CN102875069A - Preparation process for aerated concrete block with raw materials containing modified nano mineral powder - Google Patents

Preparation process for aerated concrete block with raw materials containing modified nano mineral powder Download PDF

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Publication number
CN102875069A
CN102875069A CN201210304879XA CN201210304879A CN102875069A CN 102875069 A CN102875069 A CN 102875069A CN 201210304879X A CN201210304879X A CN 201210304879XA CN 201210304879 A CN201210304879 A CN 201210304879A CN 102875069 A CN102875069 A CN 102875069A
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powder
modified nano
building block
mineral powder
nano mineral
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CN201210304879XA
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CN102875069B (en
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晋元龙
陈德全
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Ankang Xin'an Environmental Protection Building Materials Co ltd
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Ma'an Mountain Bao Long Building Material Co Ltd
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Abstract

The invention discloses a preparation process for aerated concrete block with raw materials containing modified nano mineral powder. The preparation process comprises the following steps: weighing volcanic rock powder and gypsum according to weight ratio; stirring and mixing for 2 to 3 minutes at the speed of 700 to 1000 rpm after adding appropriate water, and then grinding to obtain mixed slurry of volcanic rock powder and gypsum; adding other raw materials such as modified nano mineral powder which is required for aerated concrete block preparation according to the weight ratio again; stirring and mixing the materials for 3 to 5 minutes at the speed of 2000 to 2800 rpm; pouring the obtained mixed slurry into the mold for forming; then procuring for 1 to 3 hours at the temperature of 40 to 50 DEG C; releasing the mold and lifting the produced material to a cutting department for cutting to obtain block blanks; putting the blocks into a reaction kettle to conserve with steam; and after the conservation is finished, putting the blocks into a warehouse. According to the invention, the preparation process for aerated concrete block with raw materials containing modified nano mineral powder optimizes the formula and materials, so that the strength and the frost resistance of the blocks are improved significantly.

Description

A kind of raw material contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder
Technical field
The present invention relates to the preparation technology field of concrete segment, exactly is the preparation technology that a kind of raw material contains the air-entrained concrete building block of modified Nano mineral powder.
Background technology
Gas concrete is a kind of novel wall material, and its unique distinction is that it is a kind of novel building walling of very light-duty heat insulating.Before the gas concrete technology starts from 100 years, and the relatively evening that this technology of China begins, than abroad totally having fallen behind 40 years, still, the development of the gas concrete industry of China is really very fast.Domestic gas concrete technical matters level can reach international most advanced level now.
The gas concrete sharpest edges economize the land resource exactly, need not waste a large amount of arable lands, and the source of its raw material very extensively, dust and sand, slag, volcano rock dust and coal gangue etc. all are the starting material of doing gas concrete.And very superior of the performance characteristics of gas concrete, but extraordinary working ability and heat insulation and insulated capacity are arranged, and very strong of plasticity-, but Bao can saw, extraordinary processing characteristics is arranged.
The application of gas concrete very extensively, mainly be used in the filling enclosure wall around the load-bearing walling such as materials for wall, infilled wall, floor and roof boarding in mechanical factory building and the covil construction and non-bearing material Hezhou.
Gradually, gas concrete has become the leading showpiece of building material industry, country now to clay solid brick forbid stop production.What replace gradually is exactly air-entrained concrete building block, autoclaved brick.Yet the intensity of the air-entrained concrete building block that general conventional gas concrete is made is lower.
Summary of the invention
The object of the present invention is to provide a kind of products obtained therefrom intensity is high, unit weight is low raw material to contain the preparation technology of the air-entrained concrete building block of modified Nano mineral powder.
Above-mentioned purpose realizes by following scheme:
A kind of raw material contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, it is characterized in that: may further comprise the steps:
(1) by behind 10-12 weight part calcium carbonate, 3-5 weight part iron ore tailings, 1-2 weight part potassium felspar sand, 2-4 weight part shale, the 4-8 weight part alum ore deposit tailings mixing at 600-700 ℃ of lower scaling loss 4-5 hour, after grind to form nanometer powder, the octyl epoxy stearate agitating of admixing the epoxyoleic acid butyl ester that is equivalent to powder weight 1-2%, 1-2% is even, oven dry, after being ground into powder, namely make the modified Nano mineral powder;
(2) take by weighing by weight ratio volcano rock dust and gypsum, after adding an amount of water, after mixing 2-3min under the 700-1000rpm, grind to get volcano rock dust gypsum mixed slurry, add by weight ratio again air-entrained concrete building block and prepare required all the other raw materials and under 2000-2800rpm, mix 3-5min, get mixed slurry;
Each raw material weight proportioning of described air-entrained concrete building block is:
Volcano rock dust 35-40, cement 8-10, unslaked lime 10-15, modified Nano mineral powder 5-10, dicalcium powder 2-4, kaolin 1-2, gypsum 3-5, aluminium powder 0.05-0.1, fatty alcohol-polyoxyethylene ether 0.002-0.008, oxidized paraffin wax soap 0.03-0.08, soda ash 0.1-0.3, Zinic stearas 0.8-0.9, expanded vermiculite powder 0.3-0.5, sodium sulfate 0.01-0.03, sodium Diacetate 0.05-0.1, water are an amount of;
(3) the gained mixed slurry is poured into the mold moulding, afterwards at 40-50 ℃ of lower precuring 1-3 hour, the demoulding, handling to cutting part cuts, and gets the building block base;
(4) the building block base is put into reactor vapor cure, put in storage and get final product.
Described a kind of raw material contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, it is characterized in that: the duration of described steam curing process is 10-15 hour, and temperature is 45 ℃.
Described a kind of raw material contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, it is characterized in that: described volcanics powder fineness is 180 orders-200 orders, described dicalcium powder fineness is the 100-200 order, and described kaolin fineness is the 100-200 order.
Beneficial effect of the present invention is:
1, the present invention has effectively reduced environmental pollution by adopting waste material as the composition of air-entrained concrete building block, turns waste into wealth, and has protected environment; The present invention has alleviated the unit weight of brick by adding the nanometer powder breeze, simultaneously, has reduced energy consumption; Brick of the present invention is heat insulation all good with sound-proofing properties, and existing air-entrained concrete building block is significantly improved.Simultaneously the present invention is by the optimization of C/C composites materials, and intensity of the present invention, frost resistance are significantly improved; The adding of sodium Diacetate can effectively prevent the generation in building block crack.
2, the unit weight of this building block is 630-810kg/m 3, good heat insulating has a large amount of pores and micropore in building block inside, thereby good thermal and insulating performance, ultimate compression strength are arranged is 5.1-7.3MPa.
Embodiment
Embodiment 1
A kind of raw material contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, may further comprise the steps:
(1) by behind 10kg calcium carbonate, 5kg iron ore tailings, 2kg potassium felspar sand, 3kg shale, the 4kg alum ore deposit tailings mixing 700 ℃ of lower scaling loss 4 hours, after grind to form nanometer powder, admix the epoxyoleic acid butyl ester that is equivalent to powder weight 1%, 2% octyl epoxy stearate agitating is even, oven dry, after being ground into powder, namely make the modified Nano mineral powder;
(2) take by weighing by weight ratio volcano rock dust and gypsum, after adding an amount of water, after mixing 3min under the 1000rpm, grind to get volcano rock dust gypsum mixed slurry, add by weight ratio again air-entrained concrete building block and prepare required all the other raw materials and under 2000rpm, mix 5min, get mixed slurry;
Each raw material weight proportioning of described air-entrained concrete building block is (kg):
Volcano rock dust 40, cement 10, unslaked lime 15, modified Nano mineral powder 10, dicalcium powder 2, kaolin 1, gypsum 5, aluminium powder 0.1, fatty alcohol-polyoxyethylene ether 0.008, oxidized paraffin wax soap 0.08, soda ash 0.3, Zinic stearas 0.8, expanded vermiculite powder 0.3, sodium sulfate 0.03, sodium Diacetate 0.1, water are an amount of;
(3) the gained mixed slurry is poured into the mold moulding, afterwards 42 ℃ of lower precuring 2 hours, the demoulding, handling to cutting part cuts, and gets the building block base;
(4) the building block base is put into reactor vapor cure, put in storage and get final product.
Described volcanics powder fineness is 180 orders, and described dicalcium powder fineness is 100 orders, and described kaolin fineness is 200 orders.
The average unit weight of this air-entrained concrete building block product is 710kg/m 3, good heat insulating has a large amount of pores and micropore in building block inside, thereby good thermal and insulating performance, ultimate compression strength are arranged is 5.8MPa.
Embodiment 2
A kind of raw material contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, may further comprise the steps:
(1) by behind 12kg calcium carbonate, 4kg iron ore tailings, 1kg potassium felspar sand, 3kg shale, the 6kg alum ore deposit tailings mixing 650 ℃ of lower scaling loss 5 hours, after grind to form nanometer powder, admix the epoxyoleic acid butyl ester that is equivalent to powder weight 2%, 2% octyl epoxy stearate agitating is even, oven dry, after being ground into powder, namely make the modified Nano mineral powder;
(2) take by weighing by weight ratio volcano rock dust and gypsum, after adding an amount of water, after mixing 3min under the 1000rpm, grind to get volcano rock dust gypsum mixed slurry, add by weight ratio again air-entrained concrete building block and prepare required all the other raw materials and under 2500rpm, mix 5min, get mixed slurry;
Each raw material weight proportioning (kg) of described air-entrained concrete building block is:
Volcano rock dust 40, cement 10, unslaked lime 15, modified Nano mineral powder 5, dicalcium powder 4, kaolin 1.5, gypsum 3.5, aluminium powder 0.05, fatty alcohol-polyoxyethylene ether 0.002, oxidized paraffin wax soap 0.03, soda ash 0.1, Zinic stearas 0.9, expanded vermiculite powder 0.3, sodium sulfate 0.01, sodium Diacetate 0.05, water are an amount of;
(3) the gained mixed slurry is poured into the mold moulding, afterwards 40 ℃ of lower precuring 3 hours, the demoulding, handling to cutting part cuts, and gets the building block base;
(4) the building block base is put into reactor vapor cure, the duration of steam curing process is 10.5 hours, and temperature is 45 ℃, rear warehouse-in and get final product.
Described volcanics powder fineness is 180 orders, and described dicalcium powder fineness is 200 orders, and described kaolin fineness is 200 orders.
This product will be parked more than five days at storehouse before application at least.
The average unit weight of this air-entrained concrete building block product is 690kg/m 3, good heat insulating has a large amount of pores and micropore in building block inside, thereby good thermal and insulating performance, ultimate compression strength are arranged is 6.6MPa.

Claims (3)

1. a raw material contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, it is characterized in that: may further comprise the steps:
(1) by behind 10-12 weight part calcium carbonate, 3-5 weight part iron ore tailings, 1-2 weight part potassium felspar sand, 2-4 weight part shale, the 4-8 weight part alum ore deposit tailings mixing at 600-700 ℃ of lower scaling loss 4-5 hour, after grind to form nanometer powder, the octyl epoxy stearate agitating of admixing the epoxyoleic acid butyl ester that is equivalent to powder weight 1-2%, 1-2% is even, oven dry, after being ground into powder, namely make the modified Nano mineral powder;
(2) take by weighing by weight ratio volcano rock dust and gypsum, after adding an amount of water, after mixing 2-3min under the 700-1000rpm, grind to get volcano rock dust gypsum mixed slurry, add by weight ratio again air-entrained concrete building block and prepare required all the other raw materials and under 2000-2800rpm, mix 3-5min, get mixed slurry;
Each raw material weight proportioning of described air-entrained concrete building block is:
Volcano rock dust 35-40, cement 8-10, unslaked lime 10-15, modified Nano mineral powder 5-10, dicalcium powder 2-4, kaolin 1-2, gypsum 3-5, aluminium powder 0.05-0.1, fatty alcohol-polyoxyethylene ether 0.002-0.008, oxidized paraffin wax soap 0.03-0.08, soda ash 0.1-0.3, Zinic stearas 0.8-0.9, expanded vermiculite powder 0.3-0.5, sodium sulfate 0.01-0.03, sodium Diacetate 0.05-0.1, water are an amount of;
(3) the gained mixed slurry is poured into the mold moulding, afterwards at 40-50 ℃ of lower precuring 1-3 hour, the demoulding, handling to cutting part cuts, and gets the building block base;
(4) the building block base is put into reactor vapor cure, put in storage and get final product.
2. a kind of raw material according to claim 1 contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, it is characterized in that: the duration of described steam curing process is 10-15 hour, and temperature is 45 ℃.
3. a kind of raw material according to claim 1 contains the preparation technology of the air-entrained concrete building block of modified Nano mineral powder, it is characterized in that: described volcanics powder fineness is 180 orders-200 orders, described dicalcium powder fineness is the 100-200 order, and described kaolin fineness is the 100-200 order.
CN201210304879.XA 2012-08-25 2012-08-25 Preparation process for aerated concrete block with raw materials containing modified nano mineral powder Expired - Fee Related CN102875069B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103408971A (en) * 2013-07-03 2013-11-27 青阳县恒源化工原料有限责任公司 Anti-aging modified calcium carbonate for paint-latex paint and preparation method thereof
CN103408972A (en) * 2013-07-03 2013-11-27 青阳县永诚钙业有限责任公司 High-glossiness modified calcium carbonate for air conditioner housings and preparation method thereof
CN103467033A (en) * 2013-08-05 2013-12-25 安徽中龙建材科技有限公司 Aerated concrete block added with volcanic rock powder
CN103803930A (en) * 2013-12-31 2014-05-21 安徽省美域节能环保技术应用有限公司 Light composite noise reduction and thermal insulation cement mortar
CN104058654A (en) * 2014-05-30 2014-09-24 蚌埠华东石膏有限公司 Expanded vermiculite particle concrete and preparation method thereof
CN104556916A (en) * 2014-12-19 2015-04-29 安徽中龙建材科技有限公司 Fireproof flame-retardant aerocrete building block and preparation method thereof
CN105036647A (en) * 2015-07-09 2015-11-11 阜阳三环管桩有限公司 Anti-carbonization concrete tubular pile and preparation method therefor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1954983A (en) * 2005-10-24 2007-05-02 南京理工大学 Method for preparing bearing steam-pressing aero-concrete using chemical clay-slag
CN101831981A (en) * 2009-03-09 2010-09-15 黄丹平 Composite light building block and preparation method thereof
CN101864823A (en) * 2010-06-10 2010-10-20 湖北声荣环保节能科技有限公司 Aerated concrete building block produced by heavy metal-removed manganese carbonate tailing and manufacturing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1954983A (en) * 2005-10-24 2007-05-02 南京理工大学 Method for preparing bearing steam-pressing aero-concrete using chemical clay-slag
CN101831981A (en) * 2009-03-09 2010-09-15 黄丹平 Composite light building block and preparation method thereof
CN101864823A (en) * 2010-06-10 2010-10-20 湖北声荣环保节能科技有限公司 Aerated concrete building block produced by heavy metal-removed manganese carbonate tailing and manufacturing method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103408971A (en) * 2013-07-03 2013-11-27 青阳县恒源化工原料有限责任公司 Anti-aging modified calcium carbonate for paint-latex paint and preparation method thereof
CN103408972A (en) * 2013-07-03 2013-11-27 青阳县永诚钙业有限责任公司 High-glossiness modified calcium carbonate for air conditioner housings and preparation method thereof
CN103467033A (en) * 2013-08-05 2013-12-25 安徽中龙建材科技有限公司 Aerated concrete block added with volcanic rock powder
CN103467033B (en) * 2013-08-05 2015-12-09 安徽中龙建材科技有限公司 A kind of air-entrained concrete building block adding volcanic rock powder
CN103803930A (en) * 2013-12-31 2014-05-21 安徽省美域节能环保技术应用有限公司 Light composite noise reduction and thermal insulation cement mortar
CN104058654A (en) * 2014-05-30 2014-09-24 蚌埠华东石膏有限公司 Expanded vermiculite particle concrete and preparation method thereof
CN104058654B (en) * 2014-05-30 2016-02-03 蚌埠华东石膏有限公司 A kind of expanded vermiculite powder concrete and preparation method thereof
CN104556916A (en) * 2014-12-19 2015-04-29 安徽中龙建材科技有限公司 Fireproof flame-retardant aerocrete building block and preparation method thereof
CN105036647A (en) * 2015-07-09 2015-11-11 阜阳三环管桩有限公司 Anti-carbonization concrete tubular pile and preparation method therefor

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Effective date of registration: 20210519

Address after: 221000 72 km north of provincial road s322, Yanwan village, Hekou Town, Peixian County, Xuzhou City, Jiangsu Province

Patentee after: Peixian Mingjian Concrete Co.,Ltd.

Address before: 243100 No.3 Changshan Road, Gushu Industrial Park, Dangtu County, Ma'anshan City, Anhui Province

Patentee before: MAANSHAN BAOLONG NEW BUILDING MATERIALS Co.,Ltd.

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Effective date of registration: 20221125

Address after: First Road, Enclave Economic Park, Hengkou Demonstration Zone (Experimental Zone), Ankang, Shaanxi Province, 725,000

Patentee after: Ankang Xin'an Environmental Protection Building Materials Co.,Ltd.

Address before: 221000 72 km north of provincial road s322, Yanwan village, Hekou Town, Peixian County, Xuzhou City, Jiangsu Province

Patentee before: Peixian Mingjian Concrete Co.,Ltd.

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Granted publication date: 20140917