSHUN NEW BUILDING MATERIAL Co Ltd
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Priority to CN201410402243.8A priority Critical patent/CN104211332A/en
Publication of CN104211332A publication Critical patent/CN104211332A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a polyethylene foam plastic powder-containing heat insulation wall hollow brick. The brick is made by using the following raw materials, by weight, 8-10 parts of cement, 30-40 parts of polyethylene foam plastic powder, 6-8 parts of sand, 15-20 parts of ultrafine fiber, 8-10 parts of self made concrete, 8-10 parts of polyvinyl alcohol, 2-4 parts of limestone, 6-8 parts of water, 2-4 parts of diluted sulfuric acid, 8-10 parts of meerschaum powder, 8-10 parts of aluminum hydroxide and 4-6 parts of hydroxypropyl methyl cellulose. The foam powder heat insulation wall hollow brick has the advantages of simple making technology, low production cost, environmental protection, no pollution to environment, good compressive strength and shock resistance, low heat conduction coefficient, energy saving, and easily available raw materials, is suitable for large-scale production, and provides a new raw material source for the production of hollow bricks.

Description

A kind of insulation wall hollow brick containing polyethylene foams powder and preparation method thereof
Technical field
The present invention relates to building material field, specifically belong to a kind of insulation wall hollow brick containing polyethylene foams powder and preparation method thereof.
Background technology
Traditional hollow brick is with clay, shale etc. for main raw material, makes, light weight, intensity is high, insulation, sound insulation and noise reduction performance be good through Feedstock treating, shaping, sintering.
Along with the development of construction industry, day by day increase the demand of hollow brick, manufacture the waste of conventional hollow brick and will waste the resources such as a large amount of clays, cost is high, contaminate environment when firing.The new raw material of research hollow brick, novel process become the developing direction of hollow brick manufacturer.
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Summary of the invention
The object of the present invention is to provide a kind of insulation wall hollow brick containing polyethylene foams powder and preparation method thereof, foam powder insulation wall hollow brick preparation technology of the present invention is simple, production cost is low, environmental protection, free from environmental pollution, ultimate compression strength and anti-seismic performance good, thermal conductivity is low, save energy, the raw material of hollow brick of the present invention is easy to get, and is applicable to scale operation.
Technical scheme of the present invention is as follows:
A kind of insulation wall hollow brick containing polyethylene foams powder, it is characterized in that, it is made up of according to the following number of weight ratio following component: cement 8-10, polyethylene foams powder 30-40, sand 6-8, ultra-fine fibre 15-20, self-control concrete 20-30, polyvinyl alcohol 8-10, Wingdale 2-4, water 6-8, dilute sulphuric acid 2-4, sepiolite powder 8-10, aluminium hydroxide 8-10, Vltra tears 4-6
Described self-control concrete is prepared from by following method: (1), take building waste 40-50, aluminium sulfate slag 10-15, volcanic ash 12-15, zeolite powder 2-3, flyash 3-4, agricultural residues powder 10-12, sawdust 10-12 by weight, aluminium scrap powder 1-2, tungsten powder 4-6, magnesium oxide 2-4, rosin saponification ester 1-3, acetic acid 10-15, urea 5-8, glycidyl methacrylate 1-2, methacrylic ester 1-2, quadrol 1-5, oleum lini 0.2-0.4; (2), the construction waste crushing that will take, then put into the nano silicon hydro-colloid immersion treatment 6-8 days that concentration is 20-30%, pull out, obtain A material; (3), join in stirring tank by magnesium oxide, tungsten powder, rosin saponification ester, acetic acid, urea, glycidyl methacrylate, methacrylic ester, quadrol, oleum lini, under normal temperature, mixing fully stirs 10-15 minute, obtains B material; (4) A is expected, B expects mixing and the mixing of the rest materials in filling a prescription, add appropriate water again, be mixed into slurry, again aluminium scrap powder is added after fully stirring in slurry, add to stir and be shapingly machined to pellet, naturally after drying into raw material ball, then through 200-300 DEG C of roasting 1-2 hour, then powder is ground into.
The preparation method of the described insulation wall hollow brick containing polyethylene foams powder, is characterized in that, comprise the following steps:
(1) take each component raw material by formula rate, after the cement taken, polyethylene foams powder, sand, self-control concrete, appropriate water are fully uniformly mixed 8-10 minute, then add after ultra-fine fibre is uniformly mixed and obtain mixed slurry a;
(2) by after polyvinyl alcohol, Wingdale and appropriate water mixing and stirring, then stir 10-15 minute at adding dilute sulphuric acid, sepiolite powder, aluminium hydroxide, Vltra tears 30 DEG C-40 DEG C successively, obtain b material;
(3) pour in brick press mould after slurry a and b material being mixed, dry at 120-140 DEG C after one-step die casting.
The present invention compared with prior art tool has the following advantages:
Foam powder insulation wall hollow brick preparation technology of the present invention is simple, production cost is low, environmental protection, free from environmental pollution, ultimate compression strength and anti-seismic performance good, thermal conductivity is low, save energy, the raw material of hollow brick of the present invention is easy to get, and applicable scale operation is produced for hollow brick simultaneously and provided new raw material sources.
 
Embodiment
A kind of insulation wall hollow brick containing polyethylene foams powder, be made up of the starting material of following weight (kg): cement 9, polyethylene foams powder 36, sand 7, ultra-fine fibre 17, self-control concrete 25, polyvinyl alcohol 9, Wingdale 3, water 7, dilute sulphuric acid 3, sepiolite powder 9, aluminium hydroxide 9, Vltra tears 5
Wherein, self-control concrete is prepared from by following method: (1), by weight (kg) take building waste 45, aluminium sulfate slag 13, volcanic ash 14, zeolite powder 2.5, flyash 3.5, agricultural residues powder 11, sawdust 11, aluminium scrap powder 1.5, tungsten powder 5, magnesium oxide 3, rosin saponification ester 2, acetic acid 14, urea 7, glycidyl methacrylate 1, methacrylic ester 2, quadrol 4, oleum lini 0.3; (2), the construction waste crushing that will take, then put into the nano silicon hydro-colloid immersion treatment 7 days that concentration is 20-30%, pull out, obtain A material; (3), join in stirring tank by magnesium oxide, rosin saponification ester, acetic acid, urea, glycidyl methacrylate, methacrylic ester, quadrol, oleum lini, under normal temperature, mixing is fully stirred 13 minutes, obtains B material; (4) A is expected, B expects mixing and the mixing of the rest materials in filling a prescription, add appropriate water again, be mixed into slurry, again aluminium scrap powder is added after fully stirring in slurry, add to stir and be shapingly machined to pellet, naturally after drying into raw material ball, then through 250 DEG C of roastings 1 hour, then powder is ground into.
The preparation method of the insulation wall hollow brick containing polyethylene foams powder, comprises the following steps:
(1) take each component raw material by formula rate, after the cement taken, polyethylene foams powder, sand, self-control concrete, appropriate water are fully uniformly mixed 8-10 minute, then add after ultra-fine fibre is uniformly mixed and obtain mixed slurry a;
(2) by after polyvinyl alcohol, Wingdale and appropriate water mixing and stirring, then stir 10-15 minute at adding dilute sulphuric acid, sepiolite powder, aluminium hydroxide, Vltra tears 30 DEG C-40 DEG C successively, obtain b material;
(3) pour in brick press mould after slurry a and b material being mixed, dry at 120-140 DEG C after one-step die casting.
After testing, the unit weight of the hollow brick that obtains of the present embodiment, thermal conductivity, bearing capacity are respectively: 1025kg/m3,0.142w/ (m.K), 2.86Mpa.

Claims (3)

1. the insulation wall hollow brick containing polyethylene foams powder, it is characterized in that, it is made up of according to the following number of weight ratio following component: cement 8-10, polyethylene foams powder 30-40, sand 6-8, ultra-fine fibre 15-20, self-control concrete 20-30, polyvinyl alcohol 8-10, Wingdale 2-4, water 6-8, dilute sulphuric acid 2-4, sepiolite powder 8-10, aluminium hydroxide 8-10, Vltra tears 4-6
Described self-control concrete is prepared from by following method: (1), take building waste 40-50, aluminium sulfate slag 10-15, volcanic ash 12-15, zeolite powder 2-3, flyash 3-4, agricultural residues powder 10-12, sawdust 10-12, aluminium scrap powder 1-2, tungsten powder 4-6, magnesium oxide 2-4, rosin saponification ester 1-3, acetic acid 10-15, urea 5-8, glycidyl methacrylate 1-2, methacrylic ester 1-2, quadrol 1-5, oleum lini 0.2-0.4 by weight; (2), the construction waste crushing that will take, then put into the nano silicon hydro-colloid immersion treatment 6-8 days that concentration is 20-30%, pull out, obtain A material; (3), join in stirring tank by magnesium oxide, tungsten powder, rosin saponification ester, acetic acid, urea, glycidyl methacrylate, methacrylic ester, quadrol, oleum lini, under normal temperature, mixing fully stirs 10-15 minute, obtains B material; (4) A is expected, B expects mixing and the mixing of the rest materials in filling a prescription, add appropriate water again, be mixed into slurry, again aluminium scrap powder is added after fully stirring in slurry, add to stir and be shapingly machined to pellet, naturally after drying into raw material ball, then through 200-300 DEG C of roasting 1-2 hour, then powder is ground into.
2. the insulation wall hollow brick containing polyethylene foams powder according to claim 1, is characterized in that: described polyethylene foams powder is that the waste and old polyethylene foams reclaimed obtains through pulverizing, requires that particle diameter is less than 0.3cm.
3. the preparation method of the insulation wall hollow brick containing polyethylene foams powder as claimed in claim 1, is characterized in that, comprise the following steps:
(1) take each component raw material by formula rate, after the cement taken, polyethylene foams powder, sand, self-control concrete, appropriate water are fully uniformly mixed 8-10 minute, then add after ultra-fine fibre is uniformly mixed and obtain mixed slurry a;
(2) by after polyvinyl alcohol, Wingdale and appropriate water mixing and stirring, then stir 10-15 minute at adding dilute sulphuric acid, sepiolite powder, aluminium hydroxide, Vltra tears 30 DEG C-40 DEG C successively, obtain b material;
(3) pour in brick press mould after slurry a and b material being mixed, dry at 120-140 DEG C after one-step die casting.
CN201410402243.8A 2014-08-15 2014-08-15 Polyethylene foam plastic powder-containing heat insulation wall hollow brick and making method thereof Pending CN104211332A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104876527A (en) * 2015-05-15 2015-09-02 蚌埠营军新型墙体材料有限公司 High-strength mixed unfired hollow brick and preparation method thereof
CN104891896A (en) * 2015-05-15 2015-09-09 蚌埠营军新型墙体材料有限公司 Mixed type environment-friendly durable non-burnt hollow brick and preparation method thereof
CN105016705A (en) * 2015-08-06 2015-11-04 启东市大成金属构件有限公司 Limestone powder building material
CN105330218A (en) * 2015-11-24 2016-02-17 安庆市大成防腐保温材料有限责任公司 Flexible compound silicate heat-preservation board material and preparation method thereof
CN105860308A (en) * 2016-04-25 2016-08-17 苏州能华节能环保科技有限公司 Recycled-plastic porous environment-friendly heat insulating material
CN106747223A (en) * 2016-12-22 2017-05-31 郑州丽福爱生物技术有限公司 A kind of environment-friendly insulating construction material and preparation method thereof
CN109249507A (en) * 2018-09-27 2019-01-22 佛山齐安建筑科技有限公司 A kind of preparation method of core material of vacuum heat insulation plate

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101255036A (en) * 2008-04-03 2008-09-03 刘兴国 Foam powder insulation wall hollow brick and preparation method thereof
CN101691795A (en) * 2009-08-28 2010-04-07 刘兴山 Integrated self-insulating light wallboard
CN102010168A (en) * 2010-11-03 2011-04-13 广西华蓝设计(集团)有限公司 Baking-free hollow thermal insulation blocks and preparation method thereof
CN103332915A (en) * 2013-06-03 2013-10-02 铜陵丰泽建材科技有限公司 Lightweight aerated concrete block and preparation method therefor
CN103467029A (en) * 2013-09-18 2013-12-25 长春市远洋塑胶制品有限公司 Hollow corn stalk brick building block and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101255036A (en) * 2008-04-03 2008-09-03 刘兴国 Foam powder insulation wall hollow brick and preparation method thereof
CN101691795A (en) * 2009-08-28 2010-04-07 刘兴山 Integrated self-insulating light wallboard
CN102010168A (en) * 2010-11-03 2011-04-13 广西华蓝设计(集团)有限公司 Baking-free hollow thermal insulation blocks and preparation method thereof
CN103332915A (en) * 2013-06-03 2013-10-02 铜陵丰泽建材科技有限公司 Lightweight aerated concrete block and preparation method therefor
CN103467029A (en) * 2013-09-18 2013-12-25 长春市远洋塑胶制品有限公司 Hollow corn stalk brick building block and preparation method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104876527A (en) * 2015-05-15 2015-09-02 蚌埠营军新型墙体材料有限公司 High-strength mixed unfired hollow brick and preparation method thereof
CN104891896A (en) * 2015-05-15 2015-09-09 蚌埠营军新型墙体材料有限公司 Mixed type environment-friendly durable non-burnt hollow brick and preparation method thereof
CN105016705A (en) * 2015-08-06 2015-11-04 启东市大成金属构件有限公司 Limestone powder building material
CN105330218A (en) * 2015-11-24 2016-02-17 安庆市大成防腐保温材料有限责任公司 Flexible compound silicate heat-preservation board material and preparation method thereof
CN105860308A (en) * 2016-04-25 2016-08-17 苏州能华节能环保科技有限公司 Recycled-plastic porous environment-friendly heat insulating material
CN106747223A (en) * 2016-12-22 2017-05-31 郑州丽福爱生物技术有限公司 A kind of environment-friendly insulating construction material and preparation method thereof
CN109249507A (en) * 2018-09-27 2019-01-22 佛山齐安建筑科技有限公司 A kind of preparation method of core material of vacuum heat insulation plate

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